CN203520458U - Intelligent container for managing and monitoring product components in machining - Google Patents
Intelligent container for managing and monitoring product components in machining Download PDFInfo
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- CN203520458U CN203520458U CN201320660146.XU CN201320660146U CN203520458U CN 203520458 U CN203520458 U CN 203520458U CN 201320660146 U CN201320660146 U CN 201320660146U CN 203520458 U CN203520458 U CN 203520458U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The utility model discloses an intelligent container for managing and monitoring product components in machining, which comprises the following components: a wireless digital terminal, a wireless AP access point, a server management end and a management user end. The wireless digital terminal is accessed into a workshop wireless local area network through wireless AP connection. The wireless AP access point is connected with a workshop switchboard through a twist pair so that the wireless digital terminal is accessed into an enterprise wired local area network, thereby forming network connection between the management user end and the server management end. The wireless digital terminal is mounted on the container for storing components and is accessed into the enterprise local area network through the wireless AP for connecting with the server management end. The management user accesses the server management end through a B/S mode, thereby realizing product component monitoring and management of: dynamic digital display of component labels, real-time digital workshop storage counting of enterprise, digital material handover recording, product component positioning, etc. The intelligent container for managing and monitoring product components in machining further has the following functions: effectively reducing product stacking in workshop, and improving product component flowing efficiency.
Description
Technical field
The utility model relates to component of machine machining information technical field, particularly a kind of intelligent container that is added in goods part management and monitoring for machine.
Background technology
Component of machine job shop has a large capacity and a wide range, and process of manufacture technique is compared with complicated and disturbance factor is many.A collection of part processing often will be passed through a plurality of manufacturing procedures, cycle process time is longer, add that the anomalous events such as equipment failure, mould damage, quality problems happen occasionally, make with various different shapes, to be present in a large number each operation stage at goods, in goods fund, conventionally account for the more than 50% of enterprise's total fund.Component of machine processing enterprise at goods, have involve a wide range of knowledge, link is many, handing-over and the feature such as frequent that flows.At goods, be to produce successively to carry out completing indispensable guarantee with customer order, but directly affect again use and all transfer efficients of working capital of enterprises simultaneously.Therefore at the tracing management of goods, be, one of the difficult point of manufacturing enterprise's management and emphasis.
Current vast machine adds Workshop and adopts container splendid attire at goods more, adopts traditionally on paper label to carry out part sign and adopts papery work sheet to carry out part circulation.Papery document is not only filled in loaded down with trivial details, and easily stained and loss in circulation process, causes lower operation processing mistake or can not find part, thereby causing whole production run chaotic, has greatly affected production efficiency.In addition, under this papery mode, part to take inventory workload very large, and accuracy rate is not high.Along with the impact of economic globalization, the fierceness day by day of market competition, the increase of Demand Individuation of Customers, multi-varieties and small-batch has become the typical production pattern of numerous Ji Jia enterprise, and the organization of production of Zhe Dui enterprise is particularly had higher requirement in the management of paper products.Traditional way to manage is more and more not suitable with the demand of modern enterprise fine-grained management.For under traditionally on paper mode in the deficiency of artefact management, someone proposed based on bar code and based on RFID radio RF recognition technology in artefact management solution, but these two kinds of modes are only suitable for the management of large part or valuable part, and at goods, also there is no at present good solution for a large amount of findings.
Along with the develop rapidly of radio network technique and information terminal technology, enterprise wireless LAN is more and more general, and the cost of radio digital terminal is more and more lower, performance is become better and better, and makes widespread use become possibility.
Therefore being badly in need of a kind of WLAN and radio digital terminal of using realizes Ji Jia enterprise in the real-time follow-up supervisory system at goods.
Utility model content
In view of this, technical problem to be solved in the utility model is to provide a kind of WLAN and radio digital terminal of using and realizes Ji Jia enterprise in the real-time follow-up supervisory system at goods; Utilize radio digital terminal and supporting server admin end, realize that container indicates in the digitizing of goods part, workshop digitizing is in real time taken inventory, digitizing material handover record, in goods part location etc. in real-time dynamic monitoring and the management of goods part, thereby effectively reduce workshop, at goods, overstock, improve at goods part flow transfer efficient.
The purpose of this utility model is to propose a kind of intelligent container that is added in goods part management and monitoring for machine.
