CN203544795U - Automatic-measurement arching-preventing stock bin - Google Patents

Automatic-measurement arching-preventing stock bin Download PDF

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CN203544795U
CN203544795U CN201320699584.7U CN201320699584U CN203544795U CN 203544795 U CN203544795 U CN 203544795U CN 201320699584 U CN201320699584 U CN 201320699584U CN 203544795 U CN203544795 U CN 203544795U
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revolution
automatic
reductor
arching
measurement
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孙永军
高定
陈俊
黄超文
杜伟
李雪怡
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Beijing Green Tech Environmental Engineering Co Ltd
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Abstract

The utility model relates to an automatic-measurement arching-preventing stock bin. The automatic-measurement arching-preventing stock bin comprises a bin body, a swing mechanism, an automatic-measurement control system and a feeding and conveying device. The feeding and conveying device comprises a spiral shaft (3), a discharge area (4), a discharge port (14), a spiral-driving speed reducer (6) and a power supply facility slide wire (5), wherein the spiral shaft rotates in a revolution mode with the discharge area (4) as the center, the discharge area is provided with a discharge area top cover (13), the discharge port is connected with the bottom of the discharge area (4) in a linkage mode, and the spiral-driving speed reducer controls the spiral shaft to rotate. The swing mechanism is formed by connecting a rotating rotary table (7), a swing support (8), a fixed rotary table (9), a swing driving gear (10) and a swing driving speed reducer (11). The automatic-measurement control system (12) comprises a control panel, a driving frequency converter and a computer control module. The automatic-measurement arching-preventing stock bin has the advantages that the feeding quantity of materials is measured automatically, arching and bridging of the materials in the stock bin are prevented, feeding is continuous, stable and uniform, power consumption and cost are low, and the stock bin is durable and easy and convenient to maintain and manage.

Description

一种自动计量防结拱料仓An automatic metering anti-caking silo

技术领域technical field

本实用新型涉及一种自动计量防结拱料仓,具体涉及一种适用于物料供给量自动调整,防止物料在仓内结拱及搭桥,连续稳定均匀给料的料仓,可以应用于有机固体废物发酵前处理领域。The utility model relates to an automatic metering anti-arching silo, in particular to a silo suitable for automatic adjustment of material supply, preventing material arching and bridging in the silo, continuous, stable and uniform feeding, and can be applied to organic solids The field of waste pre-fermentation treatment.

背景技术Background technique

好氧发酵可以实现有机物料的资源回收利用,且处理成本低,因此广泛应用于有机固体废弃物处理领域。物料的预处理对发酵效果具有重要影响,而作为物料的缓存、平衡及紧急处理的料仓,在有机固体废物好氧发酵处理中起着重要作用。料仓设计不合理,将会导致物料滞留于料仓中,发生物料结拱、卡结等现象,影响后续好氧发酵工艺的顺利进行,同时增加运行成本和管理难度。Aerobic fermentation can realize the resource recovery and utilization of organic materials, and the treatment cost is low, so it is widely used in the field of organic solid waste treatment. The pretreatment of materials has an important impact on the fermentation effect, and the silo, which is used as the buffer, balance and emergency treatment of materials, plays an important role in the aerobic fermentation treatment of organic solid waste. Unreasonable silo design will lead to material retention in the silo, material arching, jamming, etc., which will affect the smooth progress of the subsequent aerobic fermentation process and increase operating costs and management difficulties.

目前,国内常用的料仓结构为仓体和滑架配合螺旋给料结构或筒仓和锥形料斗配合两螺旋、四螺旋及多螺旋给料结构。上述仓体所采用的螺旋一般为固定轴螺旋,易出现物料结拱、搭桥等现象,造成给料连续性及稳定性差、能耗高、制造和运行成本高、维护管理困难等问题。本实用新型提出的料仓可实现螺旋在水平面绕仓体中心轴线公转,同时也可以绕轴进行轴向转动,能够解决物料在仓内结拱的问题,并实现给料自动计量,对好氧发酵工艺连续、稳定运行具有重要意义。At present, the commonly used silo structure in China is a silo body and a sliding frame with a screw feeding structure or a silo and a conical hopper with a two-screw, four-screw and multi-screw feeding structure. The screw used in the above-mentioned warehouse body is generally a fixed-axis screw, which is prone to material arching and bridging, resulting in problems such as poor continuity and stability of feeding, high energy consumption, high manufacturing and operating costs, and difficult maintenance and management. The silo proposed by the utility model can realize the spiral revolution around the central axis of the silo body on the horizontal plane, and can also perform axial rotation around the axis at the same time, which can solve the problem of material arching in the silo, and realize automatic metering of feeding materials, which is beneficial to aerobic Continuous and stable operation of the fermentation process is of great significance.

