CN203530187U - Glycosidation reactor for continuously synthesizing alkyl glycoside by one-step method - Google Patents
Glycosidation reactor for continuously synthesizing alkyl glycoside by one-step method Download PDFInfo
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- CN203530187U CN203530187U CN201320519895.0U CN201320519895U CN203530187U CN 203530187 U CN203530187 U CN 203530187U CN 201320519895 U CN201320519895 U CN 201320519895U CN 203530187 U CN203530187 U CN 203530187U
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- 238000005858 glycosidation reaction Methods 0.000 title claims abstract description 106
- 229930182470 glycoside Natural products 0.000 title claims abstract description 29
- -1 alkyl glycoside Chemical class 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000002194 synthesizing effect Effects 0.000 title abstract description 6
- 238000006243 chemical reaction Methods 0.000 claims abstract description 156
- 239000000463 material Substances 0.000 claims abstract description 92
- 239000002994 raw material Substances 0.000 claims abstract description 38
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 7
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 45
- 238000005192 partition Methods 0.000 claims description 37
- 238000010438 heat treatment Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 12
- 239000011344 liquid material Substances 0.000 claims description 10
- 238000005070 sampling Methods 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000008859 change Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 12
- 239000008103 glucose Substances 0.000 description 12
- 239000007788 liquid Substances 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 7
- 238000010924 continuous production Methods 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 238000004817 gas chromatography Methods 0.000 description 4
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 3
- 239000012295 chemical reaction liquid Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 150000001241 acetals Chemical group 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 150000002338 glycosides Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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Abstract
The utility model relates to a glycosidation reactor for continuously synthesizing alkyl glycoside by a one-step method. The reactor comprises N grades of independent reaction units which are sequentially connected, the mixed raw material inlet and the product material outlet of the glycosidation reactor are respectively connected with the material inlet of the first grade of independent reaction unit and the material outlet of the last grade of independent reaction unit, when in continuous synthesis of the alkyl glycoside by the one-step method, the reacted material of the N-1 grade of independent reaction unit is taken as the raw material of the N grade of independent reaction unit, and the feed rate of the mixed raw material inlet of the glycosidation reactor is determined by the content of residue sugar in the reacted material of the last grade of independent reaction unit, and the discharge rate of the product material outlet of the glycosidation reactor is passively changed along with the change of the feed rate of the mixed raw material inlet of the glycosidation reactor. The reactor can realize continuous synthesis of alkyl glycoside through the one-step method, can guarantee the product to be homogeneous and has stable quality, and is beneficial for post treatment.
Description
Technical Field
The utility model belongs to alkyl glycoside preparation field, concretely relates to device of synthetic alkyl glycoside of one-step process, especially an adopt glycosidation reactor of continuous synthetic alkyl glycoside of one-step process.
Background
Alkyl glycoside (APG), a novel nonionic surfactant that appeared in the 90 s of the 20 th century, is formed by dehydrating fatty alcohols and sugar compounds (mostly glucose) which are natural renewable resources, under an acidic catalyst. The composite has many characteristics of a nonionic surfactant and an anionic surfactant, can be well compounded with any surfactant, and has the characteristics of high efficiency, no toxicity, no stimulation to skin, complete biodegradation, obvious synergistic effect and the like. Therefore, the utility model is widely applied to various fields of life.
Currently, there are two main methods for the industrial production of alkyl glycosides:
the other is that glucose reacts with low carbon alcohol, then the reaction is carried out with high carbon alcohol for acetal exchange reaction to obtain high carbon glycoside, and finally alkyl glycoside aqueous solution is prepared by the processes of distillation, bleaching and the like. For example, U.S. patent (US 5374716), chinese patent (CN 92102625.0, CN95116215.2, CN95116217.9, CN 92102625.0) all adopt this method. Although the production process is easy to control, the obtained APG product has poor quality, dark color, high residual alcohol content, and most of the product is mixed glycoside, which is not beneficial to the preparation of derivatives in subsequent working sections and influences the product quality.