The purpose of this utility model is achieved through the following technical solutions:
A kind of intelligent container that is added in goods part management and monitoring for machine that the utility model provides, comprises radio digital terminal, wireless aps access point, server admin end and leading subscriber end;
Described radio digital terminal is connected with wireless aps by wireless mode, access workshop WLAN (wireless local area network), described wireless aps access point is connected with workshop switch by twisted-pair feeder, make radio digital terminal access enterprise wired local area network, thereby form network with leading subscriber end and server admin end, be connected.
Further, described radio digital terminal comprises embedded host, LCD display module, wireless transport module and power module;
Described LCD display module, wireless transport module and power module are connected with embedded host respectively;
Described embedded host, for storage, computing and processing;
Described LCD display module, for interface display with by touch interactive interface input message;
Described wireless transport module, for being connected with wireless aps access point, forms network-in-dialing with workshop WLAN (wireless local area network), closely connects into enterprise's cable LAN;
Described power module, is used to radio digital terminal that long time power is provided, and configures charging adapter.
Further, described embedded host also comprises expansion SDRAM, spread F LASH and serial communication interface;
Described expansion SDRAM, the storage while carrying out for program, execution and calculating;
Described spread F LASH, for the storage of operating system, application program and data;
Described serial communication interface, for wireless transport module interface.
Further, described radio digital terminal is installed on the container of splendid attire part.
Further, the LCD of described radio digital terminal is shown as touch-screen, and radio digital terminal data acquisition typing completes by touch-screen man-machine interactive inputting interface.
The utility model has the advantage of: the utility model adopts a kind of intelligent container that is added in goods part management and monitoring for machine, pass through native system, radio digital terminal can obtain production task and process information by wireless networks such as WIFI, simultaneously this radio digital terminal also can in container in the access information of goods part and the transhipment handing-over information of part etc. by the wireless network management end of uploading onto the server, radio digital terminal can dynamically indicate the parts information in container in real time, realizes workshop in the real-time dynamic monitoring management at goods.
Accompanying drawing explanation
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the utility model is described in further detail, wherein:
Fig. 1 is added in goods part real-time monitoring system overall construction drawing for the machine of the radio digital terminal that the utility model embodiment provides;
Fig. 2 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system functional structure chart;
Fig. 3 is the radio digital terminal hardware block diagram of the utility model based on Android;
Fig. 4 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal initialization process flow diagram;
Fig. 5 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal task and process information is downloaded process flow diagram;
Fig. 6 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal parts information and fills in and pass to server flow process figure;
Fig. 7 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal material handover record process flow diagram;
Fig. 8 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal part label flow for displaying.
In figure, 1, radio digital terminal; 2, wireless aps access point; 3, server admin end; 4, leading subscriber end; 5, container; 6, switch.
Embodiment
Below with reference to accompanying drawing, preferred embodiment of the present utility model is described in detail; Should be appreciated that preferred embodiment is only for the utility model is described, rather than in order to limit protection domain of the present utility model.
Fig. 1 is added in goods part real-time monitoring system overall construction drawing for the machine of the radio digital terminal that the utility model embodiment provides, Fig. 2 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system functional structure chart, Fig. 3 is the radio digital terminal hardware block diagram of the utility model based on Android, Fig. 4 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal initialization process flow diagram, Fig. 5 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal task and process information is downloaded process flow diagram, Fig. 6 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal parts information and fills in and pass to server flow process figure, Fig. 7 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal material handover record process flow diagram, Fig. 8 is that the machine of the utility model based on Android radio digital terminal is added in goods part real-time monitoring system terminal part label flow for displaying, as shown in the figure: a kind of intelligent container that is added in goods part management and monitoring for machine that the utility model provides, comprise radio digital terminal 1, wireless aps access point 2, server admin end 3 and leading subscriber end 4,
Described radio digital terminal 1 is connected with wireless aps access point 2 by wireless mode, access workshop WLAN (wireless local area network), described wireless aps access point 2 is connected with workshop switch 6 by twisted-pair feeder, make radio digital terminal 1 access enterprise wired local area network, thereby form network with leading subscriber end and server admin end, be connected; After the radio digital terminal access enterprise wired local area network of the present embodiment, by switch 6, forming network with leading subscriber end 4 with server admin end 3 is connected.
