CN203546177U - Device for controlling electro-coating soaking time - Google Patents
Device for controlling electro-coating soaking time Download PDFInfo
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- CN203546177U CN203546177U CN201320746279.9U CN201320746279U CN203546177U CN 203546177 U CN203546177 U CN 203546177U CN 201320746279 U CN201320746279 U CN 201320746279U CN 203546177 U CN203546177 U CN 203546177U
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- electrophoretic painting
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Abstract
A device for controlling electro-coating soaking time is provided with at least a PLC (3), at least a position sensor (11) disposed on an electro-coating groove and electrically connected with the PLC, and at least a feeding indicating device (1) and a timing indicating device (2) which are electrically connected with the PLC. The device for controlling electro-coating soaking time overcomes the defects in the prior art, is capable of accurately controlling electro-coating soaking time, improves product quality, and lowers labor intensity of workers.
Description
Technical field
The utility model relates to application techniques field, especially relates to a kind ofly controlling electrophoretic painting and soaking the device of material time.
Background technology
Good electrodeposited paint film outward appearance, can reduce the working strength of later process, can be again the paint film basis that later process provides.For what guarantee to produce, normally carry out and obtain stable coating quality, electrophoretic painting is produced and must strictly be controlled technique.Cathode electro-coating technique is generally dried Deng Si road master operation by cleaning after pre-treatment, electrophoretic painting, electrophoresis, electrophoresis film and is formed, and these operations are carried out to strict, careful and good process management to phosphatization, cataphoretic coating quality and the very great impact of car load paint coating mass formation.Coating Pretreatment mainly comprises degreasing, eliminates rust, descales and chemical conversion film processing (phosphatization, oxidation, passivation).First should wash various dirts (as greasy dirt, rust, oxide skin, welding slag, scrap metal etc.), carry out subsequently chemical treatment (phosphatization, passivation), and fully wash, to wash pre-treatment medicine, phosphating dregs etc. off, finally with deionized water, wash.After pre-treatment, greasy dirt is not cleaned and is brought in electrophoresis chamber and understand and affect electrophoresis quality, produces shrinkage cavity, pin hole; Rust is not removed, and phosphatization does not go up, and also easily produces the abnormal attachment of electrophoresis film, and under film, can continue to expand erosion; Not Ex-all of oxide skin, non-conductive, swimming is not coated with; Welding slag, scrap metal, pre-treatment medicine, not Ex-all of phosphating dregs and bring electrophoresis chamber into, can affect Stability of Bath Solution and coating quality.Therefore electrophoretic painting is produced and must strictly be controlled technique.It is crucial manufacturing procedure that Degreasing Area Stage 1 in electrophoretic painting production process, Degreasing Area Stage 2, table are adjusted groove, Phosphating Slot, electrophoresis chamber, and it is one of comparatively crucial factor that the material time is soaked in control, and is subject to operator's impact most.Current electrophoretic painting adopts without program control driving more, so manual operation was controlled and had randomness the time, quality product can not be effectively controlled.
Utility model content
The problem existing in order to solve prior art, the utility model provides a kind of and controls electrophoretic painting and soak the device of material time, is convenient to precisely control soaking the material time of electrophoretic painting, improves the quality of products.
In order to solve the problems of the technologies described above, the control electrophoretic painting that the utility model provides soaks the device of material time, at least has a PLC; At least one is arranged at the position transducer being electrically connected with described PLC on electrophoretic painting groove; At least one is electrically connected with described PLC material indicating unit and timing indicating unit.
Further improvement project, the control electrophoretic painting that the utility model provides soaks the device of material time, also has the warning howler being electrically connected with described PLC.
Further improvement project, the control electrophoretic painting that the utility model provides soaks the device of material time, also has the touch-screen being electrically connected with described PLC.