The other is that glucose directly reacts with higher alcohol, and then the alkyl glycoside is obtained after neutralization, distillation and bleaching. In the production process of the method, because the solubility of the glucose in the high-carbon alcohol is very low and basically forms a solid-liquid two phase, the reaction rate is low, and the sugar is easy to agglomerate, so that the reaction is not complete. The US patent (US 5576425) describes that glucose and higher alcohols are made into a suspension and added to the reaction in several portions to alleviate clumping of glucose and allow it to react well. Chinese patent (200510096464.8) describes micronization of anhydrous or aqueous glucose followed by reaction with higher alcohols. Chinese patent (200410064505.0) enhances the thorough mixing and mass transfer of two materials by means of external circulation of the materials. Although the reaction rate is greatly improved, the synthesis process is carried out in a reaction kettle, batch operation is carried out, the quality of the synthesized product is unstable, and the polymerization degree, the color and the residual sugar content are greatly different from batch to batch, so that the subsequent working section is difficult to process, and the stable product quality is difficult to ensure.
Disclosure of Invention
In order to overcome the above-mentioned defect of prior art, the utility model aims to provide an adopt glycosidation reactor of continuous synthetic alkyl glycoside of one-step process can realize adopting the continuous clear of one-step process production alkyl glycoside to can guarantee that product quality's is stable, even, be favorable to going on of subsequent processing.
The utility model discloses a main technical scheme be:
a glycosidation reactor for continuously synthesizing alkyl glycoside by adopting a one-step method mainly comprises:
the N independent reaction units are sequentially connected (a material inlet of the Nth independent reaction unit is connected with a material outlet of the N-1 st independent reaction unit), a mixed raw material inlet of the glycosidation reactor is connected with a material inlet of the first independent reaction unit, a product material outlet of the glycosidation reactor is connected with a material outlet of the last independent reaction unit, and N is more than or equal to 2.
When the alkyl glycoside is continuously synthesized by adopting a one-step method, the Nth-stage independent reaction unit takes a reacted material from the Nth-1-stage independent reaction unit as a raw material, the content of the alkyl glycoside in the reacted material output by the Nth-stage independent reaction unit is higher than that of the alkyl glycoside in the reacted material output by the Nth-1-stage independent reaction unit, meanwhile, the feeding rate of a mixed raw material inlet of the glycosidation reactor is determined by the content of residual sugar in the reacted material in the last-stage independent reaction unit, and the discharging rate of a product material outlet of the glycosidation reactor is correspondingly and passively changed along with the change of the feeding rate of the mixed raw material inlet of the glycosidation reactor.
Wherein N is less than or equal to 50. Preferably, 3. ltoreq. N.ltoreq.10.
Preferably, N.gtoreq.4.
Preferably, N.gtoreq.5.
At least one independent reaction unit is provided with a partition plate for separating the independent reaction unit from the adjacent independent reaction unit, and an overflow channel which extends from the top to the bottom of the partition plate and is used for liquid material to flow is arranged between the adjacent independent reaction units.
The glycosidation reactor can comprise more than one cylindrical glycosidation reactor body with a vacuum cavity arranged inside.
When one cylindrical reactor body is arranged, the arrangement mode of the N-stage independent reaction units in the cylindrical reactor body is as follows:
the device is formed by directly separating N-1 partition plates in a vacuum cavity of a cylindrical glycosidation reactor body, and overflow channels for liquid material to flow are arranged between adjacent independent reaction units and extend from the top to the bottom of the partition plates; or,
in the mode (2), a plurality of independent reaction units are sequentially connected to form a reaction assembly, overflow channels which extend from the top to the bottom of the partition plate and are used for liquid material circulation are arranged between adjacent independent reaction units in the reaction assembly, and m groups of reaction assemblies which comprise the same number or different numbers of independent reaction units are connected in series to form the N-stage independent reaction units and are assembled in a vacuum cavity of the cylindrical reactor body.
When a plurality of the tubular reactor bodies are provided, at least one of the N-stage independent reaction units is provided in one of the tubular reactor bodies, and when a plurality of the independent reaction units are provided in one of the tubular reactor bodies, the arrangement is performed in the above-described manner (1) or manner (2).
Wherein, the arrangement mode of the overflow channel can be as follows:
an overflow baffle is arranged at the downstream position of the dividing partition plate, the height of the overflow baffle is slightly higher than that of the dividing partition plate, and a channel surrounded by the dividing partition plate, the overflow baffle and the inner wall of the cylindrical glycosidation reactor body forms an overflow channel; or,
the overflow channel comprises a pipeline for liquid material to flow through, an inlet of the pipeline is arranged at the top of the partition plate, the pipeline extends towards the bottom of the partition plate, and the position of the outlet of the pipeline is lower than that of the inlet of the pipeline.
Stirring paddles can be arranged in the N-stage independent reaction units, and the stirring paddles are paddle type, belt type or frame type, and are preferably spiral belt type.
