CN203530346U - Cooling-tower-free high temperature slag water-quenching condensing system - Google Patents
Cooling-tower-free high temperature slag water-quenching condensing system Download PDFInfo
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- CN203530346U CN203530346U CN201320681254.5U CN201320681254U CN203530346U CN 203530346 U CN203530346 U CN 203530346U CN 201320681254 U CN201320681254 U CN 201320681254U CN 203530346 U CN203530346 U CN 203530346U
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Abstract
The utility model discloses a-cooling-tower-free high temperature slag water-quenching condensing system which mainly comprises a condensing unit comprising a condensing tower (5) and a condensing nozzle (6), a condensed water collecting tank (4), a water tank (10) and the like. The operation process comprises the following steps: conducting granulation on high temperature slag to produce a slag water mixture (1), enabling water vapor (3) to enter the condensing tower (5) when the slag water mixture passes through a granulation tank (2), spraying and condensing the water vapor by using the condensing nozzle (6), enabling the condensed water vapor to automatically flow to the independent water tank (10) through the condensed water collecting tank (4), then using a condensing water supply pump (8) to convey the condensed water in the water tank (10) to the condensing nozzle (6), and spraying and condensing the water vapor entering the condensing tower (5). Through the utilization of the design of the cooling-tower-free high temperature slag water-quenching condensing system, the water vapor is condensed and recovered and the condensed water is recycled without the help of forced air cooling, an excellent condensing effect is achieved, and the problem that the condensed water contains the slag is not caused.
Description
Technical field
The utility model discloses a kind of blast-furnace slag water quenching technology, particularly a kind of without cooling tower high temperature furnace slag shrend condenser system, belong to technical field of metallurgy industry.
Background technology
At present, blast-furnace slag water quenching technology is mainly comprised of red-slag channel, granulation case, shot tank (pond), dewatering drum, recycling of condensed steam system (condensing tower), water pump, cooling tower, granulation condensation cycle water pipe etc.Blast furnace slag, from flowing to granulation case front end, is sprayed water coolant rapid cooling water by granulation case and quenches into grain slag, forms slag-water slurry.Slag-water slurry is separated with water by grain slag by separating device for water with dregs, and grain slag is transported to stockyard, and water recycles after cooling.Separating device for water with dregs adopts the outer industrial water purification of system to carry out back flushing conventionally.
And for producing a large amount of water vapors in blast-furnace slag shrend process; inputted in the condensing tower on shot tank top; centralized collection after cool water shower condensation; through condensate return pump, pump into cooling tower and carry out coolingly, then by condensation working shaft, cooled water is sent into condensing tower and recycle.Most of situation is after condensation water collection, to mix with granulation water, to enter same pond, by granulation pump, condensation working shaft, cooled water is sent into granulation case respectively again after cooling and condensing tower recycles.
For example, then there is many defects in aforementioned technique:
In one, water of condensation, contain equally some thin slags, unfavorable to system operation, serious wear, nozzle and pipeline easily stop up, and are difficult to recover;
Two, condensation water supply and condensate return two-stage power, and condensation service discharge is unadjustable, and system energy consumption is higher;
Three, water system cooling power is inadequate, and in cycle operation process, water temperature rising trend is obvious, and what have even reaches more than 90 ℃, and condensation effect is poor in this case.
Utility model content
Main purpose of the present utility model is for the deficiencies in the prior art, provide a kind of without cooling tower high temperature furnace slag shrend condensation process and system, it can realize the recycle of water of condensation, reaches good condensation effect, and prevents the problems such as water of condensation slag inclusion.
For realizing above-mentioned utility model object, the utility model has adopted following technical scheme:
Without a cooling tower high temperature furnace slag shrend condenser system, comprising:
The main condensing unit being formed by condensing tower and condensation nozzle, in order to the water vapor producing in condensation process high temperature furnace slag granulating,
Hot well, in order to collect the water of condensation being formed by described water vapor condensation, and,
The independent pond arranging, the virtual height in described pond, lower than hot well, makes the water of condensation in hot well can certainly flow into pond,
And described pond is also communicated with condensation nozzle through condensation working shaft.