实用新型内容Utility model content

本实用新型的目的是提供一种料仓,该料仓具有给料自动计量和防止物料在仓内结拱及搭桥的功能,还具有给料连续稳定均匀、物料供给量自动调整、低能耗、低成本、技术先进、性价比高、经久耐用、维护管理简便等优点。The purpose of this utility model is to provide a silo, which has the functions of automatic metering of feeding materials and preventing materials from arching and bridging in the silo, and also has the functions of continuous and stable feeding, automatic adjustment of material supply, low energy consumption, Low cost, advanced technology, high cost performance, durable, easy maintenance and management, etc.

一种自动计量防结拱料仓,其特征在于:包括仓体、回转机构、自动计量控制系统和供给输送装置。仓体由仓底座1及直筒仓2相连构成;供给输送装置由以出料区4为中心公转旋转的螺旋轴3、配有出料区顶盖13的出料区4,与出料区4底部衔接的出料口14、控制螺旋绕轴进行轴向转动的螺旋驱动减速机6、设置仓底座1的供电设施圆形滑触线5构成;回转机构包括转动转台7、回转支撑8、固定转台9、回转驱动齿轮10与回转驱动减速机11,回转驱动减速机的回转驱动齿轮与回转支撑的外齿轮相啮合,由回转驱动减速机11驱动转动转台绕仓体中心轴线回转,并带动安装于仓体中心轴线上的螺旋轴3做圆周公转式回转运动;自动计量控制系统12包括控制面板、驱动变频器及计算机控制模块。An automatic metering anti-arching material bin is characterized in that it includes a bin body, a rotary mechanism, an automatic metering control system and a supply and conveying device. The silo body is composed of a silo base 1 and a straight silo 2; the supply and conveying device consists of a screw shaft 3 revolving around the discharge area 4, a discharge area 4 equipped with a top cover 13 for the discharge area, and a discharge area 4 The discharge port 14 connected at the bottom, the helical drive reducer 6 for controlling the helix to rotate axially around the shaft, and the circular trolley line 5 for the power supply facility provided with the bin base 1; the rotary mechanism includes a rotating turntable 7, a slewing support 8, a fixed The turntable 9, the rotary drive gear 10 and the rotary drive reducer 11, the rotary drive gear of the rotary drive reducer meshes with the external gear of the rotary support, the rotary drive reducer 11 drives the rotary turntable to rotate around the central axis of the warehouse body, and drives the installation The screw shaft 3 on the central axis of the warehouse body performs a circular revolution; the automatic metering control system 12 includes a control panel, a drive frequency converter and a computer control module.

进一步,圆形滑触线5为闭合圆环型滑线槽结构,与螺旋驱动减速机6或回转驱动减速机11相连的集电器沿闭合圆环型滑线槽回转,保证螺旋驱动减速机6或回转驱动减速机11在回转过程中连续取电。Further, the circular trolley line 5 is a closed ring-shaped sliding wire groove structure, and the collector connected to the spiral drive reducer 6 or the rotary drive reducer 11 rotates along the closed ring-shaped sliding wire groove to ensure that the spiral drive reducer 6 Or the rotary drive speed reducer 11 takes electricity continuously during the rotary process.

进一步,所述螺旋驱动减速机6的动力由电机或者由液压马达提供。Further, the power of the screw drive reducer 6 is provided by an electric motor or a hydraulic motor.

进一步,所述回转驱动减速机11的动力由电机或者由液压马达提供。Further, the power for the rotary drive reducer 11 is provided by an electric motor or a hydraulic motor.