Wherein, the setting mode of stirring rake does:
in the mode (1), the stirring paddles in the N-stage independent reaction units are all arranged on the same stirring shaft, the stirring shaft penetrates through the partition plates at each stage, the two ends of the stirring shaft extend out of the cylindrical glycosidation reactor body, and the two ends of the stirring shaft are hermetically connected with the cylindrical glycosidation reactor body. Wherein, two ends of the stirring shaft can be hermetically connected with the cylindrical glycosidation reactor body through a liquid sealing device.
In the above mode (2), the stirring paddles in each independent reaction unit in the reaction assembly are all arranged on the same stirring shaft. The stirring paddles in each independent reaction unit in the m groups of reaction components can be arranged on the same stirring shaft.
The cylindrical glycosidation reactor body can be provided with a jacket, a heating medium passage is arranged in the jacket, a high-temperature heating medium inlet and a low-temperature heating medium outlet are arranged at two ends of the heating medium passage, and materials in the cylindrical glycosidation reactor body are heated by using a heating medium and are maintained at a proper temperature. For example, the temperature may range from 20 ℃ to 150 ℃, preferably from 60 ℃ to 120 ℃.
Wherein, a part of the vacuum cavity of the cylindrical glycosidation reactor body can be a gas space, and the gas space is provided with a vacuum pumping port.
The cross section of the cylindrical glycosidation reactor body can be any one of circular, rectangular, oval, pear-shaped, square on the lower circle and partially oval with the upper part and the lower part, and the middle part is rectangular.
Wherein, the cylindrical glycosidation reactor body can be also provided with a sampling port according to the requirement.
Preferably, the sampling port is provided with a detector for automatically detecting the residual sugar content in the sample, the detector is connected with a controller, the mixed raw material inlet is provided with a raw material flow control device, the raw material flow control device is also connected with the controller, and the controller controls the raw material flow control device to work according to the residual sugar content concentration detected by the residual sugar content detector so as to control the speed of the mixed raw material entering the cylindrical reactor body.
Wherein, the cylindrical glycosidation reactor body can be provided with any one or more of a temperature measuring port, a sight glass, a vacuum pumping port and a manhole as required.
Wherein, a supporting device for supporting the cylindrical glycosidation reactor body can be arranged below the cylindrical glycosidation reactor body.
In any of the glycosidation reactors, preferably, the partition plates are vertically arranged in the cylindrical glycosidation reactor body, and the overflow heights of the tops of the partition plates are on the same horizontal plane.
The cylindrical glycosidation reactor body can be a horizontal reaction tank.
Preferably, the mixed raw material inlet and the product material outlet are arranged at the same height and slightly lower than the horizontal plane, an overflow baffle is also arranged on the inner side of the mixed raw material inlet, a buffer overflow port is arranged on the inner side of the product material outlet, and the overflow height of the buffer overflow port is the same as the overflow height of the overflow channel.
The utility model has the advantages that:
because the reactor is divided into N independent reaction units and connected according to the N independent reaction units, the glycosidation reaction can be carried out in multiple stages, the residual sugar content in the next independent reaction unit is lower than that in the previous independent reaction unit, namely the reaction is carried out gradually, no back mixing occurs, the defects of long reaction time and uneven reaction caused by back mixing are avoided, the glycosidation reaction process in the reactor is easy to control, the discharge of the reacted product is convenient to control, the defect of uneven discharge is avoided, in addition, the feeding rate of the mixed raw material inlet of the glycosidation reactor is determined by the residual sugar content in the reacted material in the last independent reaction unit through the arrangement of the N independent reaction units which are sequentially connected, and meanwhile, the discharge rate of the product material outlet of the glycosidation reactor is simultaneously adjusted by controlling the feeding rate of the mixed raw material inlet of the glycosidation reactor, make the glycosidation reactor of the utility model can realize the continuous addition of raw materials and the continuous output of products, and can ensure the stability and uniformity of the product quality of the output.
Drawings
Fig. 1 is a schematic view of the overall structure of the first embodiment of the present invention.
Fig. 2 is a schematic diagram of the overall structure of a second embodiment of the present invention (the arrows indicate the flow direction of the liquid, and only the distribution and the liquid direction of the individual reaction units are shown).
Fig. 3 is a schematic diagram of the overall structure of a third embodiment of the present invention (the arrows indicate the flow direction of the liquid, and only the distribution and the liquid direction of the independent reaction units are shown).