Described radio digital terminal 1, for downloading production task, the input container 5 goods parts information that is contained in, input container 5 deposit positions, and show container 5 splendid attire part signs for digitizing;
Described wireless aps access point 2, for building the WLAN of scope between covering car, connects into intranet network by radio digital terminal;
Described server admin end 3, for by WEB server issue WEB application service routine, is accessed and is called by WEB mode, the data of uploading by database store and management leading subscriber end and radio digital terminal for leading subscriber and radio digital terminal;
Described leading subscriber end 4, for passing through B/S mode access server admin end, production task, technique information, wireless terminal information, user profile, Work in Process positional information are carried out to typing and maintenance, and transmit respective data storage is entered to server-side database by cable network, by reading server-side database data, real-time query and be presented at goods number of spare parts and position and inquiry production task performance, for reading the access variable of each radio digital terminal, the normal operating conditions of monitoring wireless digital terminal.
Described radio digital terminal 1 comprises embedded host, LCD display module, wireless transport module and power module;
Described LCD display module, wireless transport module and power module are connected with embedded host respectively;
Described embedded host, for storage, computing and processing;
Described LCD display module, for interface display with by touch interactive interface input message;
Described wireless transport module, for being connected with wireless aps access point, forms network-in-dialing with workshop WLAN (wireless local area network), closely connects into enterprise's cable LAN;
Described power module, is used to radio digital terminal that long time power is provided, and configures charging adapter.
Described embedded host also comprises expansion SDRAM, spread F LASH and serial communication interface;
Described expansion SDRAM, the storage while carrying out for program, execution and calculating;
Described spread F LASH, for the storage of operating system, application program and data;
Described serial communication interface, for wireless transport module interface.
Described radio digital terminal is installed on the container of splendid attire part.
The LCD of described radio digital terminal is shown as touch-screen, and radio digital terminal data acquisition typing completes by touch-screen man-machine interactive inputting interface.
Described radio digital terminal comprises terminal initialization module, production task information downloading module, carries out localization preservation and upper transmission module, User operation log logging modle that operation is selected module, container parts information logging modle, material transfer logging modle, part label digitizing display module, entry information;
Described terminal initialization module, for by touch screen interaction mode, IP address of terminal being set, downloads, stores and initialization terminal application program, from Back ground Information tables such as server download user information, Work in Process places from server;
Described production task information downloading module, arranges for downloading production task by touch screen interaction mode from server;
Described execution operation is selected module, for be chosen in production task under goods part, the operation title of current processing by touch screen interaction mode;
Described container parts information logging modle, for inputting the current title at goods part, model specification and the quantity of depositing into container by touch screen interaction mode;
Described material handover record module, at goods part operation process, the selecting type typing to the confirmation of number of spare parts and storage place;
Described part label digitizing display module is deposited the title, model specification, quantity, task batch number of part, upper and lower operation etc. by display screen full screen display container for terminal under battery saving mode;
The localization of described entry information is preserved and upper transmission module, for the localization of terminal input data, preserves and the database of uploading onto the server;
Described User operation log logging modle, for the log recording of every operation of each login user of terminal.
Described server admin end comprises that production task maintenance module, technique information maintenance module, user profile maintenance module, inventory location information are safeguarded, end message is safeguarded, part is taken inventory in real time, part position inquiry and terminal abnormal monitoring modular etc.;
Described production task maintenance module, for the production of typing, the adjustment of task, and the statistical query of task performance;
Described technique information maintenance module, for typing, the adjustment of product parts manufacturing procedure process;
Described user profile maintenance module, for typing, the adjustment of user profile;
Described inventory locations maintenance module, for the typing in goods storehouse positional information, adjustment;
Described inventory locations maintenance module, for the goods area goods yard definition in goods element storage part position;
Described part is taken inventory module in real time, the quantity for real-time query statistics at goods part;
Described part position enquiry module is corresponding to radio digital terminal goods element storage part position for inquiring about;
Described end message maintenance module, for by radio digital terminal IP address and terminal number and the binding of container numbering;
Described terminal abnormal monitoring modular, for reading the access variable of each radio digital terminal, the normal operating conditions of monitoring wireless digital terminal.