更具体的,一种自动计量防结拱料仓,包括仓体、回转机构、自动计量控制系统和供给输送装置。仓体,包括仓底座和直筒仓:直筒仓竖直设置于仓底座上。回转机构包括转动转台、回转支撑、固定转台、回转驱动齿轮和回转驱动减速机,回转驱动减速机上装配的回转驱动齿轮与回转支撑外齿啮合,驱动转动转台以设定的速度绕仓体中心轴线回转,并带动螺旋轴做圆周公转回转运动。供给输送装置由配有出料区顶盖的出料区、出料区顶盖、出料口、螺旋轴、出料口、螺旋驱动减速机、供电设施圆形滑触线构成。出料区设有出料区顶盖,防止物料直接掉入出料口,底部与出料口相连。螺旋轴位于出料区外端,与出料口相连接,与转动转台在仓筒内相连。随着转动转台的旋转,螺旋轴做圆周公转式回转运动,转动的过程中搅动物料,出料口上方的出料区顶盖引导物料落入螺旋轴的旋转区域,而螺旋轴由螺旋驱动减速机控制绕轴进行轴向转动,以设定的给料速度由仓底座中心给料,实现螺旋轴取料和防止物料在仓内结拱及搭桥的功能。圆形滑触线安装在仓底座上,使螺旋驱动减速机或回转驱动减速机与电源相连,为其供电。自动计量控制系统包括控制面板、驱动变频器以及计算机控制模块;所述螺旋轴的给料速度和转动转台的转速由控制面板按输入程序控制。More specifically, an automatic metering anti-caking silo includes a bin body, a slewing mechanism, an automatic metering control system and a supply conveying device. The silo body includes a silo base and a straight silo: the straight silo is vertically arranged on the silo base. The slewing mechanism includes a rotating turntable, a slewing support, a fixed turret, a slewing drive gear and a slewing drive reducer. The slewing drive gear assembled on the slewing drive reducer meshes with the external teeth of the slewing support to drive the turntable around the central axis of the bin at a set speed. Rotate, and drive the screw shaft to do circular revolution and rotary motion. The supply and conveying device is composed of a discharge area equipped with a top cover of the discharge area, a top cover of the discharge area, a discharge port, a screw shaft, a discharge port, a screw drive reducer, and a circular sliding contact line for power supply facilities. The discharge area is equipped with a top cover of the discharge area to prevent the material from falling directly into the discharge port, and the bottom is connected to the discharge port. The screw shaft is located at the outer end of the discharge area, connected with the discharge port, and connected with the rotating turntable in the silo. With the rotation of the turntable, the screw shaft makes a circular motion, stirring the material during the rotation, and the top cover of the discharge area above the discharge port guides the material to fall into the rotation area of the screw shaft, and the screw shaft is driven by the screw to decelerate The machine is controlled to rotate axially around the shaft, and the material is fed from the center of the bin base at the set feeding speed, so as to realize the functions of retrieving materials from the screw shaft and preventing materials from arching and bridging in the bin. The circular trolley line is installed on the base of the warehouse, so that the helical drive reducer or the rotary drive reducer is connected with the power supply to supply power to it. The automatic metering control system includes a control panel, a drive frequency converter and a computer control module; the feeding speed of the screw shaft and the rotating speed of the turntable are controlled by the control panel according to the input program.

通过采用上述结构,当料仓进行给料作业时,螺旋绕轴进行轴向转动,以设定的给料速度由仓体中心给料,同时,转动转台带动螺旋轴以设定的转动速度绕仓体中心轴线做圆周公转式转动,实现连续稳定均匀给料,防止物料在仓内结拱及搭桥的功能,螺旋轴的给料速度和转动转台的转速按设定比例关系相匹配并自动调整。By adopting the above structure, when the silo is feeding, the screw rotates axially around the shaft, and the material is fed from the center of the silo at the set feeding speed. At the same time, the rotating turntable drives the screw shaft to rotate at the set speed The central axis of the bin body rotates in a circular revolution to achieve continuous, stable and uniform feeding, and prevents the material from arching and bridging in the bin. The feeding speed of the screw shaft and the speed of the rotating turntable are matched according to the set ratio and automatically adjusted. .