FIG. 4 is a top view of the uppermost layer in FIG. 3 (the arrows indicate the flow direction of the liquid, showing only the distribution and flow direction of the individual reaction units, with the overflow channel in the middle position).
FIG. 5 is a top view of the upper second layer in FIG. 3 (the arrows indicate the flow direction of the liquid, and only the distribution and flow direction of the individual reaction cells are shown, and the overflow channels are at peripheral locations).
[ description of main element symbols ]
1. A tubular glycosidation reactor body; 2. a stirring shaft; 3. a stirring paddle; 4. an overflow baffle; 5. dividing the partition plate; 6. a jacket; 7. a liquid seal device; 8. a support device; 9. a mixed raw material inlet; 10. and (5) discharging the product materials.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be further described in detail with reference to the accompanying drawings.
Referring to fig. 1, the glycosidation reactor for continuous synthesis of alkyl glycoside by one-step method (abbreviated as glycosidation reactor) of the first embodiment of the present invention mainly comprises a cylindrical glycosidation reactor body 1.
The cylindrical glycosidation reactor body can be a horizontal reaction tank.
The inside of the cylindrical glycosidation reactor body 1 is provided with a vacuum cavity, a multi-stage partition plate 5 is arranged in the vacuum cavity, the multi-stage partition plate 5 is axially distributed in the glycosidation reactor, a plurality of relatively independent reaction spaces are separated in the vacuum cavity, and each reaction space is equivalent to an independent reaction unit.
The glycosidation reactor is internally provided with N-level independent reaction units (N is more than or equal to 2), the N-level independent reaction units are sequentially connected (a material inlet of the nth-level independent reaction unit is connected with a material outlet of the N-1 st-level independent reaction unit), a mixed raw material inlet 9 of the glycosidation reactor is connected with a material inlet of the first-level independent reaction unit, and a product material outlet 10 of the glycosidation reactor is connected with a material outlet of the last-level independent reaction unit.
The N-stage independent reaction units can be 2-stage, 3-stage, 4-stage or 5-stage (the 5-stage independent reaction units are transversely and sequentially connected and arranged in a vacuum cavity of the cylindrical glycosidation reactor body 1 in fig. 1), and the N-stage independent reaction units can also be more stages and can be arranged as required.
And overflow channels for liquid material to flow are arranged between the adjacent independent reaction units and extend from the top to the bottom of the partition plate 5.
Make the utility model discloses a glycosidation reactor adopts the one-step process when synthesizing alkyl glycoside in succession, and the independent reaction unit of N level uses the material as the raw materials after the reaction from in the independent reaction unit of N-1 level to, the alkyl glycoside content in the reaction after the material of the independent reaction unit output of N level is higher than the alkyl glycoside content in the reaction after the material of the independent reaction unit output of N-1 level.
Meanwhile, the feeding rate of the mixed raw material inlet 9 of the glycosidation reactor is determined by the content of residual sugar in the reacted material in the last stage of independent reaction unit, and the discharging rate of the product material outlet 10 of the glycosidation reactor is passively changed correspondingly with the change of the feeding rate of the mixed raw material inlet 9 of the glycosidation reactor. When the residual sugar content is measured, the residual sugar content can be measured through the product material outlet 10, or a sampling port can be arranged on the cylindrical glycosidation reactor body 1 according to requirements, so that the residual sugar content can be measured at any time in the operation process.
Wherein, the overflow channel setting mode is: an overflow baffle 4 is arranged at the downstream position of the partition plate 5, the height of the overflow baffle 4 is slightly higher than that of the partition plate 5, and the overflow channel is formed by the partition plate 5, the overflow baffle 4 and the channel between the inner walls of the cylindrical glycosidation reactor body 1.
In another embodiment of the present invention, the overflow channel comprises a separately arranged pipe for the liquid material to flow through, the inlet of the pipe is located at the top of the partition plate 5, and the pipe extends to the bottom of the partition plate 5, and the position of the outlet is lower than the position of the inlet. The pipe may be a circular pipe or a rectangular pipe.
In the first embodiment of the present invention shown in fig. 1, the dividing partitions 5 are vertically disposed in the vacuum chamber of the cylindrical glycosidation reactor body 1, and the overflow height of the top of each dividing partition 5 is at the same level.
