CN203546190U - Rotary type automatic-unloading electroplating rolling barrel - Google Patents
Rotary type automatic-unloading electroplating rolling barrel Download PDFInfo
- Publication number
- CN203546190U CN203546190U CN201320574112.9U CN201320574112U CN203546190U CN 203546190 U CN203546190 U CN 203546190U CN 201320574112 U CN201320574112 U CN 201320574112U CN 203546190 U CN203546190 U CN 203546190U
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- electroplating
- baffle
- baffle plate
- baffles
- rotary drum
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- Expired - Lifetime
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- 238000009713 electroplating Methods 0.000 title claims abstract description 72
- 238000005096 rolling process Methods 0.000 title abstract 5
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000007747 plating Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 abstract description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 239000000126 substance Substances 0.000 abstract description 4
- 238000012864 cross contamination Methods 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 13
- 238000007599 discharging Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000003317 industrial substance Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 230000005518 electrochemistry Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- Electroplating Methods And Accessories (AREA)
Abstract
The utility model discloses a rotary type automatic-unloading electroplating rolling barrel. The electroplating rolling barrel comprises a barrel body, a barrel cover and a rotating shaft, wherein the barrel body is formed by two baffles, of which each is C-shaped and has an opening; each baffle comprises a bottom wall, an inner sidewall and an outer sidewall, wherein the bottom wall is opposite to the opening of the corresponding baffle, and the inner sidewall and the outer sidewall are respectively connected to the two sides of the bottom wall; the two baffles are in embedded fit with each other in a manner that the openings are opposite, the two baffles are mutually misaligned in the direction vertical to the direction where the openings of the two baffles are opposite, an electroplating chamber is formed between the bottom walls of the two baffles and the inner sidewalls of the two baffles, unloading chutes are formed between the inner sidewall of one baffle and the outer sidewall of the other baffle, and the unloading chutes are communicated with the electroplating chamber. According to the electroplating rolling barrel, the barrel body is designed into a structure that the two baffles with C-shaped sections are in embedded fit with each other, so that the functions of electroplating and automatic unloading can be realized, and the continuity of electroplating production is ensured; moreover, the electroplating rolling barrel is simple in structure and convenient to clean, and the cross contamination of chemical materials among working procedures is minimized.
Description
Technical field
The utility model relates to the device in barrel plating technique, relates in particular to a kind of rotary auto-unloading material electroplating rotary drum.
Background technology
Electroplating rotary drum is indispensable nucleus equipment member in barrel plating technique.On market, existing drum is conventional be cylindrical or the airtight composition of multiaspect cylindricality at multiaspect array processing hole, this structure has bung, enters all essential unlatchings or closing bucket-lid of discharging in use at every turn.In conventional electroplating technique process, in the past the stages such as aftertreatment such as rear enclosed or passivation are electroplated → plated to processing section → several metal kind, because chemical industry liquid formula in each treatment trough of electroplating technology is different, it is also very strict that it joins part content requirement, when having pair chemical industry soup to have damaging influence material to immerse, its function of bearing in electroplating technology just lost efficacy immediately.Most Dui Qian road technique is useful chemical industry composition, and Dui Xia road technique is but harmful.In order to solve its impact, the function of putting washing bath between treatment trough, desalinates the impact of upper track treatment process Dui Xia road technique exactly.Be typically provided with and wash the pollution of progressively desalinating under the technique delay of front road for 2 times or 3 times.In barrel plating production process, product is to be placed in drum to flood successively each road technique, and the dirt ratio on product is easier to clean up, but the drum of complex construction is just not easy to have cleaned.In order to prevent prime, rear class is polluted, what in barrel plating production process, producer often did is that segmentation is produced, for example barrel plating zinc is produced, each producer is all generally that pretreatment stage is independent production line, handle rear manpower intervention drum lid is opened and product is poured out to drum reinstalled zinc-plated section of drum, close zinc-plated section of drum bung and continue to electroplate.Due to manpower intervention, repeatedly its production cost is just high.Also having part producer is quantity-produced, has manually saved but the still existence of pollution of plating solution.So must be periodically to the plating solution processing that depollutes, this cost to industrial chemicals has improved again.People are improving electroplating rotary drum, and process market watch and media are consulted the improvement of electroplating rotary drum is belonged to following several substantially:
