CN203542296U - Stator slotting device - Google Patents
Stator slotting device Download PDFInfo
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- CN203542296U CN203542296U CN201320545611.5U CN201320545611U CN203542296U CN 203542296 U CN203542296 U CN 203542296U CN 201320545611 U CN201320545611 U CN 201320545611U CN 203542296 U CN203542296 U CN 203542296U
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- stator core
- stator
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- cutting machine
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Abstract
The utility model relates to a stator slotting device, comprising a stator iron core clamping mechanism, a slotting mechanism, a vertical moving mechanism and an axial moving mechanism, wherein the axial moving mechanism is arranged on a workbench, the stator iron core clamping mechanism is mounted in the axial moving mechanism and moves axially under the driving of the axial moving mechanism, the slotting mechanism is arranged above the stator iron core clamping mechanism, and the slotting mechanism is connected with the vertical moving mechanism and moves vertically under the driving of the vertical moving mechanism. According to the stator slotting device, the problems of uncontrollable quality, high labor and time consumption, low work efficiency, heavy labor intensity, and serious pollution in current manual slotting are solved.
Description
Technical field
The utility model relates to stator core fluting processing technique field, particularly relates to a kind of stator and cuts groove equipment.
Background technology
When a kind of stator core technological requirement welding, and the stator punching of this model stator core does not design welding groove, and will machine stator core cylindrical after welding.For guaranteeing welding quality, increased bonding area, improved weld strength, just need to slot to stator core.In addition, weld strength is except being subject to weldquality affects, also relevant with its geometry, size, stressing conditions and condition of work etc.
At present, to stator core, be all manually to slot with polishing machine, but artificial fluting have a lot of drawbacks, as uneven in notch; Groove depth is deep mixed; Width of rebate is not of uniform size, and these all can affect weldquality, and manually fluting is wasted time and energy, inefficiency, and labour intensity is large, seriously polluted.
Utility model content
The utility model provides a kind of stator to cut groove equipment, and to solve, artificial fluting quality is uncontrollable at present, waste time and energy, and inefficiency, labour intensity is large, with serious pollution problem.
The utility model solves the technical scheme that its technical problem adopts: provide a kind of stator to cut groove equipment, comprise stator core clamping mechanism, groove cutting machine structure, vertical movement mechanism and axial motion mechanism, described axial motion mechanism is placed on workbench, described stator core clamping mechanism is arranged in axial motion mechanism, and carries out axially-movable under described axial motion mechanism drives; Described stator core clamping mechanism top is provided with groove cutting machine structure; Described groove cutting machine structure is connected with vertical movement mechanism, and carries out the motion in vertical direction under vertical movement mechanism drives.
Described stator core clamping mechanism comprises spindle top mechanism, tailstock centre mechanism, base connecting mechanism and the first motor; Described base connecting mechanism is connected with axial motion mechanism, and the two ends on described base connecting mechanism are provided with for the spindle top mechanism of clamping stator core and tailstock centre mechanism, and stator core rotates by described the first driven by motor.
Described groove cutting machine structure comprises grinding wheel and connecting bushing for being connected with vertical movement mechanism; Described connecting bushing inner sleeve has the output shaft of the second motor, and the output shaft of described the second motor is connected with grinding wheel, drives grinding wheel to be rotated.
Described grinding wheel is outside equipped with wheel guard.
Described vertical movement mechanism comprises column, and described column one side is provided with vertical slide rail, in described vertical slide rail, by slide block moving vertically, is connected with the connecting plate for being connected with groove cutting machine structure; Described connecting plate can slide along described vertical slide rail under the drive of move both vertically screw mandrel and the 3rd motor.
Described column inside is also provided with balancing weight, and described balancing weight is connected with one end of steel wire rope, and the other end of steel wire rope is walked around the pulley arranging on column and is connected with the suspension ring on connecting plate.
Described axial motion mechanism comprises axially-movable slide rail, on described axially-movable slide rail, be provided with for the axially-movable slide block of stator core clamping mechanism is installed, described axially-movable slide block can slide along described axially-movable slide rail under the drive of the 4th motor and axially-movable leading screw.
Described workbench one side is also provided with cutting dust cleaning mechanism, and described cutting dust cleaning mechanism comprises protective cover, water pump, current deflecting plate and water tank; In described protective cover, be provided with current deflecting plate, the corresponding protective cover place, guiding position of described current deflecting plate is provided with perforate, and described perforate has described water tank; Described water pump is fed to water on described current deflecting plate.
The side of described protective cover is also provided with ventilating fan.