The present embodiment also provides a kind of machine based on radio digital terminal to be added in goods part method for real-time monitoring, comprises the following steps:
S1: each maintenance of information of leading subscriber end;
S2: radio digital terminal initialization;
S3: plant operations workman downloads production task by radio digital terminal and according to technique information Choice and process operation, described radio digital terminal is installed on the container of splendid attire part;
S4: plant operations workman completes part processing, and part is packed in container;
S5: plant operations workman inputs at goods parts information by radio digital terminal, comprises part name and packs quantity into;
S6: by wireless network by parts information that container the fills management end of uploading onto the server;
S7: radio digital terminal LCD screen display is shown the parts information that fills in container, and the LCD of described radio digital terminal is shown as touch-screen, and radio digital terminal data acquisition typing completes by touch-screen man-machine interactive inputting interface;
S8: leading subscriber is by access services management end to monitoring and manage at goods part, and inquiry is in goods part stockpile number and position, and inquiry production task performance;
S9: produce and overstock or other situations if leading subscriber monitors at goods part, adjust production task.
As shown in Figure 1 and Figure 2, the intelligent container that is added in goods part management and monitoring for machine consists of system server management end, leading subscriber end and the radio digital terminal based on Android platform, system management end adopts javaEE framework, server admin end is responsible for producing and is appointed the information that maintenance of information, technology maintenance of information, user profile maintenance, inventory location information are safeguarded, end message is safeguarded and digital terminal is uploaded to receive and feedback, and leading subscriber end passes through access WEB browser access server admin end and carries out above-mentioned functions.Before system operation, carry out system initial configuration, system management end carries out container and throws in terminal configuration, and adds corresponding operating personnel's information and password at user profile maintenance module, to prepare for terminal initialization below and user log in terminal.
Radio digital terminal based on Android is mainly by following module composition: the initialization of end message, user log in the modules such as the localization of checking, the download of production task information, the selection of carrying out operation, container parts information record, material handover record, part label digitizing demonstration, entry information is preserved and uploaded, User operation log record.
Server admin end and Database Systems are deployed on an IBM minicomputer and form management end HTTP access server, and HTTP access server is responsible for receiving and feeding back the solicited message that radio digital terminal sends over.This external each machine adds workshop two wireless Wifi transceiver base stations of deployment and is responsible for the information transfer between system management end and Android radio digital terminal, and radio digital terminal carries out network by wifi with server end and is connected.
Be illustrated in figure 3 the radio digital terminal hardware block diagram based on Android, radio digital terminal based on Android is by the embedded host of the ARM9 processor S3C2440 based on Samsung and the LCD display module of 4.7 inches, LH-300GRS5Wifi wireless module group forms, and embedded host comprises power module, expansion SDRAM and FLASH and serial communication interface etc.
As shown in Figure 4, be the radio digital terminal initialization flow process of the utility model based on Android platform, its initialization flow process comprises the steps:
Step 1, first Android radio digital terminal is from server download terminal installation kit APK file installation.
Step 2, after installation, click login icon, program will judge whether user is to log in for the first time, if log in for the first time the initialization interface that enters end message, user need to fill in server ip information, the terminal pet name that terminal need to connect, the server ip that after completing, terminal system will be filled according to user is connected with server, terminal serial number, the pet name etc. is uploaded onto the server and is registered simultaneously.
Step 3, server is saved in endpoint registration information in service end database, and terminal system also will be kept at server ip information, the terminal pet name in terminal database Sqlite simultaneously.
Step 4, server is by subscriber's meter information, send to registration terminal at Back ground Informations such as goods storehouse table information, terminal is kept at the essential informations such as subscriber's meter in terminal database Sqlite, and when wireless network is abnormal, terminal also can be shown checking by local user and log in like this.By user, login the accuracy that ensures end message typing with operation log recording.
Step 5, terminal part label display format initialization definitions and setting.
As shown in Figure 5, for radio digital terminal task and the process information of the utility model based on Android platform, download flow process, its flow process comprises the steps:
Step 1, managerial personnel safeguard production task information and routine information thereof at system management end.
Step 2, user logs in radio digital terminal, clicks task download button, and terminal is passed through wifi transmitting terminal sequence number to server.
Step 3, server receives the terminal serial number sending, and by the production task on the same day and corresponding process information, is then encapsulated as json formatted data stream and returns to requesting terminal.
Step 4, the data stream that terminal reception server end returns is also resolved, and then the information after resolving is loaded into homepage.
Step 5, whether the task that terminal judges downloads and process information are present in terminal database, if exist and do not preserve, if do not exist, downloading of task and process information are not saved in terminal database.
As shown in Figure 6, be the radio digital terminal parts information of the utility model based on the Android platform flow process of filling in and upload onto the server, its flow process comprises the steps:
Step 1, user selects to pack into corresponding production task and the manufacturing procedure of product of container, and preserves, terminal with the binding such as container and product parts title, production task.