Further improvement project, the control electrophoretic painting that the utility model provides soaks the device of material time, described electrophoretic painting groove comprises Degreasing Area Stage 1, Degreasing Area Stage 2, table is adjusted groove, Phosphating Slot, at least one in electrophoresis chamber, described Degreasing Area Stage 1, Degreasing Area Stage 2, table is adjusted groove, Phosphating Slot, at least one in electrophoresis chamber has the position transducer being electrically connected with described PLC, described PLC is electrically connected with and reflects respectively described Degreasing Area Stage 1, Degreasing Area Stage 2, table is adjusted groove, Phosphating Slot, the production status of at least one in electrophoresis chamber have material indicating unit and timing indicating unit, described position transducer, there is material indicating unit, the material time of soaking that timing indicating unit and PLC arrange becomes to be set on corresponding electrophoretic painting groove.
In working process, when in described electrophoretic painting groove without workpiece, position transducer is without detection signal, PLC controls has material indicating unit and timing indicating unit all not to send signal; When suspender hangs workpiece and falls in groove, position transducer detects signal, and PLC controls has material indicating unit to send signal, and PLC starts timing simultaneously; When the workpiece that reaches this groove setting soaked after the material time, PLC controls has material indicating unit blackout, timing indicating unit to send signal, can hang out workpiece.
Aforementioned improved technical scheme can be implemented alone or in combination.In the utility model, PLC is programmable logic controller.
The beneficial effects of the utility model are: the control electrophoretic painting that the utility model provides soaks the device of material time, have overcome the shortcoming of prior art, can precisely control soaking the material time of electrophoretic painting, improve the quality of products, and reduce workman's labour intensity.
Accompanying drawing explanation
Accompanying drawing is used to provide further understanding of the present utility model, forms the application's a part, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structure composition schematic diagram of the embodiment control electrophoretic painting device that soaks the material time.
Embodiment
Control electrophoretic painting as shown in Figure 1 soaks the device of material time, there is a programmable logic controller (PLC) 3, electrophoretic painting groove comprises Degreasing Area Stage 1 10, Degreasing Area Stage 29, table is adjusted groove 8, Phosphating Slot 7, electrophoresis chamber 6, described Degreasing Area Stage 1 10, Degreasing Area Stage 29, table is adjusted groove 8, Phosphating Slot 7, electrophoresis chamber 6 has respectively the position transducer 11 being electrically connected with programmable logic controller (PLC) 3, described programmable logic controller (PLC) 3 is electrically connected with and reflects respectively described Degreasing Area Stage 1 10, Degreasing Area Stage 29, table is adjusted groove 8, Phosphating Slot 7, electrophoresis chamber 6 production statuses have material pilot lamp 1 and a timing indicator 2, described programmable logic controller (PLC) 3 is electrically connected with warning howler 5 and touch-screen 4.In working process, when described Degreasing Area Stage 1 10, Degreasing Area Stage 29, table adjust groove 8, Phosphating Slot 7 or electrophoresis chamber 6 interior during without workpiece, corresponding electrophoretic painting groove position transducer 11 is without detection signal, and have material pilot lamp 1 and timing indicator 2 that programmable logic controller (PLC) 3 is controlled corresponding electrophoretic painting groove all do not work; When suspender hangs workpiece and falls in each groove, corresponding position transducer 11 detects signal, what programmable logic controller (PLC) 3 was controlled corresponding electrophoretic painting groove has material pilot lamp 1 bright, and the material time of soaking of 3 pairs of corresponding electrophoretic painting grooves of programmable logic controller (PLC) starts timing simultaneously; When reaching the workpiece that this groove sets, soak after the material time, programmable logic controller (PLC) 3 control these grooves have material pilot lamp 1 to go out and to control the timing indicator 2 of this groove bright, now, the material time of soaking that has reached this groove can hang out workpiece.If being shorter than workpiece that this groove sets, the material time of soaking of workpiece in electrophoretic painting groove soaks the material time while hanging out, programmable logic controller (PLC) 3 is controlled warning howler 5 and is reported to the police, the line item of going forward side by side, touch-screen 4 carries out operating right classification, operator can check workpiece operation record, and Administrator can set workpiece and soak the material time and check workpiece operation record.PLC also can network with the management system of factory, by workpiece processing quantity, the time of PLC record, and by workpiece, does not soak and expects that workpiece quantity and the time of time operation are delivered to management system.