所采用的动力方式还可以通过匹配液压泵站的方式改为液压马达驱动。The power mode adopted can also be changed to hydraulic motor drive by matching the hydraulic pump station.

综上所述,本实用新型实现了物料的供给量自动调整,防止物料在料仓内结拱及搭桥,给料连续稳定均匀,低能耗、低成本、技术先进、性价比高、经久耐用、维护管理简便等功能。To sum up, the utility model realizes the automatic adjustment of the supply of materials, prevents the materials from arching and bridging in the silo, and the feeding is continuous, stable and even, low energy consumption, low cost, advanced technology, high cost performance, durable and easy maintenance Easy management and other functions.

附图说明Description of drawings

图1为本实用新型的一个实施例的主视图;Fig. 1 is the front view of an embodiment of the utility model;

图2为本实用新型的一个实施例的俯视图。Fig. 2 is a top view of an embodiment of the utility model.

其中,1—仓底座,2—直筒仓,3—螺旋轴,4—出料区,5—圆形滑触线,6—螺旋驱动减速机,7—转动转台,8—回转支撑,9—固定转台,10—回转驱动齿轮,11—回转驱动减速机,12—自动计量控制系统,13—出料区顶盖,14—出料口。Among them, 1—silo base, 2—straight silo, 3—screw shaft, 4—discharging area, 5—circular sliding contact line, 6—screw drive reducer, 7—rotating turntable, 8—slewing support, 9— Fixed turntable, 10—rotary drive gear, 11—rotary drive reducer, 12—automatic metering control system, 13—top cover of discharge area, 14—discharge port.

具体实施方式Detailed ways

图1示出了本实用新型一种自动计量防结拱料仓的一个实施方式,由仓体、回转机构、自动计量控制系统和供给输送装置构成。Figure 1 shows an embodiment of an automatic metering anti-arching storage bin of the present invention, which is composed of a bin body, a rotary mechanism, an automatic metering control system and a supply and conveying device.

所述回转机构,由位于上部的转动转台7、中间部位的回转支撑8以及下部的固定转台9、安装于转动转台7上的回转驱动减速机11以及装配于其输出轴上的回转驱动齿轮10构成。The slewing mechanism consists of a rotating turntable 7 at the top, a slewing support 8 in the middle, a fixed turntable 9 at the bottom, a rotary drive reducer 11 mounted on the rotary turntable 7, and a rotary drive gear 10 assembled on its output shaft. constitute.

所述自动计量控制系统12,由控制面板、驱动变频器及计算机控制模块组成,通过安装于仓底座下底面的圆形滑触线5与螺旋驱动减速机6或回转驱动减速机11相连。The automatic metering control system 12 is composed of a control panel, a drive frequency converter and a computer control module, and is connected to the spiral drive reducer 6 or the rotary drive reducer 11 through the circular trolley line 5 installed on the lower bottom surface of the bin base.

所述仓体,由仓底座1及竖直安装其上部的直筒仓2构成。The silo body is composed of a silo base 1 and a straight silo 2 vertically installed on its top.

回转机构的固定转台安装于仓底座支撑立柱上,转动转台穿过仓底中心孔伸入仓筒内,螺旋轴在仓筒内与转动转台相连,并与仓底上底面保持一定间隙;回转驱动减速机装配的回转驱动齿轮与回转支撑的外齿轮相啮合,驱动转动转台绕仓底中心轴线回转,带动螺旋轴以设定的转动速度绕仓体中心轴线做圆周公转式转动,破除仓体内物料的拱脚,起到物料破拱的作用;螺旋轴通过螺旋驱动减速机控制按设定的转速轴向旋转,实现计量出料,出料口位于仓底中心位置;螺旋轴、转动转台转速的设定通过自动计量控制系统来实现;自动计量控制系统通过计算机控制模块控制回转驱动减速机、螺旋轴驱动减速机的驱动变频,通过控制面板输入程序调整设定回转驱动减速机、螺旋驱动减速机的转速。The fixed turntable of the slewing mechanism is installed on the support column of the warehouse base, and the rotating turntable extends into the bin through the central hole of the bin bottom, and the screw shaft is connected with the rotating turntable in the bin, and keeps a certain gap with the upper bottom surface of the bin bottom; the rotary drive The slewing drive gear assembled by the reducer meshes with the external gear of the slewing support to drive the turntable to rotate around the central axis of the warehouse bottom, and drive the screw shaft to make a circular revolution around the central axis of the warehouse body at a set rotation speed to remove the material in the warehouse. The arch foot plays the role of breaking the arch of the material; the screw shaft is controlled by the screw drive reducer to rotate axially at the set speed to achieve metering and discharge, and the discharge port is located at the center of the bottom of the warehouse; the screw shaft and the rotation speed of the turntable The setting is realized through the automatic metering control system; the automatic metering control system controls the drive frequency conversion of the rotary drive reducer and the screw shaft drive reducer through the computer control module, and adjusts and sets the rotary drive reducer and the screw drive reducer through the control panel input program speed.

