CN203545325U

CN203545325U - Novel guide wheel guide-in system for winding wire

Info

Publication number: CN203545325U
Application number: CN201320696892.4U
Authority: CN
Inventors: 董树林; 赵云超; 刘铁忠
Original assignee: TIANJIN JINGWEI ELECTRIC WIRE CO Ltd
Current assignee: Tianjin Jingwei Huikai Optoelectronic Co ltd
Priority date: 2013-11-07
Filing date: 2013-11-07
Publication date: 2014-04-16
Anticipated expiration: 2023-11-07

Abstract

The utility model relates to a novel guide wheel guide-in system for a winding wire. A guide wheel wire inlet end guide-in part of the system comprises transverse wire manufacturing rolls, vertical wire manufacturing rolls, a base, a wire roll supporting frame and a wire manufacturing device supporting arm. A guide wheel wire outlet end guide-in part of the system comprises a transverse wire manufacturing roll, a vertical wire manufacturing roll and a fixed supporting arm. A guide wheel concentric shaft is arranged in the center of a guide wheel. The two vertically-horizontal transverse wire manufacturing rolls and the two horizontally-parallel vertical wire manufacturing rolls on the guide wheel guide inlet end guide-in part are fixed to the same base through bearings, the base is horizontally arranged on the wire roll supporting frame, the wire roll supporting frame is arranged at one end of the wire manufacturing device supporting arm, and the other end of the wire manufacturing device supporting arm is connected with the concentric shaft in the center of the equipment guide wheel. The guide wheel wire outlet end guide-in part is composed of the fixed supporting arm, the transverse wire manufacturing roll and the vertical wire manufacturing roll, one end of the fixed supporting arm is fixed to a production equipment body, and the transverse wire manufacturing roll and the vertical wire manufacturing roll are correspondingly arranged at the other end of the fixed supporting arm. The system is used for limiting the accurate position of a wire after and before the wire passes through the guide wheel and improving product quality.

Description

Winding conducting wire Novel guide wheel import system

Technical field

The utility model relates to a kind of electromagnetic wire and produces specialized equipment, particularly a kind of winding conducting wire Novel guide wheel import system.

Background technology

At present, enameled sheet wire in domestic electromagnetic wire product, be the main raw material(s) of transformer in national grid, the technological process that production enameled sheet wire will pass through comprises, some technological processes such as unwrapping wire, annealing, water cooling, high pressure draft dry up, japanning, baker, take-up.When especially producing enamel wire on vertical enameled sheet wire machine, wire not only will pass through above-mentioned some technological processes, and wire will enter next process through the guide wheel direction of turning back when passing through in some technological processes each operation again.Common all dozens of guide wheels are all distributed in by 6 layer operation platforms between meter high-altitude, ground to 16.Enamelling machine operating personal is often only noted the equipment on ground in process of production, and such as only carrying out touring manipulation in unwrapping wire, take-up, these three operations of painting, two layers of monitoring with upper mounting plate are just difficult to control.So the wire in production practice on enamel wire service platform is prone to clearance line, occur to tremble and the phenomenon of disengaging guide wheel, will greatly have influence on manufacturing schedule and product design, become a great problem of Production of Enamel Wires development.

Therefore, provide a kind of band to prevent that enameled sheet wire from departing from the enamel wire feedway of guide wheel, be that winding conducting wire Novel guide wheel import system effectively solves an above-mentioned difficult problem, be used for limiting that wire enters tram before guide wheel and the tram out from guide wheel, while guaranteeing or vibration loosening at wire, by the protection of guide wheel import system, do not depart from guide wheel; Effectively improve the quality of products, enhance productivity, reduce labor strength, and guarantee that production safety is reliable.

Utility model content

The purpose of this utility model is to overcome above-mentioned weak point, and a kind of reasonable in design, performance safety winding conducting wire Novel guide wheel import system reliable, easy to use are provided.

The technical scheme that the utility model adopts is for achieving the above object: a kind of winding conducting wire Novel guide wheel import system, is characterized in that this system is divided into guide wheel end of incoming cables lead-in portion and guide wheel leading-out terminal lead-in portion; Guide wheel end of incoming cables lead-in portion comprises horizontal line roller processed, vertical line roller processed, base, line roller bracing frame and line device hold-down arm processed; Guide wheel leading-out terminal lead-in portion comprises horizontal line roller processed, vertical line roller processed and fixed pedestal arm; Guide wheel concentric shafts is positioned at guide wheel center;

Two upper lower horizontal horizontal line rollers processed of described guide wheel end of incoming cables lead-in portion setting are fixed on same base by bearing with two parallel vertical line rollers processed in left and right, base level is installed on online roller bracing frame, line roller bracing frame is arranged on one end of line device hold-down arm processed, and the other end of line device hold-down arm processed is connected with the concentric shafts at equipment guide wheel center;

Guide wheel leading-out terminal lead-in portion is comprised of horizontal line roller processed, vertical line roller processed and fixed pedestal arm, fixed pedestal arm one end is fixed in production facilities main body, fixed pedestal arm other end correspondence arranges horizontal line roller processed and vertical line roller processed, is bearing and is connected between described horizontal line roller processed and vertical two groups of line rollers processed of line roller processed and fixed pedestal arm.

