CN203540979U - Railway vehicle brake shoes stack adjuster cleaning machine - Google Patents
Railway vehicle brake shoes stack adjuster cleaning machine Download PDFInfo
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- CN203540979U CN203540979U CN201320666058.0U CN201320666058U CN203540979U CN 203540979 U CN203540979 U CN 203540979U CN 201320666058 U CN201320666058 U CN 201320666058U CN 203540979 U CN203540979 U CN 203540979U
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- cleaning
- purge chamber
- cleaning agent
- chain
- brake shoes
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Abstract
The utility model discloses a railway vehicle brake shoes stack adjuster cleaning machine. The railway vehicle brake shoes stack adjuster cleaning machine is characterized in that the railway vehicle brake shoes stack adjuster cleaning machine comprises a conveying device and a cleaning device; the conveying device comprises a feeding and conveying chain, a feeding and conveying chain air cylinder, a chain shaft rotating disc, a chain wheel motor and a cleaning material basket; the cleaning device is composed of a cleaning room lifting door, a lifting door air cylinder, a cleaning room, a drying device, a cleaning agent water pump, a cleaning agent water tank, a clean water pump, a clean water tank, a spraying pipeline and 100 nozzles arranged on the spraying pipeline; the drying device is composed of a drying draught fan and a ventilating fan. Due to the adoption of an industrial-grade PLC control system which is most popular in China currently, system expandability is strong, and sufficient storage space is reserved for future program updating. Due to the adoption of the ladder diagram language of the PLC control mode, future maintenance and program modifying are greatly facilitated; the railway vehicle brake shoes stack adjuster cleaning machine is an ideal device for cleaning railway wagon brake shoes stack adjusters.
Description
Technical field
The utility model relates to a kind of railway vehicle brake regulator cleaning machine, belongs to a kind of micro-processor controlled to cleaning equipment after railway freight-car ST1-600 type and the decomposition of ST2-250 type lock tune device.
Background technology
As everyone knows, will to it clean after adjusting device to decompose at lock when at present railway freight-car lock is adjusted device maintenance, also will check its consume and deformation, this just has certain requirement to the cleaning performance of the parts after decomposition.And poor, the greasy dirt of cleaning effect is left over and is morely unfavorable for observing and experiment when at present manual cleaning lock is adjusted device and intraware thereof, do not meet railway freight-car lock and adjust device assembling inspection standard.And traditional cleaning method is due to the backwardness of instrument, and the impact of the reason such as manual operation, also cannot be totally wipe oil thoroughly, this traditional cleaning method lags behind the objective requirement of rolling stock speed-raising now greatly.The cleaning method of this backwardness, not only labor strength is large, production efficiency is low, and the judgement that is easy to make a mistake, the potential safety hazard of the railway transportation causing is thus hardly imaginable, and domestic have part producer to develop cleaning machine, but be all because cleaning performance is poor, have dead angle, for the current railway technology of China, exist, the each side problem such as production efficiency is low, its result is also unsatisfactory.
Summary of the invention
In order to overcome above-mentioned deficiency, the utility model provides a kind of and has controlled by technical grade PLC, and touch panel monitor system state, demonstration data make whole cleaning process more directly perceived.The circulating type spray system of unique design makes cleaning workpiece exist without dead angle, the utility model is subdivided into four steps cleaning process: previous cleaning, dry up, clean, dry up, the workpiece after cleaning so had both guaranteed cleanly also without drying can direct-detection to install, greatly improve operating efficiency.
To achieve these goals, the utility model is by the following technical solutions:
Complete machine comprises conveyer (1), cleaning device (2), described conveyer (1) comprises material loading carrier chain (3), material loading carrier chain cylinder (4), chain rivet rotating disk (5), sprocket motors (6), clean charging basket (7) composition, described material loading carrier chain cylinder (4) is positioned at material loading carrier chain (3) rear side and drives material loading carrier chain (3) to advance, retreat, described cleaning charging basket (7) is placed on chain rivet rotating disk (5), by sprocket motors (6), drive the cleaning charging basket (7) on chain rivet rotating disk (5) and chain rivet rotating disk (5) to rotate, described cleaning device (2) is by purge chamber's overhead door (8), overhead door cylinder (9), purge chamber (10), drying unit (11), cleaning agent water pump (12), cleaning agent water tank (13), clear water water pump (14), clear water water tank (15), spray pipeline (16), shower nozzle (19) composition, outside, described purge chamber (10) is provided with purge chamber's overhead door (8), described overhead door cylinder (9) drives purge chamber's overhead door (8) lifting, described drying unit (11) is positioned at purge chamber (10) upside, and described drying unit (11) is by drying blower fan (17), ventilation fan (18) composition, described cleaning agent water pump (12), cleaning agent water tank (13), clear water water pump (14), clear water water tank (15), be positioned at purge chamber's (10) rear side and be connected with spray pipeline (16), described spray pipeline (16) is provided with 100 shower nozzles (19), and described cleaning agent water pump (12) is extracted shower nozzle (19) the hydro-peening testpieces on the cleaning agent process spray pipeline (16) in cleaning agent water tank (13) out.