1, the stopping property of drum is improved and makes it be applicable to small-sized and microminiaturized product plating, the frivolous product that waits as small in electronics patch SMD product;
2, inner conductive Structure Improvement, the conductor wire of common annealed copper wire structure is that main flow is used. and pliability can follow well product closely and in bucket, rotates together, well by charge transfer to product. but frivolous yielding to some, complex structure, the sharp product soft copper conductor wire of trimming is just inapplicable, and specific aim transformation has just had: conduction as board-like in end, pre-underground layering formula conduction, soft pillar conduction, wears axle collar formula or chain type conduction or for the improvement of soft copper conductor wire reinforcement protection etc.;
3, for product equilibrium property stirred in bucket, improve.In ideal, in drum, to stir be balanced to product, and in situation, its coating thickness of each single product is just balanced like this, and error is minimum.And in reality, between each single product of coating thickness, differ greatly, be mainly because shape of product affects the harmony that it stirs in bucket.Have A, drum ladle body two to this transformation are made respectively small-bore greatly; B, drum ladle body two ends eccentric structure; C, drum ladle body inside are set up and are hindered bar and internal helicoid circulation bar etc.
Although improving better in every respect, electroplating rotary drum do not remove all the time drum bung, bung has increased cost of labor and has affected barrel plating production line Automatic continuous and moved smooth and easyization, in barrel plating production, drum is being born product from motion task between each technique, drum brings part to pollute also to each plating solution simultaneously, makes plating solution increase extra maintenance cost.In existing barrel plating Automatic production line, also manufactured and designed the mechanism of auto-switch drum bung, but its complex structure execution time is longer, also only limits to top and terminal use in Automatic production line.
Utility model content
For the deficiencies in the prior art, through simulation test and full-scale investigation, from numerous methods, draw this drum, make it retain electrochemistry and mechanism's kinetic characteristic of conventional drum and make it increase peculiar function, the purpose of this utility model is to provide a kind of rotary auto-unloading material electroplating rotary drum being applicable in semi-automatic and (or) full automatic plating production process, this electroplating rotary drum can be realized in production and automatically to turn material and production line two ends automatic loading and unloading between process section and process section link, is conducive to the continuity of Electroplating Production; And this electroplating rotary drum is simple in structure, be convenient to clean, can avoid to greatest extent the crossed contamination of industrial raw material in each operation.
For achieving the above object, the utility model adopts following technical scheme:
A kind of rotary auto-unloading material electroplating rotary drum, comprise ladle body, bung and rotating shaft, described ladle body consists of two cross section baffle plates c-shaped, that have an opening, each baffle plate includes the diapire relative with its opening, is connected inner side-wall and the outer side wall in diapire both sides respectively, two baffle openings are mutually chimeric over against ground, two baffle plates perpendicular to the two opening over against direction mutual dislocation, between the diapire of two baffle plates and inner side-wall, form and electroplate chamber, wherein between the inner side-wall of a baffle plate and the outer side wall of another baffle plate, form blowpit, blowpit communicates with plating chamber.
Further, described bung is comprised of two gear plates, and two gear plates are welded in the axial two ends of two baffle plates symmetrically, and wherein the center of a gear plate offers plup inlet; By bung being directly welded in to ladle body two ends, and on bung, be provided with plup inlet, electroplating parts directly can be added in drum from plup inlet, and without cost manpower, bung is opened and put into electroplating parts again.
Further, described rotating shaft comprises large tubular shaft and the little tubular shaft that is arranged at respectively a gear plate center, and in this large tubular shaft, the part of hollow is described plup inlet.
Further, described baffle plate is surrounded by five rectangular plates.
Further, on described baffle plate, offer array hole group, for liquid, infiltrate and ooze out ladle body.
