CN203513863U - Four-roller three-rove feeding double-compact-spinning device - Google Patents

Four-roller three-rove feeding double-compact-spinning device Download PDF

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CN203513863U
CN203513863U CN201320611515.6U CN201320611515U CN203513863U CN 203513863 U CN203513863 U CN 203513863U CN 201320611515 U CN201320611515 U CN 201320611515U CN 203513863 U CN203513863 U CN 203513863U
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roller
drafting
spinning
negative pressure
cotton
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高卫东
谢春萍
俆伯俊
张洪
刘新金
苏旭中
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Jiangnan University
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Abstract

本实用新型公布了一种四罗拉三粗纱喂入双集聚纺纱装置,包括集棉风箱和四罗拉四皮圈结构,所述后罗拉的导纱杆位置加装有三喇叭口喂入装置,所述后罗拉上加装一种机械式磁性集合器,所述中后罗拉钳口处加装有分割辊装置,所述中前罗拉为窄槽式负压空心中前罗拉,所述集棉风箱表面设置两风道包括第一风道和第二风道,所述第二风道与窄槽式负压中前罗拉连接。本实用新型可实现三粗纱同时喂入纺纱,有效提高纱线色彩风格,可实现混匀后的纤维须条在进入前区主牵伸之前的紧密集合,可有效实现牵伸后的纤维须条在紧密状态下加捻,大幅提高成纱质量,有效提高牵伸倍数,从而可实现三种一般定量的粗纱同时喂入纺纱,有效提高纺纱效率。

Figure 201320611515

The utility model discloses a four-roller three-rove feeding double-concentration spinning device, which includes a cotton-collecting bellows and four-roller four-apron structure, and a three-bell-mouth feeding device is installed on the position of the yarn guide bar of the rear roller. A mechanical magnetic collector is installed on the rear roller, a split roller device is installed at the nip of the middle and rear roller, the middle front roller is a narrow groove negative pressure hollow middle front roller, and the cotton collecting bellows The two air passages arranged on the surface include a first air passage and a second air passage, and the second air passage is connected with the front roller in the narrow groove type negative pressure. The utility model can realize feeding and spinning of three rovings at the same time, effectively improve the color style of the yarn, realize the close collection of the mixed fiber strands before entering the main drafting area in the front area, and effectively realize the fiber strands after drafting. The sliver is twisted in a tight state, which greatly improves the yarn quality and effectively increases the draft multiple, so that three kinds of rovings of general quantitative can be fed into the spinning at the same time, and the spinning efficiency can be effectively improved.

Figure 201320611515

Description

一种四罗拉三粗纱喂入双集聚纺纱装置A four-roller three-rove feeding double compact spinning device

技术领域 technical field

本实用新型涉及到纺纱新技术领域,具体地说是一种四罗拉三粗纱喂入双集聚纺纱装置。  The utility model relates to the new technology field of spinning, in particular to a four-roller three-roving feeding double-concentrating spinning device. the

背景技术 Background technique

牵伸系统是细纱机工作的重要组成部分,其性能直接影响到成纱质量。目前通用的细纱机均采用三罗拉牵伸形式,其中包括普通的三罗拉双皮圈结构与可实现80~100倍大牵伸的三罗拉四皮圈结构。普通的三罗拉双皮圈结构共分两个牵伸区:前牵伸区和后牵伸区,而后区由于仅采用简单罗拉牵伸,使得中部的摩擦力界较弱,牵伸倍数一般小于1.4倍,这对提高细纱机的总的牵伸倍数不利,因而其总牵伸倍数在20~50之间。为了解决后区牵伸能力低的问题,在中国专利“用于高支精纺机的牵涉装置”(专利号:96107383)与“细纱机四皮圈牵伸机构”(专利号:012439010)中分别公开了一种三罗拉三皮圈与三罗拉四皮圈牵伸机构,较好的解决了三罗拉形式牵伸机构的后区牵伸能力弱的问题,使得总牵伸倍数可提高到100。但是,由于其采用三罗拉形式,也即只有两个牵伸区,因而不能够实现超大牵伸。针对此,在中国专利“细纱机四皮圈大牵伸装置”(专利号:200520073617.2)中公开了一种用于细纱机的四皮圈大牵伸机构,将总牵伸倍数提高到150。  The drafting system is an important part of the spinning frame, and its performance directly affects the yarn quality. At present, the common spinning frame adopts the three-roller drafting form, including the common three-roller double-apron structure and the three-roller four-apron structure that can achieve 80-100 times larger draft. The ordinary three-roller double-apron structure is divided into two drafting areas: the front drafting area and the rear drafting area, and the rear area only uses simple rollers for drafting, so the friction force circle in the middle is relatively weak, and the draft ratio is generally less than 1.4 times, which is unfavorable to increase the total draft ratio of the spinning frame, so the total draft ratio is between 20 and 50. In order to solve the problem of low drafting capacity in the rear area, in the Chinese patents "Drawing device for high-count worsted spinning frame" (patent number: 96107383) and "four-apron drafting mechanism for spinning frame" (patent number: 012439010) A three-roller three-apron drafting mechanism and a three-roller four-apron drafting mechanism are respectively disclosed, which better solve the problem of weak drafting capacity in the rear area of the three-roller drafting mechanism, so that the total drafting ratio can be increased to 100 . However, because it adopts a three-roller form, that is, there are only two drafting areas, it cannot achieve super large drafting. In view of this, a four-apron large drafting mechanism for spinning frames is disclosed in the Chinese patent "Four-Apron Large Drafting Device for Spinning Frame" (Patent No.: 200520073617.2), which increases the total draft ratio to 150. the