Step 2, user fills in the number of spare parts that packs container into.
Step 3, user clicks the terminal page and uploads button, and time when terminal can be downloaded the information such as the quantity of part, current time, submitter's job number and this operation sends to server by wireless networks such as wifi.
Step 4, after the information that server receiving terminal is uploaded, the download time of this operation was compared with the running time of this operation in server database, if the download time of this operation is more than or equal to the running time of this operation in server, illustrate after complete this process information of terminal downloads, management end is not revised this process information, the information that completes of this operation that now server end will be uploaded up electronics work-ticket terminal is saved in local data base, returns to terminal and preserves successful information.Otherwise illustrate client downloads complete after operation at management end, be modified, prompt terminal is downloaded again.
Step 5, terminal receives server return message, if explanation task is preserved successfully in prompting, completes, and now terminal can be downloaded new task, if prompting operation is modified, terminal need to again be downloaded process information and carry out.
Fig. 7 is that the utility model is the radio digital terminal material handover record flow process based on Android platform, and its flow process comprises the steps:
Step 1, part recipient user login.
Step 2, recipient confirms the title of container part, quantity.
Step 3, the new storage place of part recipient typing container.
Step 4, uploads handover record information to server.
Fig. 8 is that the utility model is the radio digital terminal part label flow for displaying based on Android platform: during terminal initialization, define part sign board display format, after terminal part Data Enter, the system of logging off, click part label button, display screen shows the part label in container according to original definition form.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, obviously, those skilled in the art can carry out various changes and modification and not depart from spirit and scope of the present utility model the utility model.Like this, if within of the present utility model these are revised and modification belongs to the scope of the utility model claim and equivalent technologies thereof, the utility model is also intended to comprise these changes and modification interior.
Claims (5)
1. for machine, be added in an intelligent container for goods part management and monitoring, it is characterized in that: comprise radio digital terminal, wireless aps access point, server admin end and leading subscriber end;
Described radio digital terminal is connected with wireless aps by wireless mode, access workshop WLAN (wireless local area network), described wireless aps access point is connected with workshop switch by twisted-pair feeder, make radio digital terminal access enterprise wired local area network, thereby form network with leading subscriber end and server admin end, be connected.
2. the intelligent container that is added in goods part management and monitoring for machine according to claim 1, is characterized in that: described radio digital terminal comprises embedded host, LCD display module, wireless transport module and power module;
Described LCD display module, wireless transport module and power module are connected with embedded host respectively;
Described embedded host, for storage, computing and processing;
Described LCD display module, for interface display with by touch interactive interface input message;
Described wireless transport module, for being connected with wireless aps access point, forms network-in-dialing with workshop WLAN (wireless local area network), closely connects into enterprise's cable LAN;
Described power module, is used to radio digital terminal that long time power is provided, and configures charging adapter.
3. the intelligent container that is added in goods part management and monitoring for machine according to claim 2, is characterized in that: described embedded host also comprises expansion SDRAM, spread F LASH and serial communication interface;
Described expansion SDRAM, the storage while carrying out for program, execution and calculating;
Described spread F LASH, for the storage of operating system, application program and data;
Described serial communication interface, for wireless transport module interface.
4. the intelligent container that is added in goods part management and monitoring for machine according to claim 1, is characterized in that: described radio digital terminal is installed on the container of splendid attire part.
5. the intelligent container that is added in goods part management and monitoring for machine according to claim 1, it is characterized in that: the LCD of described radio digital terminal is shown as touch-screen, radio digital terminal data acquisition typing completes by touch-screen man-machine interactive inputting interface.
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| CN201320660146.XU CN203520458U (en) | 2013-10-24 | 2013-10-24 | Intelligent container for managing and monitoring product components in machining |
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| CN201320660146.XU CN203520458U (en) | 2013-10-24 | 2013-10-24 | Intelligent container for managing and monitoring product components in machining |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104601947A (en) * | 2014-12-22 | 2015-05-06 | 中国石油天然气股份有限公司 | Web technology based movable oil field water shut-off and profile control remote monitoring system |
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2013
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104601947A (en) * | 2014-12-22 | 2015-05-06 | 中国石油天然气股份有限公司 | Web technology based movable oil field water shut-off and profile control remote monitoring system |
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