As mentioned above, the utility model is by being designed to ladle body two mutual chimeric structures of baffle plate that cross section is c-shaped, when drum rolls along a direction, electroplating parts can fully act on and can not drop out with electroplate liquid in electroplating chamber, and now blowpit and the plup inlet as auxiliary handling material presents the second characteristic, blowpit internal orifice forms step after rotation, and in work, product stirs speed and accelerates to make it obtain all plating effect; And blowpit collar extension forms pumping vane feature after rotation, force electroplate liquid to be entered by blowpit collar extension and the liquid-flow phenomenon of discharging from plup inlet, in this process, can improve electrochemistry usefulness, reduce the electroplating time of product; When drum is during along backscrolling, electroplating parts drops out from blowpit punishment batch, thereby can realize, electroplates and the function of automatic discharging, guarantees the continuity of Electroplating Production; And this electroplating rotary drum is simple in structure, be convenient to clean, reduced to greatest extent the crossed contamination of industrial chemicals between operation.
Accompanying drawing explanation
Fig. 1 is the axial view of a kind of rotary auto-unloading material of the utility model electroplating rotary drum;
Fig. 2 is a kind of working state schematic representation of the utility model;
Fig. 3-Fig. 4 is the view of the utility model electroplating rotary drum while turning clockwise;
Fig. 5-Fig. 7 is the view of the utility model electroplating rotary drum while being rotated counterclockwise.
Wherein: 11, baffle plate; 111, diapire; 112, inner side-wall; 113, outer side wall; 12, electroplate chamber; 13, blowpit; 21, gear plate; 22, plup inlet; 31, large tubular shaft; 32, little tubular shaft; 41, continuous hopper; 70, plating tank; 80, electroplate liquid.
Embodiment
Below, by reference to the accompanying drawings and embodiment, the utility model is described further:
Refer to Fig. 1 and Fig. 2, the utility model discloses a kind of rotary auto-unloading material electroplating rotary drum, it comprises ladle body, bung and rotating shaft, described ladle body is c-shaped by two cross sections, the baffle plate 11 with an opening forms, each baffle plate 11 includes the diapire relative with its opening 111, be connected respectively inner side-wall 112 and outer side wall 113 in diapire 111 both sides, two baffle plate 11 openings are mutually chimeric over against ground, two baffle plates 11 perpendicular to the two opening over against direction mutual dislocation, between the diapire 111 of two baffle plates 11 and inner side-wall 112, form and electroplate chamber 12, wherein between the inner side-wall 112 of a baffle plate 11 and the outer side wall 113 of another baffle plate 11, form blowpit 13, blowpit 13 communicates with plating chamber 12.
Further, described bung is comprised of two gear plates 21, and two gear plates 21 are welded in the axial two ends of two baffle plates 11 symmetrically, and wherein the center of a gear plate 21 offers plup inlet 22; By gear plate 21 is directly welded in to ladle body two ends, and be provided with plup inlet 22 on gear plate 21, electroplating parts directly can be added in drum from plup inlet 22, and without cost manpower, bung is opened and put into electroplating parts again.
Further, described rotating shaft comprises large tubular shaft 31 and the little tubular shaft 32 that is arranged at respectively gear plate 21 centers, and the part of these large tubular shaft 31 interior hollows is described plup inlet 22, adds the entrance of ladle body inside for electroplating parts; In the present embodiment, match with plup inlet 22, be also provided with a continuous hopper 41, the outlet that this continuous hopper 41 has uncovered shape entrance and matches with plup inlet 22 apertures, this outlet is stretched in the plup inlet 22 of electroplating rotary drum, for electroplating parts is imported in the ladle body of electroplating rotary drum.
In the present embodiment, described baffle plate 11 is surrounded by five rectangular plates, and the cross section that surrounds five rectangular plates of this baffle plate 11 forms a hexagon with opening, its global shape is c-shaped, particularly, on each rectangular plate, all offer array hole group, for liquid, infiltrate and ooze out ladle body.