The beneficial effects of the utility model: formed by conveyer, cleaning device.This equipment is reasonable in design, compact conformation, technique advanced person, easy and simple to handle, stable, automaticity is higher, is the ideal equipment of adjusting high-pressure wash processing before device maintenance for railway freight-car lock.Its main feature is as follows:
1.1 the machine have the functions such as high-pressure spraying, infinitely variable speeds, air drying system, Fault Identification, its scavenging period, dry up the time, chain rivet dial rotation speed all can be adjusted as required flexibly.
1.2 equipment show in real time by PLC Flexible Control, touch-screen, have that automatic decision is excessively stifled, a blocking, the fault such as overtime, and point out by audible and visible alarm lamp.When fault occurs, complete machine meeting autostop is to ensure safety.
1.3 have cleaned acousto-optic hint cleans complete.
1.4 are provided with mist exhausting port on equipment box, to reduce discharge of steam.
1.5 pipelines adopt stainless steel High speed chain and supporting charging basket to carry.In blanking raceway termination, establish dead gear, can realize workpiece keeping at pipeline blanking raceway.On pipeline, each station can be controlled separately, and each station arranges one group of start-stop button, to control the startup of pipeline and to stop.
1.6 main action actuating mechanisms all adopt stainless steel and aluminum alloy materials, effectively improve its decay resistance.
1.7 cabinets adopt stainless steel inner container patterns, elegant in appearance, anti-aging and corrosion resistance is strong.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Fig. 1: the front view of the utility model structure
Fig. 2: the top view of the utility model structure
Fig. 3: the left view of the utility model structure
In figure: 1 conveyer, 2 cleaning devices, 3 material loading carrier chains, 4 material loading carrier chain cylinders, 5 chain rivet rotating disks, 6 sprocket motors, 7 are cleaned charging basket, 8 purge chamber's overhead doors, 9 overhead door cylinders, 10 purge chambers, 11 drying units, 12 cleaning agent water pumps, 13 cleaning agent water tanks, 14 clear water water pumps, 15 clear water water tanks, 16 spray pipelines, 17 oven dry blower fans, 18 ventilation fans, 19 shower nozzles.
The specific embodiment
For making above-mentioned purpose of the present utility model, feature and a little can more becoming apparent, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Embodiment: below in conjunction with accompanying drawing 1, 2, 3, the operation principle of summary railway vehicle brake regulator cleaning machine, chain rivet rotating disk (5) top that (cylinder body after disassembling take lorry lock tune device is as example) is placed on material loading carrier chain (3) upside in conveyer (1) by testpieces to be washed is cleaned in charging basket (7), overhead door cylinder (9) drives purge chamber's overhead door (8) in outside, purge chamber (10) to rise, material loading carrier chain cylinder (4) drives the chain rivet rotating disk (5) of material loading carrier chain (3) and top thereof, cleaning charging basket (7) advances and is placed in purge chamber (10).
Overhead door cylinder (9) drives purge chamber's overhead door (8) in outside, purge chamber (10) to decline, sprocket motors (6) drives the cleaning charging basket (7) on chain rivet rotating disk (5) and chain rivet rotating disk (5) to rotate, and cleaning agent water pump (12) is extracted the testpieces that the cleaning agent in cleaning agent water tank (13) rotates through shower nozzle (19) hydro-peening on spray pipeline (16) out.
After cleaning agent cleans, start drying unit (11), by drying blower fan (17), the testpieces of the rotation in purge chamber (10) is dried and cleaning agent residual testpieces is blown out, ventilation fan (18) is discharged the fog of purge chamber (10) timely.