Preferably, the mixed raw material inlet 9 and the product material outlet 10 are arranged at the same height and slightly lower than the horizontal plane, the overflow baffle 4 is arranged on the inner side of the mixed raw material inlet 9, the buffer overflow port is arranged on the inner side of the product material outlet 10, and the overflow height of the buffer overflow port is the same as the overflow height of the overflow channel.
In order to promote the uniform mixing of materials in each stage of independent reaction unit, stirring paddles 3 can be arranged in each N stage of independent reaction unit.
The stirring paddle 3 is arranged on the same stirring shaft 2, the stirring shaft 2 penetrates through each stage of partition plates 5, and the two ends of the stirring shaft extend out of the cylindrical glycosidation reactor body 1 and are in sealing connection with the cylindrical glycosidation reactor body 1 through a liquid sealing device 7. The stirring shaft 2 extends out of one end of the cylindrical glycosidation reactor body 1 and is connected with a driving motor.
Preferably, the stirring paddle 3 is a helical stirring paddle.
In order to ensure that the reaction is carried out under stable and proper temperature conditions, a heating or heat preservation device is arranged in the glycosidation reactor, and materials in the cylindrical glycosidation reactor body are heated by a heating medium and are maintained at proper temperature. Preferably, the cylindrical glycosidation reactor body 1 may be provided with a jacket in which a heating medium passage is provided, the heating medium passage being provided at both ends thereof with a high temperature heating medium inlet and a low temperature heating medium outlet, the high temperature heating medium inlet being typically provided with a heating medium valve. For example, the temperature may range from 20 ℃ to 150 ℃, preferably from 60 ℃ to 120 ℃. In order to facilitate the temperature control operation, the cylindrical glycosidation reactor body can be provided with a temperature measuring port according to the requirement.
Wherein, a part of the vacuum cavity of the cylindrical glycosidation reactor body can be a gas space, and the gas space is provided with a vacuum pumping port. The vacuum port may be used in connection with a vacuum. The vacuum degree in the vacuum cavity is generally 0-0.1 MPa.
The cross section of the cylindrical glycosidation reactor body 1 can be any one of circular, rectangular, oval, pear-shaped, square on the lower circle, partial oval at the upper part and the lower part, and rectangular at the middle part.
The cylindrical glycosidation reactor body 1 can be provided with a sight glass as required so as to observe the proceeding condition of the reaction.
In order to facilitate installation and maintenance, the cylindrical glycosidation reactor body 1 can be provided with a manhole according to requirements.
Wherein, a supporting device for supporting the cylindrical glycosidation reactor body can be arranged below the cylindrical glycosidation reactor body 1.
The glycosidation reactor of any of the above, may be operated as follows:
mixing high-carbon alcohol and glucose in a certain proportion to obtain a mixed material, adding the mixed material into a glycosidation reactor from a mixed material inlet 9 at a certain speed, a proper amount of catalyst can be added through the catalyst adding port and sequentially enters the independent reaction spaces of each section through the overflow channel, so that the independent reaction units of each section are filled with the mixed materials and then the feeding is stopped, under the stirring action of the stirring paddle, the mixed materials are further mixed, a jacket heating medium valve is opened, the reaction is controlled to operate under certain temperature and vacuum degree, when the reaction liquid in the last section of independent reaction space becomes clear, sampling for measuring the content of residual sugar, when the content of residual sugar is less than 0.05 percent, the mixed material is continuously added from the mixed material inlet 9 at a set speed, and simultaneously the material is extracted from the product material outlet 10 at the same speed, so that the continuous production is realized. And the residual sugar content of the extracted material is detected constantly, the reaction condition and the feeding rate are adjusted according to the residual sugar content of the extracted material, and the operation index is optimized, so that the product quality is stable and uniform.
The operating temperature during the synthesis of the alkyl glycoside is generally from 20 ℃ to 150 ℃, suitably from 60 ℃ to 120 ℃.
The vacuum degree of the alkyl glycoside synthesis process is generally 0-0.1 MPa.
Several application examples of the invention are also provided below (wherein application examples 1 to 3 are based on the first example and application example 4 is based on another example):
application example 1: octanol and glucose are uniformly mixed according to the mass ratio of 5:1, a catalyst accounting for 0.5 percent of the total mass of raw materials is added into a glycosidation reactor, the reaction temperature is controlled at 110 ℃, the vacuum degree is 0.095MPa, the reaction liquid becomes clear after 2 hours of reaction under stirring, the residual sugar content in the reacted materials in the last stage of independent reaction unit is measured to be 0.03 percent, the materials are continuously added from a mixed raw material inlet 9 at the speed of 400Kg/h, simultaneously, the product materials automatically flow out from a product material outlet 10, the residual sugar content of the extracted materials is constantly detected, the residual sugar content is basically maintained unchanged, the color of the flowing materials is light, the color is yellowish, the gas chromatography is measured to be a mixture of alkyl polyglycoside, the polymerization degree is 1.243, and the relation of the parameters of the product materials along with the continuous production time is shown in Table 1.