Beneficial effect
Owing to having adopted above-mentioned technical scheme, the utility model compared with prior art, has following advantage and good effect: the utility model has effectively solved manually-operated uncontrollable factor, can effectively solve notch uneven by the utility model; Groove depth is deep mixed; The factors such as width of rebate is not of uniform size.Simultaneously, after on stator core place apparatus, only need to open the system setting in advance, just can surface trimming, after cutting, take off again, saved workman's process of grooving repeatedly, can also make notch in the same size, more effective assurance welding quality, has improved operating efficiency, reduce labour intensity, reduced environmental pollution.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of stator core clamping mechanism in the utility model;
Fig. 3 is the structural representation of groove cutting machine structure in the utility model;
Fig. 4 is the structural representation of the vertical movement mechanism of groove cutting machine structure in the utility model;
Fig. 5 is the structural representation of the axial motion mechanism of stator core clamping mechanism in the utility model;
Fig. 6 is the structural representation that cuts dust cleaning mechanism in the utility model.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment are only not used in restriction scope of the present utility model for the utility model is described.In addition should be understood that those skilled in the art can make various changes or modifications the utility model after having read the content of the utility model instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment of the present utility model relates to a kind of stator and cuts groove equipment, as shown in Figure 1, comprise stator core clamping mechanism 1, groove cutting machine structure 2, vertical movement mechanism 3 and axial motion mechanism 4 for clamping stator core 6, described axial motion mechanism 4 is placed on workbench, described stator core clamping mechanism 1 is arranged in axial motion mechanism 4, and carries out axially-movable under described axial motion mechanism 4 drives; Described stator core clamping mechanism 1 top is provided with groove cutting machine structure 2; Described groove cutting machine structure 2 is connected with vertical movement mechanism 3, and carries out the motion in vertical direction under vertical movement mechanism 3 drives.Described workbench one side is also provided with cutting dust cleaning mechanism 5.
As shown in Figure 2, described stator core clamping mechanism 1 comprises spindle top mechanism 11, tailstock centre mechanism 12, base connecting mechanism 13 and the first motor 14; Described base connecting mechanism 13 is connected with axial motion mechanism 4, and the two ends on described base connecting mechanism 13 are provided with the 11He of the spindle top mechanism tailstock centre mechanism 12 for clamping stator core 6, and stator core 6 is by described the first motor 14 driven rotary.By spindle top mechanism and tailstock centre mechanism, clamp fixedly axial direction of stator core frock centre bore, because stator core deadweight is heavier, and cutting groove is axial direction, so only need top clamping, just can guarantee radial direction, by base connecting mechanism, determine the distance between spindle top mechanism and tailstock centre mechanism again, thereby stator core is fixed in equipment.
As shown in Figure 3, described groove cutting machine structure 2 comprises grinding wheel 21 and connecting bushing 22 for being connected with vertical movement mechanism; Described connecting bushing 22 inner sleeves have the output shaft of the second motor 23, and the output shaft of described the second motor 23 is connected with grinding wheel 21, drive grinding wheel 21 to be rotated.Described grinding wheel 21 is outside equipped with wheel guard 24.
As shown in Figure 4, described vertical movement mechanism 3 comprises column 31, and described column 31 1 sides are provided with vertical slide rail 32, in described vertical slide rail 32, by slide block moving vertically, are connected with the connecting plate 33 for being connected with groove cutting machine structure; Described connecting plate 33 can slide along described vertical slide rail 32 under the drive of move both vertically screw mandrel 35 and the 3rd motor 34.Described column 31 inside are also provided with balancing weight 36, and described balancing weight 36 is connected with one end of steel wire rope, and the other end of steel wire rope is walked around the pulley 37 arranging on column 31 and is connected with the suspension ring 38 on connecting plate 33.After a groove has cut, stator core returns in former point process, in order to prevent groove cutting machine structure and stator core collision, groove cutting machine structure need to be lifted or returns operating point, therefore need the vertical movement mechanism of groove cutting machine structure, balancing weight connects groove cutting machine structure connecting plate trim left and right weight with steel wire rope, reduces power of motor.
As shown in Figure 5, described axial motion mechanism 4 comprises axially-movable slide rail 41, on described axially-movable slide rail 41, be provided with for the axially-movable slide block 42 of stator core clamping mechanism is installed, described axially-movable slide block 42 can slide along described axially-movable slide rail 41 under the drive of the 4th motor 44 and axially-movable leading screw 43.When servomotor rotates, drive screw mandrel rotation, stator core clamping mechanism is slided along guide rail.