The beneficial effects of the utility model are: this system be used for limiting wire enters tram before guide wheel and from guide wheel the tram out, while guaranteeing or vibration loosening at wire, wire, under the protection of guide wheel import system, does not depart from guide wheel; Effectively improve the quality of products, enhance productivity, reduce labor strength, and guarantee that production safety is reliable.This system has especially ensured the normal operation of wire after installing on lenticular wire enamelling machine, has stopped the phenomenon that on high-rise platform, recurrent wire falls to take turns; Effectively minimizing operating personal is investigated the work capacity of wheel accident.

In a word, the utility model is simple in structure, reasonable in design, manufacture easy, effect highly significant.

Accompanying drawing explanation

Fig. 1 is the utility model structural representation;

In figure: 1 horizontal line roller processed, 2 vertical line rollers processed, 3 bases, 4 line roller bracing frames, 5 line device hold-down arms processed, 6 concentric shafts, 7 production facilities main bodys, 8 fixed pedestal arms.

The specific embodiment

Below in conjunction with accompanying drawing and preferred embodiment, to the specific embodiment providing according to the utility model, structure, feature, details are as follows:

As shown in Figure 1, a kind of winding conducting wire Novel guide wheel import system, this system is divided into guide wheel end of incoming cables lead-in portion and guide wheel leading-out terminal lead-in portion; Guide wheel end of incoming cables lead-in portion comprises horizontal line roller 1 processed, vertical line roller 2 processed, base 3, line roller bracing frame 4 and line device hold-down arm 5 processed; Guide wheel leading-out terminal lead-in portion comprises fixed pedestal arm 8, horizontal line roller 1 processed and vertical line roller 2 processed; The concentric shafts 6 of guide wheel is positioned at guide wheel center.

Described guide wheel end of incoming cables lead-in portion is the position while entering guide wheel for pilot, prevent that wire is because the reasons such as vibration can not enter guide wheel, this part is fixed on same base 3 by bearing with two parallel vertical line rollers 2 processed in left and right by two upper lower horizontal horizontal line rollers 1 processed, base 3 levels are installed on online roller bracing frame 4, and with screw fastening; Line roller bracing frame 4 is arranged on one end of line device hold-down arm 5 processed, and the other end of line device hold-down arm 5 processed is connected with the concentric shafts 6 at equipment guide wheel center.

Described line device hold-down arm 5 processed and concentric shafts 6 in equipment guide wheel are connected cooperation by bearing is concentric; Line device hold-down arm 5 processed carries out 360 ° take guide wheel concentric shafts 6 as the center of circle and rotates and locate in guide wheel plane of rotation, to guarantee entering guide wheel end of incoming cables lead-in portion from the wire of all directions.

Guide wheel leading-out terminal lead-in portion is positioned at wire and leaves guide wheel position, to prevent that wire is because the reasons such as vibration depart from guide wheel; This part is comprised of fixed pedestal arm 8 and line roller horizontal processed 1 and the vertical line roller 2 processed identical with guide wheel end of incoming cables lead-in portion, fixed pedestal arm 8 one end screws are fixed in production facilities main body 7, the other end is installed horizontal line roller processed 1 and vertical line roller 2 processed, and 2 liang, described horizontal line roller 1 processed and vertical line roller processed are organized between line rollers processed and fixed pedestal arm 8 as bearing is connected.

Principle of work of the present utility model: this system can be accepted the draw drum of two respective distances, respectively in position separately to being its line sending, before the wire of a draw drum is finished, connect the wire of another draw drum, changed the unwrapping wire mode of a traditional draw drum; Coordinate storage line device at once to save the labour power of upper drum, line of fall dish, bracing wire, line sending, and stopped the hidden danger of quality of ground surface wear wire.In production process, first wire enters guide wheel end of incoming cables lead-in portion along direction shown in Fig. 1, under the constraint of two groups of horizontal line rollers processed and two groups of vertical line rollers processed, wire is sent into guide wheel steadily, accurately; After guide wheel, played the traction of production facilities itself and mounted effect; Wire enters guide wheel leading-out terminal lead-in portion, through the constraint of two groups of horizontal line rollers processed and two groups of vertical line rollers processed, can not detach the restriction of guide wheel because the influence of fluctuations of take-up end wire causes wire, and it is operated steadily.

Above-mentioned detailed description of this winding conducting wire Novel guide wheel import system being carried out with reference to embodiment, is illustrative rather than determinate, therefore in the variation and the modification that do not depart under the utility model general plotting, within should belonging to protection domain of the present utility model.

Claims

1. a winding conducting wire Novel guide wheel import system, is characterized in that this system is divided into guide wheel end of incoming cables lead-in portion and guide wheel leading-out terminal lead-in portion; Guide wheel end of incoming cables lead-in portion comprises horizontal line roller processed, vertical line roller processed, base, line roller bracing frame and line device hold-down arm processed; Guide wheel leading-out terminal lead-in portion comprises horizontal line roller processed, vertical line roller processed and fixed pedestal arm; Guide wheel concentric shafts is positioned at guide wheel center;

2. winding conducting wire Novel guide wheel import system according to claim 1, is characterized in that described line device hold-down arm processed is connected by bearing is concentric with the concentric shafts in equipment guide wheel.