TABLE 1
Application example 2: mixing decanol and glucose according to a mass ratio of 5:1, putting the mixture into a glycosidation reactor for reaction, reacting for 2 hours under stirring at 110 ℃ and a vacuum degree of 0.095MPa, determining the content of residual sugar in the material after the reaction in the last stage of independent reaction unit, detecting that the content of residual sugar is equal to 0.02 percent, at the moment, continuously adding the mixture from a mixed raw material inlet 9 at a speed of 400Kg/h, simultaneously, discharging the material from a product material outlet 10, and detecting the content of residual sugar in the extracted material at the moment, wherein the content of residual sugar is basically kept unchanged (when the content of residual sugar is detected, if the value is larger, the feeding speed is reduced, and if the content of residual sugar is reduced, the feeding speed is properly increased). The effluent was light in color and yellowish, and was a mixture of alkylpolyglycosides with a degree of polymerization of 1.3 as determined by gas chromatography. The parameters of the product material as a function of continuous production time are shown in Table 2.
TABLE 2
Application example 3: mixing C8-C10 mixed alcohol (molar ratio is 1: 1) and glucose according to the mass ratio of 5:1, putting the mixture into a glycosidation reactor, reacting at 110 ℃ under the vacuum degree of 0.095MPa, when the reaction liquid becomes clear, measuring the residual sugar content in the reacted material in the last stage of independent reaction unit, detecting that the residual sugar content is equal to 0.03%, at the moment, continuously adding the material from a mixed material inlet 9 at the speed of 385Kg/h, automatically flowing out the material from a product material outlet 10, constantly detecting the residual sugar content of the extracted material, and when the residual sugar content is basically maintained, the flowing-out material is light in color and yellowish, and is a mixture of alkyl polyglycoside determined by gas chromatography, wherein the polymerization degree of the mixture is 1.3. The parameters of the product material as a function of continuous production time are shown in Table 3.
TABLE 3
Application example 4 (two N =2 glycosidation reactors mentioned above are connected in series to form an application example corresponding to N =4 glycosidation reactor), C8-C10 mixed alcohol (molar ratio 1: 1) and glucose are mixed according to mass ratio 5:1 and then enter from the inlet 9 of the first glycosidation reactor, both glycosidation reactors are reacted at 110 ℃ and vacuum degree 0.095MPa, when the residual sugar content at the outlet of the second reactor (i.e. the product material outlet 10) is lower than 0.02%, the material is continuously added from the inlet 9 of the mixed material at the rate of 400Kg/h, and simultaneously, the material is automatically discharged from the product material outlet 10, the residual sugar content of the collected material is detected, when the residual sugar content is basically maintained, the discharged material is light in color and yellowish, and the gas chromatography is determined to be a mixture of alkylpolyglycoside, and the polymerization degree is 1.3. The parameters of the product material as a function of continuous production time are shown in Table 4.
TABLE 4
From the application examples 1 to 4, it can be seen that the continuous production of the alkyl glycoside can be realized by adopting the glycosidation reactor for continuously synthesizing the alkyl glycoside by the one-step method, and the product quality is stable.
As shown in fig. 2 the utility model discloses a second embodiment, cut apart 5 longitudinal distributions of baffle, transversely set up in tube-shape glycosidation reactor body 1 to form the independent reaction unit of multilayer that distributes from top to bottom, the one end of the independent reaction unit of superiors is located to mixed raw materials entry 9, the other end of independent reaction unit is located to overflow channel, the flow direction of material in two adjacent independent reaction units is opposite from top to bottom, after the material reaction in the independent reaction unit of upper strata, continue to react in the independent reaction unit of inflow next floor, product material export 10 locates the one end of keeping away from its overflow channel of the independent reaction unit of lower floor. In the embodiment shown in fig. 2, the overflow baffle 4 is provided at the position of the overflow passage, but in another embodiment of the present invention, the overflow baffle 4 may not be provided, and the inner wall of the cylindrical glycosidation reactor body 1 serves the same function as the overflow baffle 4.