As shown in Figure 6, described cutting dust cleaning mechanism 5 comprises protective cover 51, water pump, current deflecting plate 52 and water tank 53; In described protective cover 51, be provided with current deflecting plate 52, corresponding protective cover 51 places, guiding position of described current deflecting plate 52 are provided with perforate, and described perforate has described water tank 53; Described water pump is fed to water on described current deflecting plate 52.The side of described protective cover 51 is also provided with ventilating fan 54.When grinding wheel cutting stator iron core, can produce a large amount of sparks and dust to current deflecting plate, now by water pump, supply water endlessly, the current on current deflecting plate constantly take away spark and dust, flow in water tank, and at the bottom of sinking to water tank.
Use the groove operation of cutting of the present utility model as follows:
(1) by stator core with traveling crane to stator core clamping mechanism, two top aligning stator core centre bores, tailstock centre mechanism swinging handle clamps stator core, make stator core fixing with stator core clamping mechanism in, now stator core clamping mechanism is positioned at right side origin position.
(2) now base connecting mechanism is positioned at equipment right-hand member, after opening switch, servomotor drives the screw mandrel that moves both vertically to rotate, the screw mandrel that moves both vertically drives groove cutting machine structure connecting plate to move along the slide rail that moves both vertically, because groove cutting machine structure and groove cutting machine structure connecting plate are fixed, so groove cutting machine structure slides into system precalculated position along slide rail, motor drives grinding wheel high speed rotating by connecting bushing.
(3) when groove cutting machine structure arrives system precalculated position, servomotor starts to rotate according to the speed of default, drive axially-movable screw mandrel, by axially-movable screw body make stator core clamping mechanism by certain speed along axially-movable slide rail to left movement, when stator core contacts with grinding wheel, start to cut groove.
(4) when stator core contacts with grinding wheel while starting to cut groove, meeting continuous generation spark and dust to the left protective cover splash, during due to cutting, spark produces shape certain rule, therefore, current deflecting plate is set on the path of spark process, by the cooling spark of current and constantly take away dust, flow in water tank, ventilating fan also plays guide effect simultaneously, better plays the guide effect to spark and dust.
(5), after cutting trough end, groove cutting machine structure rises, and for stator core clamping mechanism, return space is provided, servomotor reversing, axially-movable screw mandrel drives stator core clamping mechanism to return.
(6), when stator core clamping mechanism is return after initial point, servomotor rotates, the angle that drives stator core rotary system to set, and now groove cutting machine structure is got back to last cutting position, prepares to cut groove next time.
(7) repeating step (2)～(6), complete until cut groove.
Be not difficult to find, the utility model has effectively solved manually-operated uncontrollable factor, can effectively solve notch uneven by this equipment; Groove depth is deep mixed; The factors such as width of rebate is not of uniform size.Simultaneously, after on stator core place apparatus, only need to open the system setting in advance, just can surface trimming, after cutting, take off again, saved workman's process of grooving repeatedly, can also make notch in the same size, more effective assurance welding quality, has improved operating efficiency, reduce labour intensity, reduced environmental pollution.
Claims (9)
1. a stator cuts groove equipment, comprise stator core clamping mechanism (1), groove cutting machine structure (2), vertical movement mechanism (3) and axial motion mechanism (4), it is characterized in that, described axial motion mechanism (4) is placed on workbench, it is upper that described stator core clamping mechanism (1) is arranged on axial motion mechanism (4), and carry out axially-movable under described axial motion mechanism (4) drives; Described stator core clamping mechanism (1) top is provided with groove cutting machine structure (2); Described groove cutting machine structure (2) is connected with vertical movement mechanism (3), and carries out the motion in vertical direction under vertical movement mechanism (3) drives.
2. stator according to claim 1 cuts groove equipment, it is characterized in that, described stator core clamping mechanism (1) comprises spindle top mechanism (11), tailstock centre mechanism (12), base connecting mechanism (13) and the first motor (14); Described base connecting mechanism (13) is connected with axial motion mechanism (4), two ends on described base connecting mechanism (13) are provided with for the spindle top mechanism (11) of clamping stator core (6) and tailstock centre mechanism (12), and stator core (6) is by described the first motor (14) driven rotary.
3. stator according to claim 1 cuts groove equipment, it is characterized in that, described groove cutting machine structure (2) comprises grinding wheel (21) and connecting bushing (22) for being connected with vertical movement mechanism (3); Described connecting bushing (22) inner sleeve has the output shaft of the second motor (23), and the output shaft of described the second motor (23) is connected with grinding wheel (21), drives grinding wheel (21) to be rotated.