After oven dry, by clear water water pump (14), extract shower nozzle (19) the hydro-peening testpieces on the clear water process spray pipeline (16) in clear water water tank (15) out.After cleaning, start drying unit (11), by drying blower fan (17), the testpieces of the rotation in purge chamber (10) is dried, and clear water residual testpieces is blown out, ventilation fan (18) is discharged the fog of purge chamber (10) timely.
After cleaning, drying, sprocket motors (6) drives the cleaning charging basket (7) on chain rivet rotating disk (5) and chain rivet rotating disk (5) to stop operating, overhead door cylinder (9) drives purge chamber's overhead door (8) in outside, purge chamber (10) to rise, material loading carrier chain cylinder (4) drives the chain rivet rotating disk (5) of material loading carrier chain (3) and top thereof, clean charging basket (7) and exit purge chamber (10), whole cleaning process completes, lock after cleaning adjusts device to overhaul and to have tested, according to above step, carry out next workpiece cleaning.
Claims (1)
1. a railway vehicle brake regulator cleaning machine, is characterized in that complete machine comprises conveyer (1), cleaning device (2), described conveyer (1) comprises material loading carrier chain (3), material loading carrier chain cylinder (4), chain rivet rotating disk (5), sprocket motors (6), clean charging basket (7) composition, described material loading carrier chain cylinder (4) is positioned at material loading carrier chain (3) rear side and drives material loading carrier chain (3) to advance, retreat, described cleaning charging basket (7) is placed on chain rivet rotating disk (5), by sprocket motors (6), drive the cleaning charging basket (7) on chain rivet rotating disk (5) and chain rivet rotating disk (5) to rotate, described cleaning device (2) is by purge chamber's overhead door (8), overhead door cylinder (9), purge chamber (10), drying unit (11), cleaning agent water pump (12), cleaning agent water tank (13), clear water water pump (14), clear water water tank (15), spray pipeline (16), shower nozzle (19) composition, outside, described purge chamber (10) is provided with purge chamber's overhead door (8), described overhead door cylinder (9) drives purge chamber's overhead door (8) lifting, described drying unit (11) is positioned at purge chamber (10) upside, and described drying unit (11) is by drying blower fan (17), ventilation fan (18) composition, described cleaning agent water pump (12), cleaning agent water tank (13), clear water water pump (14), clear water water tank (15), be positioned at purge chamber's (10) rear side and be connected with spray pipeline (16), described spray pipeline (16) is provided with 100 shower nozzles (19), and described cleaning agent water pump (12) is extracted shower nozzle (19) the hydro-peening testpieces on the cleaning agent process spray pipeline (16) in cleaning agent water tank (13) out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320666058.0U CN203540979U (en) | 2013-10-19 | 2013-10-19 | Railway vehicle brake shoes stack adjuster cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320666058.0U CN203540979U (en) | 2013-10-19 | 2013-10-19 | Railway vehicle brake shoes stack adjuster cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203540979U true CN203540979U (en) | 2014-04-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320666058.0U Expired - Fee Related CN203540979U (en) | 2013-10-19 | 2013-10-19 | Railway vehicle brake shoes stack adjuster cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203540979U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106583316A (en) * | 2017-01-18 | 2017-04-26 | 苏州市旗腾环保科技有限公司 | Single-station multi-functional cleaning machine |
| CN108067467A (en) * | 2016-11-07 | 2018-05-25 | 齐齐哈尔四达铁路设备有限责任公司 | Rail vehicle axle brought forward keeps off rear cover cleaning equipment |
| CN110238106A (en) * | 2019-07-12 | 2019-09-17 | 泰州海陵液压机械股份有限公司 | Milling train cleaning machine |
-
2013
- 2013-10-19 CN CN201320666058.0U patent/CN203540979U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067467A (en) * | 2016-11-07 | 2018-05-25 | 齐齐哈尔四达铁路设备有限责任公司 | Rail vehicle axle brought forward keeps off rear cover cleaning equipment |
| CN106583316A (en) * | 2017-01-18 | 2017-04-26 | 苏州市旗腾环保科技有限公司 | Single-station multi-functional cleaning machine |
| CN110238106A (en) * | 2019-07-12 | 2019-09-17 | 泰州海陵液压机械股份有限公司 | Milling train cleaning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20201019 |