As shown in fig. 3, 4 and 5, the third embodiment of the present invention, the cylindrical glycosidation reactor body 1 is a vertical reaction tank, the partition plates 5 are longitudinally distributed and transversely arranged in the cylindrical glycosidation reactor body 1, the mixed material inlet 9 is arranged at the outer side of the uppermost layer independent reaction unit and forms a plurality of layers of independent reaction units distributed from top to bottom, the overflow channels of the adjacent layers of independent reaction units are alternately arranged at the central part and the outer part, and a plurality of independent reaction subunits concentrically arranged inside and outside each layer of independent reaction unit are arranged, and the material flow direction in each annular independent reaction subunit is opposite to the flow direction in the adjacent annular independent reaction subunits.
For example, the mixed material enters the outermost independent reaction subunit of the uppermost independent reaction unit from the mixed material inlet 9, flows in a clockwise direction, overflows into the adjacent independent reaction subunit of the inner ring after reaching the overflow port communicated with the adjacent independent reaction subunit of the inner ring, flows in an anticlockwise direction, overflows into the adjacent independent reaction subunit of the inner ring after reaching the overflow port communicated with the adjacent independent reaction subunit of the inner ring, flows in the clockwise direction, and so on until reaching the overflow channel position communicated with the next independent reaction unit of the layer, overflows into the next independent reaction unit, and in the next independent reaction unit of the layer, the material flows around from the inner ring to the outer ring in the independent reaction subunit of the layer until reaching the outermost independent reaction subunit, reaching the position of an overflow channel communicated with the next layer of independent reaction unit, overflowing into the next layer of independent reaction unit, and so on until reaching the product material outlet 10 of the cylindrical glycosidation reactor body 1.
The overflow baffle 4 can be arranged at the position of the overflow channel of the adjacent independent reaction unit, wherein the overflow baffle 4 can be arranged in the mode shown in figure 3, and the height of the overflow baffle 4 is slightly lower than the arrangement height of the partition plate 5.
The independent reaction units in the third embodiment of the present invention may not be arranged as concentric annular independent reaction subunits, but arranged according to archimedean spiral.
The utility model discloses a glycosidation reactor is through setting up the independent reaction unit of the N level that connects gradually to confirm through the incomplete sugar content in the reaction back material in the independent reaction unit of last one-level the pan feeding speed of the mixed raw materials entry of glycosidation reactor, simultaneously, through control the pan feeding speed of the mixed raw materials entry of glycosidation reactor comes the simultaneous adjustment the ejection of compact speed of the product material export of glycosidation reactor makes the utility model discloses a glycosidation reactor both can realize the continuous joining of raw materials and the continuous output of product, can guarantee the product quality's of output stability, even again.
Claims (13)
1. A glycosidation reactor for continuous synthesis of alkyl glycosides in a single step process, comprising:
and the N-stage independent reaction units are sequentially connected, a mixed raw material inlet of the glycosidation reactor is connected with a material inlet of the first-stage independent reaction unit, a product material outlet of the glycosidation reactor is connected with a material outlet of the last-stage independent reaction unit, and N is more than or equal to 2.
2. The glycosidation reactor of claim 1, wherein: n is more than or equal to 3 and less than or equal to 50.
3. The glycosidation reactor of claim 2, wherein: n is more than or equal to 3 and less than or equal to 10.
4. The glycosidation reactor of claim 1, wherein: at least one independent reaction unit is provided with a partition plate for separating the independent reaction unit from the adjacent independent reaction unit, an overflow channel which extends from the top to the bottom of the partition plate and is used for liquid material to circulate is arranged between the adjacent independent reaction units, the glycosidation reactor comprises one or more cylindrical reactor bodies, the vacuum cavities are arranged in the cylindrical reactor bodies,
when one cylindrical reactor body is arranged, the arrangement mode of the N-stage independent reaction units in the cylindrical reactor body is as follows:
the reactor is formed by directly separating N-1 separating clapboards in a vacuum cavity of a cylindrical reactor body, and overflow channels for liquid material to flow and extending from the top to the bottom of the separating clapboards are arranged between adjacent independent reaction units; or,
in the mode 2, a plurality of independent reaction units are connected in sequence to form a reaction assembly, overflow channels for liquid material to flow are arranged between adjacent independent reaction units in the reaction assembly and extend from the top to the bottom of the partition plate, m groups of reaction assemblies comprising the same number or different numbers of independent reaction units are connected in series to form the N-stage independent reaction units and are assembled in a vacuum cavity of the cylindrical reactor body,
when a plurality of the tubular reactor bodies are provided, at least one of the N-stage independent reaction units is provided in one of the tubular reactor bodies, and when a plurality of the independent reaction units are provided in one of the tubular reactor bodies, the arrangement is as described in the above mode 1 or mode 2.