4. stator according to claim 3 cuts groove equipment, it is characterized in that, described grinding wheel (21) is outside equipped with wheel guard (24).
5. stator according to claim 1 cuts groove equipment, it is characterized in that, described vertical movement mechanism (3) comprises column (31), described column (31) one sides are provided with vertical slide rail (32), and described vertical slide rail (32) is upper is connected with the connecting plate (33) for being connected with groove cutting machine structure (2) by slide block moving vertically; Described connecting plate (33) can slide along described vertical slide rail (32) under the drive of the screw mandrel that moves both vertically (35) and the 3rd motor (34).
6. stator according to claim 5 cuts groove equipment, it is characterized in that, described column (31) inside is also provided with balancing weight (36), described balancing weight (36) is connected with one end of steel wire rope, and the other end of steel wire rope is walked around the upper pulley (37) arranging of column (31) and is connected with the suspension ring (38) on connecting plate (33).
7. stator according to claim 1 cuts groove equipment, it is characterized in that, described axial motion mechanism (4) comprises axially-movable slide rail (41), on described axially-movable slide rail (41), be provided with for the axially-movable slide block (42) of stator core clamping mechanism (1) is installed, described axially-movable slide block (42) can slide along described axially-movable slide rail (42) under the drive of the 4th motor (44) and axially-movable leading screw (43).
8. according to the stator described in arbitrary claim in claim 1-7, cut groove equipment, it is characterized in that, described workbench one side is also provided with cutting dust cleaning mechanism (5), described cutting dust cleaning mechanism (5) comprises protective cover (51), water pump, current deflecting plate (52) and water tank (53); In described protective cover (51), be provided with current deflecting plate (52), the corresponding protective cover in guiding position (51) of described current deflecting plate (52) locates to be provided with perforate, and described perforate has described water tank (53); Described water pump is fed to water on described current deflecting plate (52).
9. stator according to claim 8 cuts groove equipment, it is characterized in that, the side of described protective cover (51) is also provided with ventilating fan (54).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320545611.5U CN203542296U (en) | 2013-09-03 | 2013-09-03 | Stator slotting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320545611.5U CN203542296U (en) | 2013-09-03 | 2013-09-03 | Stator slotting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203542296U true CN203542296U (en) | 2014-04-16 |
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ID=50460463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320545611.5U Expired - Fee Related CN203542296U (en) | 2013-09-03 | 2013-09-03 | Stator slotting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203542296U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103465134A (en) * | 2013-09-03 | 2013-12-25 | 宁波菲仕运动控制技术有限公司 | Stator slotting equipment |
| CN104858789A (en) * | 2015-05-15 | 2015-08-26 | 浙江华电器材检测研究所 | Portable mobile protection device for abrasive wheel cutting machine |
| CN107994737A (en) * | 2017-11-23 | 2018-05-04 | 湖南湘讯企业管理有限公司 | A kind of double through-flow air conditioner motor scraps field frame assembly winding retracting device |
| CN110394676A (en) * | 2019-08-06 | 2019-11-01 | 海盐汇联通用配件有限公司 | A kind of hex nut fluting uses automatic slotting device |
| CN111230521A (en) * | 2020-03-02 | 2020-06-05 | 刘丽 | Adjustable positioning table for aluminum alloy machining and use method |
-
2013
- 2013-09-03 CN CN201320545611.5U patent/CN203542296U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103465134A (en) * | 2013-09-03 | 2013-12-25 | 宁波菲仕运动控制技术有限公司 | Stator slotting equipment |
| CN103465134B (en) * | 2013-09-03 | 2016-09-14 | 宁波菲仕运动控制技术有限公司 | A kind of stator slotting equipment |
| CN104858789A (en) * | 2015-05-15 | 2015-08-26 | 浙江华电器材检测研究所 | Portable mobile protection device for abrasive wheel cutting machine |
| CN104858789B (en) * | 2015-05-15 | 2017-03-29 | 浙江华电器材检测研究所 | A kind of abrasive wheel cutting machine Portable movable preventer |
| CN107994737A (en) * | 2017-11-23 | 2018-05-04 | 湖南湘讯企业管理有限公司 | A kind of double through-flow air conditioner motor scraps field frame assembly winding retracting device |
| CN110394676A (en) * | 2019-08-06 | 2019-11-01 | 海盐汇联通用配件有限公司 | A kind of hex nut fluting uses automatic slotting device |
| CN111230521A (en) * | 2020-03-02 | 2020-06-05 | 刘丽 | Adjustable positioning table for aluminum alloy machining and use method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20160903 |