Be worth mentioning, complete electroplating production facility also comprises frame, plating tank 70, drive-motor, transmitting gear, hoisting appliance etc., interior electroplate liquid 80 and the current conducting rod of being provided with accordingly of plating tank 70, in each electroplating work procedure, the composition of electroplate liquid 80 differs, act on also different, these are all prior aries, no longer describe in detail herein.
Refer to Fig. 3 to Fig. 7, when the utility model is electroplated, principle of work is as follows:
Described rotary auto-unloading material electroplating rotary drum is set up on plating tank 70, make ladle body partial wetting in electroplate liquid 80, from plup inlet 22, put electroplating parts into ladle body inside, starter motor, under the drive of transmitting gear, electroplating rotary drum starts to rotate along clockwise direction, now, due to the mutual chimeric in the shape of a spiral special construction design of two baffle plates 11, can guarantee that electroplating parts can not drop out ladle body with the abundant mixing effect of electroplate liquid 80 in electroplating chamber 12, and now blowpit 13 and the plup inlet 22 as auxiliary handling material presents the second characteristic, blowpit 13 internal orifices form step after rotation, in work, product stirs speed and accelerates to make it obtain all plating effect, and blowpit 13 collar extensions form pumping vane feature after rotation, force electroplate liquid to be entered by blowpit 13 collar extensions and the liquid-flow phenomenon of discharging from plup inlet 22, in this process, can improve electrochemistry usefulness, reduce the electroplating time of product, after for some time, after electroplated workpiece and electroplate liquid 80 sufficient reactings, under the effect of hoisting appliance, electroplating rotary drum is hung to this plating tank 70 simultaneously together with the electroplating parts in it again, move to down the work location of one electroplating work procedure, now, be rotated counterclockwise electroplating rotary drum, electroplating parts will be discharged ladle body from described blowpit 13 punishment batch, the electroplating parts of discharging falls into described continuous hopper 41 and automatically slides into the electroplating rotary drum of next process, descends electroplating work procedure one, so, can realize continuous Electroplating Production, save and in prior art, often completed one electroplating work procedure and just must open bung, electroplating parts be taken out and put into the work that next process is electroplated, save human cost and working hour.
Because ladle body of the present utility model only includes two baffle plates 11, every baffle plate 11 is simple in structure, during cleaning, there is no dead angle, so cleaning performance is more satisfactory, has avoided in production process because industrial chemicals is retained in the generation of polluting lower one electroplating work procedure Working environment situation on ladle body.
In sum, the utility model is by ladle body being designed to two mutual chimeric structures of baffle plate that cross section is c-shaped, and when drum rolls along a direction, electroplating parts can fully act on and can not drop out with electroplate liquid 80 in electroplating chamber 12; When drum is during along backscrolling, electroplating parts drops out from blowpit 13 punishment batch, thereby can realize, electroplates and the function of automatic discharging, guarantees the continuity of Electroplating Production; And this electroplating rotary drum is simple in structure, be convenient to clean, reduced to greatest extent the crossed contamination of industrial chemicals between operation.
The ground of being worth mentioning, drum provided by the utility model can be used because of the good characteristic of its formation in Electroplating Production, simultaneously also applicable to other link in metal finishing, as oil removing, polishing, dyeing, pickling, phosphatization and passivation etc.
To one skilled in the art, can make other various corresponding changes and deformation according to technical scheme described above and design, and within these all changes and deformation all should belong to the protection domain of the utility model claim.
Claims (5)
1. a rotary auto-unloading material electroplating rotary drum, comprise ladle body, bung and rotating shaft, it is characterized in that: described ladle body is c-shaped by two cross sections, the baffle plate with an opening forms, each baffle plate includes the diapire relative with its opening, be connected respectively inner side-wall and outer side wall in diapire both sides, two baffle openings are mutually chimeric over against ground, two baffle plates perpendicular to the two opening over against direction mutual dislocation, between the diapire of two baffle plates and inner side-wall, form and electroplate chamber, wherein between the inner side-wall of a baffle plate and the outer side wall of another baffle plate, form blowpit, blowpit communicates with plating chamber.