5. The glycosidation reactor of claim 4, wherein: an overflow baffle is arranged at the downstream position of the partition plate, the height of the overflow baffle is slightly higher than that of the partition plate, and a channel surrounded by the partition plate, the overflow baffle and the inner wall of the cylindrical reactor body forms the overflow channel.
6. The glycosidation reactor of claim 4, wherein: the overflow channel comprises a pipeline for liquid material to flow through, an inlet of the pipeline is arranged at the top of the partition plate, the pipeline extends towards the bottom of the partition plate, and the position of the outlet of the pipeline is lower than that of the inlet of the pipeline.
7. The glycosidation reactor of claim 4, wherein: the N-stage independent reaction unit is internally provided with a stirring paddle which is in a paddle type, a belt type or a frame type,
wherein, the setting mode of stirring rake does:
in the mode 1, the stirring paddles in the N-stage independent reaction units are all arranged on the same stirring shaft, the stirring shaft penetrates through the dividing partition plates at each stage, two ends of the stirring shaft extend out of the cylindrical reactor body, and two ends of the stirring shaft are hermetically connected with the cylindrical reactor body;
in the above mode 2, the stirring paddles in each independent reaction unit in the reaction assembly are all arranged on the same stirring shaft.
8. The glycosidation reactor of claim 7, wherein: the stirring paddle is of a spiral belt type,
wherein, the setting mode of stirring rake does:
in the mode 1, the stirring paddles in the N-stage independent reaction units are all arranged on the same stirring shaft, the stirring shaft penetrates through the dividing partition plates at each stage, two ends of the stirring shaft extend out of the cylindrical reactor body, and two ends of the stirring shaft are hermetically connected with the cylindrical reactor body;
in the above mode 2, the stirring paddles in each independent reaction unit in the reaction assembly are all arranged on the same stirring shaft.
9. The glycosidation reactor of claim 4, wherein:
the tubular reactor body is provided with a jacket, a heating medium passage is arranged in the jacket, and a high-temperature heating medium inlet and a low-temperature heating medium outlet are arranged at two ends of the heating medium passage.
10. The glycosidation reactor of claim 4, wherein: one part of the vacuum cavity of the cylindrical reactor body is a gas space, and the gas space is provided with a vacuum pumping port.
11. The glycosidation reactor of claim 4, wherein: the cross section of the cylindrical reactor body is any one of circular, rectangular, oval, square on the lower circle, partial oval at the upper part and the lower part and rectangular in the middle.
12. The glycosidation reactor of claim 4, wherein: the tubular reactor body is provided with any one or more of a sampling port, a temperature measuring port, a sight glass, a vacuumizing port and a manhole, and a supporting device for supporting the tubular reactor body is or is not arranged below the tubular reactor body.
13. The glycosidation reactor of claim 12, wherein: when the sampling port is arranged, the sampling port is provided with a detector for automatically detecting the residual sugar content in the sample, the detector is connected with a controller, the inlet of the mixed raw material is provided with a raw material flow control device, the raw material flow control device is also connected with the controller, and the controller controls the raw material flow control device to work according to the residual sugar content concentration detected by the residual sugar content detector so as to control the speed of the mixed raw material entering the cylindrical reactor body.
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| CN201320519895.0U CN203530187U (en) | 2013-08-23 | 2013-08-23 | Glycosidation reactor for continuously synthesizing alkyl glycoside by one-step method |
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| CN201320519895.0U CN203530187U (en) | 2013-08-23 | 2013-08-23 | Glycosidation reactor for continuously synthesizing alkyl glycoside by one-step method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110575804A (en) * | 2018-06-11 | 2019-12-17 | 中国石油化工股份有限公司 | Y-shaped molecular sieve heating type spiral reactor with stable structure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110575804A (en) * | 2018-06-11 | 2019-12-17 | 中国石油化工股份有限公司 | Y-shaped molecular sieve heating type spiral reactor with stable structure |
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Granted publication date: 20140409 Termination date: 20170823 |