As one of preferred embodiment, described pond needs certain capacity, limit one working cycle water system cycle index so that condensation supply water temperature is no more than 70 ℃.
Further, described hot well is located at described condensation nozzle below.
Further, described basin bottom is communicated with condensation working shaft by pipeline valve group.
Further, this without in cooling tower high temperature furnace slag shrend condenser system without forced draught cooling arrangement is set, water of condensation is cooling can be realized in system no-load run.
Further, in described condenser system, without forced draught cooling arrangement is set, water of condensation is cooling to be realized in cooling water system no-load run.
A kind of without cooling tower high temperature furnace slag shrend condensation process; comprise: make the water vapor producing in high temperature furnace slag granulating enter condensing tower; and with the condensation of condensation nozzle spray; and certainly flow into by hot well the pond that Independent is put; then with condensation working shaft, the water of condensation in pond is inputted to condensation nozzle, to entering the water vapor of condensing tower, spray condensation.
As one of comparatively preferred embodiment, by controlling the capacity in described pond, limit one working cycle water system cycle index so that water temperature is no more than 70 ℃.
Further, described condensation nozzle is installed on condensing tower top.
Further, in this technique, enter the water vapor of condensing tower after spray condensation, first drop onto in hot well, then from flowing into the pond that Independent is put.
Further, described pond is communicated with condensation working shaft by pipeline valve group.
Further, control that in described pond, more than 80% water is at condensate system internal recycle, the water below 20% enters granulation water system.
Wherein, the aquifer yield of condensation nozzle can change and regulate with quantity of steam or water temperature.
For principle of the present utility model, be further explained below:
1, independently pond is set, and make pond virtual height lower than hot well, can make condensate return gravity flow enter pond, and by condensation working shaft, water be sent into condensing tower nozzle again, make water of condensation form circular flow, and overcome the problems such as water of condensation slag inclusion;
2, pond described above need to reach certain capacity, controls a heat operation condensate water circulatory number of times, prevents water temperature accumulation rising too much.The cooling of water of condensation is to utilize ironmaking production intermittence feature, and while stopping slagging tap, condensate water circulatory system, in no-load run, makes water temperature drop to normal temperature.
Summarize it, compared with prior art, the utility model at least tool has the following advantages:
(1) in this high temperature furnace slag shrend condenser system
,condensate unit independently arranges, and is not with slag in water, and the wearing and tearing of associated component in this system are reduced greatly, and system job rate improves, and maintenance reduces;
(2) in this high temperature furnace slag shrend condenser system
,cancel condensate return pump, reduced power consumption, simplified system;
(3) in this high temperature furnace slag shrend condensation process
,cancelled forced draft cooling, rely on single-stage power to realize systemic circulation operation, and the nozzle water yield has been adjustable, reduces power consumption;
(4) in this high temperature furnace slag shrend condensation process
,the highest water temperature of system is no more than 70 ℃, and discharge of steam is controlled, is conducive to environmental protection.
(5) in this high temperature furnace slag shrend condensation process
,in system operational process, water of condensation will increase gradually.Owing to not being with slag in water of condensation, can extract water of condensation as separating device for water with dregs backwashing water, enter granulation water system, so both saved new water consumption, can play again the effect of the equilibrium system water yield.
Accompanying drawing explanation
Fig. 1 is a kind of without cooling tower high temperature furnace slag shrend condensation process schema, wherein: 1-slag-water slurry in the utility model one preferred embodiment; 2-shot tank; 3-water vapor; 4-receiving tank; 5-condensing tower; 6-condensation nozzle; 7-pipeline valve group; 8-condensation working shaft; 9-pipeline valve group; 10-pond.
Embodiment
Below in conjunction with accompanying drawing and a preferred embodiment, the technical solution of the utility model is further described.