2. a kind of rotary auto-unloading material electroplating rotary drum as claimed in claim 1, is characterized in that: described bung is comprised of two gear plates, and two gear plates are welded in the axial two ends of two baffle plates symmetrically, and wherein the center of a gear plate offers plup inlet.
3. a kind of rotary auto-unloading material electroplating rotary drum as claimed in claim 2, is characterized in that: described rotating shaft comprises large tubular shaft and the little tubular shaft that is arranged at respectively a gear plate center, and in this large tubular shaft, the part of hollow is described plup inlet.
4. a kind of rotary auto-unloading material electroplating rotary drum as claimed in claim 1, is characterized in that: described baffle plate is surrounded by five rectangular plates.
5. a kind of rotary auto-unloading material electroplating rotary drum as claimed in claim 1, is characterized in that: on described baffle plate, offer array hole group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320574112.9U CN203546190U (en) | 2013-09-16 | 2013-09-16 | Rotary type automatic-unloading electroplating rolling barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320574112.9U CN203546190U (en) | 2013-09-16 | 2013-09-16 | Rotary type automatic-unloading electroplating rolling barrel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203546190U true CN203546190U (en) | 2014-04-16 |
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ID=50464335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320574112.9U Expired - Lifetime CN203546190U (en) | 2013-09-16 | 2013-09-16 | Rotary type automatic-unloading electroplating rolling barrel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203546190U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103498187A (en) * | 2013-09-16 | 2014-01-08 | 梅苏鸿 | Rotary type automatic discharge electroplating rolling barrel |
| CN103952750A (en) * | 2014-05-20 | 2014-07-30 | 张军 | Self-uncovering electroplating barrel |
| CN104695001A (en) * | 2015-03-16 | 2015-06-10 | 张军 | Automatic liquid-changing, cleaning and barrel plating device |
| CN110817432A (en) * | 2019-11-27 | 2020-02-21 | 江苏大亿智能科技有限公司 | Automatic pretreatment connecting device for workpieces |
| CN110923793A (en) * | 2019-12-30 | 2020-03-27 | 包头汇众磁谷稀土科技有限公司 | Barrel plating device for barrel plating process of neodymium iron boron magnet |
-
2013
- 2013-09-16 CN CN201320574112.9U patent/CN203546190U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103498187A (en) * | 2013-09-16 | 2014-01-08 | 梅苏鸿 | Rotary type automatic discharge electroplating rolling barrel |
| CN103498187B (en) * | 2013-09-16 | 2016-05-25 | 中山市瀚成电镀设备有限公司 | A kind of rotary auto-unloading material electroplating rotary drum |
| CN103952750A (en) * | 2014-05-20 | 2014-07-30 | 张军 | Self-uncovering electroplating barrel |
| CN103952750B (en) * | 2014-05-20 | 2016-07-06 | 张军 | From electroplating rotary drum of uncapping |
| CN104695001A (en) * | 2015-03-16 | 2015-06-10 | 张军 | Automatic liquid-changing, cleaning and barrel plating device |
| CN110817432A (en) * | 2019-11-27 | 2020-02-21 | 江苏大亿智能科技有限公司 | Automatic pretreatment connecting device for workpieces |
| CN110817432B (en) * | 2019-11-27 | 2024-05-24 | 江苏大亿智能科技有限公司 | Automatic pretreatment connection device for workpiece |
| CN110923793A (en) * | 2019-12-30 | 2020-03-27 | 包头汇众磁谷稀土科技有限公司 | Barrel plating device for barrel plating process of neodymium iron boron magnet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160414 Address after: 528400, No. 9, No. two, No. three, No. 1 road, Zhongshan, Guangdong patriotic Industrial Zone Patentee after: Zhongshan Hancheng Electroplating Equipment Co., Ltd. Address before: 528400 Guangdong city in Zhongshan Province town of triangle orient terrace auleen Meidi 1 building 803 Patentee before: Mei Suhong |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140416 Effective date of abandoning: 20160525 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |