CN203540356U - Automatic standard casting paint production device - Google Patents
Automatic standard casting paint production device Download PDFInfo
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- CN203540356U CN203540356U CN201320523448.2U CN201320523448U CN203540356U CN 203540356 U CN203540356 U CN 203540356U CN 201320523448 U CN201320523448 U CN 201320523448U CN 203540356 U CN203540356 U CN 203540356U
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- stirred tank
- pipeline
- storage tanks
- storage tank
- tank
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Abstract
The utility model discloses an automatic standard casting paint production device. The automatic standard casting paint production device comprises a plurality of liquid storage tanks, a plurality of powder storage tanks and a plurality of colloid slurry storage tanks, wherein a stirring kettle is provided with a kettle body weighing module, the liquid storage tanks, the powder storage tanks and the colloid slurry storage tanks are respectively communicated with the stirring kettle through a pipeline, the bottom of the stirring kettle is communicated with a filling device through a pipeline, the stirring kettle, a discharging valve device, a vacuum feeding device, an extruding device and a discharging valve are connected with a PLC (programmable logic controller) through signal wires and controlled to run by the PLC. By adopting the casting paint production device, by studying the automatic program control of a large-sized high-speed cutting stirring kettle, the effective automatic casting paint production device is formed, so that the production of the casting paint is standardized, the automatic control for the feeding weight, the feeding sequence and the mixing process is realized, and the manual interference is basically avoided.
Description
Technical field
The utility model relates to a kind of coating production device, relates in particular to a kind of cast paint process units.
Background technology
In prior art, general large automatic high speed shear dispersion machine is all applicable to engineering coating or the civilian coating that product density is less, and generally the density of these coating is at 1～1.5g/cm
3left and right.The composition of coating is also relatively simple, only has liquid and pressed powder bi-material.
For cast paint, due to its high solids content (aggregate content is greater than 70%), high density, and because material category in cast paint is numerous and the performance of various materials is different, so at present most of when producing, adopt hand stock mode, so be difficult to realize large-scale production during actual production.
Utility model content
Technical problem to be solved in the utility model is that a kind of standardization automation cast paint process units will be provided, by the research to the control of large high-speed shear agitation still automated procedures, form effective cast paint automated production equipment, make cast paint production standard.
For solving the problems of the technologies described above, the technical solution of the utility model is as follows:
A kind of standardization automation cast paint process units, comprise some raw material storage tanks and some stirred tanks and filling apparatus, described raw material storage tank comprises some liquid material storage tanks, some powder storage tanks and some gum size storage tanks, described stirred tank is the stirred tank with kettle Weighing module, and described kettle Weighing module is connected with PLC by holding wire;
Described liquid material storage tank, powder storage tank and gum size storage tank is communicated with by pipeline and described stirred tank respectively, at described liquid material storage tank, to the pipeline of stirred tank, is provided with dispensing valve device; At described powder storage tank, to the pipeline of stirred tank, be provided with vacuum charging device, described vacuum charging device comprises vavuum pump and vacuum feeder; On described gum size storage tank, be provided with extrusion device, gum size is rendered in stirred tank by extrusion device; Described stirred tank bottom is communicated with by pipeline and described filling apparatus, on the pipeline of described stirred tank bottom, is provided with outlet valve;
Described stirred tank, dispensing valve device, vacuum charging device, extrusion device and outlet valve are connected with described PLC, by described PLC, are controlled its operation by holding wire.
Described coating production device is preferably also provided with dust arrester, and the dust sucting pipeline of described dust arrester communicates with described powder storage tank and stirred tank respectively.
Described coating production device is preferably also provided with water washing device, the pipe blow-through of described water washing device is communicated with described stirred tank, and described water washing device is connected with described PLC, by described PLC, is controlled its operation, completed the periodic cleaning to stirred tank inside by holding wire.
Standardization automation cast paint process units of the present utility model has used the stirred tank with kettle Weighing module, kettle Weighing module is Programmable Logic Controller Programmable logic Controller with PLC() be connected, and by PLC, controlled the operation of the feeding device of liquid material, powder, gum size, thereby by PLC, complete quantitatively adding and stirring of standardization automation control coating component, form effective cast paint automated production equipment.Greatly promoted the production capacity of cast paint, bicycle production weight reaches 5 tons, well beyond the artificial production scale of prior art.
The mode that the mode that adds of powder body material has adopted the sealed negative-pressure of vacuum charging device to carry, has thoroughly solved the flour dust overflow pollution on the environment in powder adition process.
The control of various material additions has adopted the direct pipeline of head tank and stirred tank to be connected, and the mode of stirred tank Weighing module real time measure, has avoided material in course of conveying, to contact the metering uncertainty of bringing with pumped (conveying) medium.
Complete to coating production device energy standardization automation of the present utility model the quantitative mix and blend of liquid material, powder and gum size, expanded production scale and the raw material form of coating in prior art.For cast paint, due to its high solids content (aggregate content is greater than 70%), high density, is difficult to realize large-scale production during actual production, general equipment is all below 3 tons in the market, and equipment capacity of the present utility model is 5 tons of cast paints of bicycle.
Because material category in cast paint is numerous, and the performance of various materials is different, so major part adopts hand stock mode at present when producing, and in the utility model due to the feeding device of each liquid material, powder and gum size storage tank be connected with PLC respectively, by PLC control its quantitatively, operation operation in order, thereby the component materials of having realized coating is realized automatic access control completely, realized the automation control of charge weight, charging sequence and mixing technique, substantially without manual intervention.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of Fig. 1 standardization automation of the present utility model cast paint process units.
In figure:
1, liquid material storage tank 2, powder storage tank 3, gum size storage tank
4, with stirred tank 11, the dispensing valve device of kettle Weighing module
21, vacuum charging device 211, vavuum pump 212, vacuum feeder
31, extrusion device 41, kettle Weighing module 42, outlet valve
5, PLC 6, filling apparatus 7, dust arrester
8, cleaning device
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described.
Fig. 1 shows a kind of standardization automation cast paint process units, comprise some raw material storage tanks and some stirred tanks 4 and filling apparatus 6, described raw material storage tank comprises some liquid material storage tanks 1, some powder storage tanks 2 and some gum size storage tanks 3, described stirred tank is the stirred tank 4 with kettle Weighing module 41, and described kettle Weighing module 41 is connected with PLC5 by holding wire;
Described liquid material storage tank 1, powder storage tank 2 and gum size storage tank 3 is communicated with by pipeline and described stirred tank 4 respectively, at described liquid material storage tank 1, to the pipeline of stirred tank 4, is provided with dispensing valve device 11; At described powder storage tank 2, to the pipeline of stirred tank 4, be provided with vacuum charging device 21, described vacuum charging device comprises vavuum pump 211 and vacuum feeder 212; On described gum size storage tank 3, be provided with extrusion device 31, gum size is rendered in stirred tank 4 by extrusion device 31; Described stirred tank 4 bottoms are communicated with by pipeline and described filling apparatus 6, on the pipeline of described stirring 4 still bottoms, are provided with outlet valve 42;
Described stirred tank 4, dispensing valve device 11, vacuum charging device 21, extrusion device 31 and outlet valve 42 are connected with described PLC5, by described PLC5, are controlled its operation by holding wire.
Described coating production device is provided with dust arrester 7, and the dust sucting pipeline of described dust arrester 7 communicates with described powder storage tank 2 and stirred tank 4 respectively.(certainly, because the difference of environment and raw material is different with requirement, dust arrester 7 also can be set in described coating production device, when needs periodic cleaning, can process with other cleaner.）
Described coating production device is also provided with cleaning device 8, the pipe blow-through of described cleaning device 8 is communicated with described stirred tank 4, and described cleaning device 8 is connected with described PLC5, by described PLC5, is controlled its operation, completed the periodic cleaning to stirred tank 4 inside by holding wire.(certainly, due to the difference of environment and cost requirement, cleaning device 8 also can be set in described coating production device, and when needs periodic cleaning with other cleaning equipment or manually process.）
The quantity of above-mentioned liquid material storage tank 1, powder storage tank 2, gum size storage tank 3 and the stirred tank with kettle Weighing module 41 can be selected according to conventional component quantity and production scale size, and it can be also multiple can being 1.
The above; it is only the specific embodiment of the present utility model; but protection domain of the present utility model is not limited to this; any be familiar with those skilled in the art the utility model disclose technical scope in; can expect easily changing or replacing, within all should being encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should described be as the criterion with the protection domain of claim.
Claims (3)
1. a standardization automation cast paint process units, comprise some raw material storage tanks and some stirred tanks and filling apparatus, it is characterized in that: described raw material storage tank comprises some liquid material storage tanks, some powder storage tanks and some gum size storage tanks, described stirred tank is the stirred tank with kettle Weighing module, and described kettle Weighing module is connected with PLC by holding wire;
Described liquid material storage tank, powder storage tank and gum size storage tank is communicated with by pipeline and described stirred tank respectively, at described liquid material storage tank, to the pipeline of stirred tank, is provided with dispensing valve device; At described powder storage tank, to the pipeline of stirred tank, be provided with vacuum charging device, described vacuum charging device comprises vavuum pump and vacuum feeder; On described gum size storage tank, be provided with extrusion device, gum size is rendered in stirred tank by extrusion device; Described stirred tank bottom is communicated with by pipeline and described filling apparatus, on the pipeline of described stirred tank bottom, is provided with outlet valve;
Described stirred tank, dispensing valve device, vacuum charging device, extrusion device and outlet valve are connected with described PLC, by described PLC, are controlled its operation by holding wire.
2. coating production device according to claim 1, is characterized in that: described coating production device is also provided with dust arrester, and the dust sucting pipeline of described dust arrester communicates with described powder storage tank and stirred tank respectively.
3. coating production device according to claim 1 and 2, it is characterized in that: described coating production device is also provided with cleaning device, the pipe blow-through of described cleaning device is communicated with described stirred tank, and described cleaning device is connected with described PLC, by described PLC, is controlled its operation, completed the periodic cleaning to stirred tank inside by holding wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320523448.2U CN203540356U (en) | 2013-08-26 | 2013-08-26 | Automatic standard casting paint production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320523448.2U CN203540356U (en) | 2013-08-26 | 2013-08-26 | Automatic standard casting paint production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203540356U true CN203540356U (en) | 2014-04-16 |
Family
ID=50458526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320523448.2U Withdrawn - After Issue CN203540356U (en) | 2013-08-26 | 2013-08-26 | Automatic standard casting paint production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203540356U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103394298A (en) * | 2013-08-26 | 2013-11-20 | 上海市机械制造工艺研究所有限公司 | Standard and automatic casting coating production device |
-
2013
- 2013-08-26 CN CN201320523448.2U patent/CN203540356U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103394298A (en) * | 2013-08-26 | 2013-11-20 | 上海市机械制造工艺研究所有限公司 | Standard and automatic casting coating production device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140416 Effective date of abandoning: 20170905 |