Claims (4)

1. an automatic gauge Harden-proof arch storehouse, is characterized in that: comprise warehouse, swing type mechanism, automatic Weighing And Control System and supply feedway; Warehouse is connected and is formed by storehouse base (1) and straight tube storehouse (2); Supply with feedway by the screw shaft (3) of revolution rotation centered by discharge zone (4), be furnished with the discharge zone (4) of discharge zone top cover (13), the discharging opening (14) being connected with discharge zone (4) bottom, control the screw drives reductor (6) that spiral winding axle carries out axial rotation, the circular trolley of power supply facilities (5) formation that storehouse base (1) is set; Swing type mechanism comprises that (8), fixing turntable (9) are supported in rotating table (7), revolution, revolution driven wheel (10) drives reductor (11) with revolution, the revolution driven wheel of swing type mechanism is meshed with the external gear that revolution is supported, by revolution, drive reductor (11) to drive rotating table around the revolution of warehouse central axis, and drive the screw shaft (3) being installed on warehouse central axis to do circumference revolution type gyroscopic movement; Automatic Weighing And Control System (12) comprises control panel, drives frequency converter and computer control module.
2. a kind of automatic gauge Harden-proof arch storehouse as claimed in claim 1, it is characterized in that: circular trolley (5) is the ring-like slip groove of closed circle structure, drive the current colector that reductor (11) is connected to turn round along the ring-like slip groove of closed circle with screw drives reductor (6) or revolution, guarantee that screw drives reductor (6) or revolution drive reductor (11) power taking continuously in turning course.
3. a kind of automatic gauge Harden-proof arch storehouse as claimed in claim 1, is characterized in that, the power of described screw drives reductor (6) provides by motor or by HM Hydraulic Motor.
4. a kind of automatic gauge Harden-proof arch storehouse as claimed in claim 1, is characterized in that, described revolution drives the power of reductor (11) to provide by motor or by HM Hydraulic Motor.
CN201320699584.7U 2013-11-07 2013-11-07 Automatic-measurement arching-preventing stock bin Expired - Lifetime CN203544795U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105084036A (en) * 2015-08-31 2015-11-25 大唐环境产业集团股份有限公司 Spiral discharging device of spherical stock bin
CN105173446A (en) * 2015-10-19 2015-12-23 北京碧福生环保工程设备有限公司 Arch breaking device
WO2020118801A1 (en) * 2018-12-10 2020-06-18 山东科技大学 Bunker clearing manipulator and coal bunker blockage clearing robot
CN116605546A (en) * 2023-07-20 2023-08-18 北京创臻环境技术有限公司 Material bin

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105084036A (en) * 2015-08-31 2015-11-25 大唐环境产业集团股份有限公司 Spiral discharging device of spherical stock bin
CN105173446A (en) * 2015-10-19 2015-12-23 北京碧福生环保工程设备有限公司 Arch breaking device
CN105173446B (en) * 2015-10-19 2018-05-01 北京碧福生环保工程设备有限公司 A kind of arch breaking apparatus
WO2020118801A1 (en) * 2018-12-10 2020-06-18 山东科技大学 Bunker clearing manipulator and coal bunker blockage clearing robot
CN116605546A (en) * 2023-07-20 2023-08-18 北京创臻环境技术有限公司 Material bin

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