Related a kind of without cooling tower high temperature furnace slag shrend condenser system in the utility model one preferred embodiment, comprising:
The main condensing unit being formed by condensing tower and condensation nozzle, in order to the water vapor producing in condensation process high temperature furnace slag granulating,
Hot well, in order to collect the water of condensation being formed by described water vapor condensation, and,
The independent pond arranging, the virtual height in described pond, lower than hot well, makes the water of condensation in hot well can certainly flow into pond, is not with slag in water,
And described pond is also communicated with condensation nozzle through condensation working shaft.
Consult Fig. 1; as one of application scheme more specifically, this can mainly consist of slag-water slurry 1, shot tank 2, receiving tank 4, condensing tower 5, condensation nozzle 6, condensation working shaft 8, pond 10 and some pipeline valve groups without cooling tower high temperature furnace slag shrend condenser system.
Further; this comprises without the corresponding workflow of cooling tower high temperature furnace slag shrend condenser system: when the red pulp water that blast furnace produces is quenched the slag-water slurry 1 process shot tank 2 producing; water vapor 3 enters condensing tower 5; and with the 6 spray condensations of condensation nozzle; and certainly flowing into the pond 10 that Independent is put by hot well 4,10 bottoms, pond are connected with condensation working shaft 8 by pipeline valve group 9, and water of condensation is delivered to condensation nozzle 6; water vapor is carried out to condensation, water system circular flow.
Wherein, pond 10 need to reach certain capacity, to limit a heat operation condensate water circulatory number of times, thereby prevents water temperature accumulation rising too much.After tap cinder finishes, the empty load cycle operation of condensate system, water temperature can drop to normal temperature.
It is to be noted; above-described embodiment is only explanation technical conceive of the present utility model and feature; its object is to allow person skilled in the art can understand content of the present utility model and implement according to this; can not limit protection domain of the present utility model with this; all equivalences of doing according to the utility model spirit change or revise, within all should being encompassed in protection domain of the present utility model.
Claims (5)
1. without a cooling tower high temperature furnace slag shrend condenser system, comprising:
The condensing unit mainly being formed by condensing tower (5) and condensation nozzle (6), in order to the water vapor (3) producing in condensation process high temperature furnace slag granulating,
Hot well (4), in order to collect the water of condensation being formed by described water vapor (3) condensation;
It is characterized in that, it also comprises:
The independent pond (10) arranging, the virtual height of described pond (10), lower than hot well (4), makes the water of condensation in hot well (4) can certainly flow into pond (10),
And described pond (10) are also communicated with condensation nozzle (6) through condensation working shaft (8).
2. according to claim 1ly without cooling tower high temperature furnace slag shrend condenser system, it is characterized in that, described pond needs certain capacity, limit one working cycle water system cycle index so that condensation supply water temperature is no more than 70 ℃.
3. according to claim 1ly without cooling tower high temperature furnace slag shrend condenser system, it is characterized in that, described condensation nozzle (6) is installed on condensing tower (5) top.
4. according to claim 1ly without cooling tower high temperature furnace slag shrend condenser system, it is characterized in that, described hot well (4) is located at described condensation nozzle (6) below.
5. according to claim 1ly without cooling tower high temperature furnace slag shrend condenser system, it is characterized in that, described pond (10) are communicated with condensation working shaft (8) by pipeline valve group (9).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103555870A (en) * | 2013-10-30 | 2014-02-05 | 江苏沙钢集团有限公司 | High-temperature slag water-quenching condensation technology and high-temperature slag water-quenching condensation system free of cooling tower |
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2013
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103555870A (en) * | 2013-10-30 | 2014-02-05 | 江苏沙钢集团有限公司 | High-temperature slag water-quenching condensation technology and high-temperature slag water-quenching condensation system free of cooling tower |
CN103555870B (en) * | 2013-10-30 | 2015-07-01 | 江苏沙钢集团有限公司 | High-temperature slag water-quenching condensation technology and high-temperature slag water-quenching condensation system free of cooling tower |
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Granted publication date: 20140409 Effective date of abandoning: 20150701 |
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