In other embodiments, have material pilot lamp 1 and timing indicator 2 replaceable become other indicating unit, as electronic display, sound prompt device etc., also can realize design of the present utility model, and have identical technique effect.
Obviously, the utility model is not limited to above preferred implementation, also can be in the spirit of the utility model claim and specification sheets restriction, carry out conversion and the improvement of various ways, can solve same technical problem, and obtain the technique effect of expection, therefore do not repeat.Those of ordinary skill in the art can be from the disclosed content of the utility model directly or all schemes of associating, as long as within the spirit limiting in claim, also belong to protection domain of the present utility model.
Claims (4)
1. control the device that electrophoretic painting soaks the material time, it is characterized in that: at least there is a PLC(3); At least one is arranged on electrophoretic painting groove and described PLC(3) position transducer (11) that is electrically connected; At least one and described PLC(3) be electrically connected have material indicating unit (1) and timing indicating unit (2).
2. control electrophoretic painting according to claim 1 soaks the device of material time, it is characterized in that: also have and described PLC(3) warning howler (5) that is electrically connected.
3. control electrophoretic painting according to claim 1 soaks the device of material time, it is characterized in that: also have and described PLC(3) touch-screen (4) that is electrically connected.
4. control electrophoretic painting according to claim 1 soaks the device of material time, it is characterized in that: described electrophoretic painting groove comprises Degreasing Area Stage 1 (10), Degreasing Area Stage 2 (9), table is adjusted groove (8), Phosphating Slot (7), at least one in electrophoresis chamber (6), described Degreasing Area Stage 1 (10), Degreasing Area Stage 2 (9), table is adjusted groove (8), Phosphating Slot (7), at least one in electrophoresis chamber (6) has and described PLC(3) position transducer that is electrically connected, described PLC(3) be electrically connected with and reflect respectively described Degreasing Area Stage 1 (10), Degreasing Area Stage 2 (9), table is adjusted groove (8), Phosphating Slot (7), the production status of at least one in electrophoresis chamber (6) have material indicating unit (1) and timing indicating unit (2), described position transducer (11), there is material indicating unit (1), the material time of soaking that timing indicating unit (2) and PLC arrange becomes to be set on corresponding electrophoretic painting groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320746279.9U CN203546177U (en) | 2013-11-25 | 2013-11-25 | Device for controlling electro-coating soaking time |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320746279.9U CN203546177U (en) | 2013-11-25 | 2013-11-25 | Device for controlling electro-coating soaking time |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203546177U true CN203546177U (en) | 2014-04-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320746279.9U Expired - Fee Related CN203546177U (en) | 2013-11-25 | 2013-11-25 | Device for controlling electro-coating soaking time |
Country Status (1)
| Country | Link |
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| CN (1) | CN203546177U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104451801A (en) * | 2014-11-15 | 2015-03-25 | 扬州禾基塑业有限公司 | Electroplating post-processing device |
| WO2021128873A1 (en) * | 2019-12-27 | 2021-07-01 | 苏州华高自动化设备有限公司 | Suspension-line electrophoresis tank automatic workpiece swinging system and method |
-
2013
- 2013-11-25 CN CN201320746279.9U patent/CN203546177U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104451801A (en) * | 2014-11-15 | 2015-03-25 | 扬州禾基塑业有限公司 | Electroplating post-processing device |
| WO2021128873A1 (en) * | 2019-12-27 | 2021-07-01 | 苏州华高自动化设备有限公司 | Suspension-line electrophoresis tank automatic workpiece swinging system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20151125 |