目前纺织服装业处于一个追求时尚、多元化和高品质的时代,人们对于服装面料的要求也在不断提高,上述已公开的牵伸装置虽然大大提高了总牵引倍数,但是后罗拉为单粗纱喂入方式使得纱线色彩风格较低;装置的前后区依靠上面的皮辊和下面的罗拉摩擦影响成纱质量,但是这种简单的处理方式容易造成粗砂分束、混合不均匀和纤维须条加捻后不紧密的情况,无法满足人们现在对纺织原料的发展新要求,制约了纺纱效率,影响了成纱质量。  At present, the textile and garment industry is in an era of pursuing fashion, diversification and high quality, and people's requirements for clothing fabrics are also constantly increasing. The feeding method makes the yarn color style lower; the front and rear areas of the device rely on the upper top roller and the lower roller friction to affect the yarn quality, but this simple treatment method is likely to cause coarse sand splitting, uneven mixing and fiber strands The untwisted situation after twisting cannot meet people's new requirements for the development of textile raw materials, restricts spinning efficiency, and affects yarn quality. the

发明内容 Contents of the invention

本实用新型所要解决的技术问题是提供一种四罗拉三粗纱喂入双集聚纺纱装置。  The technical problem to be solved by the utility model is to provide a four-roller three-roving feeding double compact spinning device. the

为实现上述目的,本实用新型采用如下技术方案:一种四罗拉三粗纱喂入双集聚纺纱装置,包括集棉风箱,由后罗拉和后皮辊组成的后牵伸罗拉对,中后罗拉与中后皮辊组成的中后牵伸罗拉对,中前罗拉与中前皮辊组成的中前牵伸罗拉对,前罗拉和阻捻皮辊组成的前牵伸罗拉对,所述后罗拉导纱杆位置加装有三喇叭口喂入装置,所述后罗拉上加装一种机械式磁性集合器,所述中后罗拉钳口处加装有分割辊装置,所述中前罗拉为窄槽式负压空心中前罗拉,所述集棉风箱表面设置两风道包括第一风道和第二风道,所述第二风道与窄槽式负压空心中前罗拉连接,所述集棉风箱内部设置压力感应自动刮棉装置,所述窄槽式负压中前罗拉为一直径50mm的钢质空心罗拉,所述钢质空心罗拉表面设置有按照一定规律排列的窄槽,其内部装有吸风组件。  In order to achieve the above purpose, the utility model adopts the following technical scheme: a four-roller three-roving feeding double compact spinning device, including a cotton collecting bellows, a rear drafting roller pair composed of a rear roller and a rear top roller, a middle and rear roller The pair of middle and rear drafting rollers composed of middle and rear top rollers, the pair of middle and front drafting rollers composed of middle front rollers and middle front top rollers, the pair of front drafting rollers composed of front rollers and anti-twisting top rollers, the rear rollers A three-flare feeding device is installed at the position of the yarn guide rod, a mechanical magnetic collector is installed on the rear roller, a split roller device is installed at the nip of the middle and rear rollers, and the middle and front rollers are narrow Groove type negative pressure hollow center front roller, two air ducts are arranged on the surface of the cotton collecting bellows, including the first air duct and the second air duct, the second air duct is connected with the narrow slot negative pressure hollow center front roller, the A pressure-sensing automatic cotton scraping device is installed inside the cotton-collecting bellows. The front roller in the narrow-groove negative pressure medium is a steel hollow roller with a diameter of 50mm. The surface of the steel hollow roller is provided with narrow grooves arranged according to a certain rule. There is a suction component inside. the

采用上述结构后,可实现三粗纱同时喂入纺纱,有效提高纱线色彩风格,同时通过在后罗拉加装一种机械式磁性集合器,并配合在中后罗拉加装分割辊装置实现喂入的三粗纱在后区的牵伸和均匀混合,中前罗拉采用窄槽式负压空心罗拉,可实现混匀后的纤维须条在进入前区主牵伸之前的集聚作用,改善成纱质量;另一方面,采用四列牵伸罗拉可将原来三罗拉结构的两个牵伸区:前牵伸区和后牵伸区,提升到现在的三个牵伸区:前牵伸区、中牵伸区和后牵伸区,有效提高牵伸倍数,总牵伸倍数最高可提高到300倍以上,从而可实现三种一般定量的粗纱同时喂入纺纱,有效提高纺纱效率。  After adopting the above structure, the three rovings can be fed into the yarn at the same time, which can effectively improve the color style of the yarn. At the same time, a mechanical magnetic collector is installed on the rear roller, and a split roller device is installed on the middle and rear roller to realize feeding. The drafting and uniform mixing of the incoming three rovings in the rear area, the middle front roller adopts narrow groove negative pressure hollow rollers, which can realize the gathering effect of the mixed fiber strands before entering the main drafting area in the front area, and improve the yarn quality ; On the other hand, adopting four-row drafting rollers can upgrade the two drafting zones of the original three-roller structure: the front drafting zone and the rear drafting zone, to the current three drafting zones: the front drafting zone, the middle The drafting zone and the post-drafting zone can effectively increase the drafting multiple, and the total drafting multiple can be increased to more than 300 times, so that three kinds of general quantitative rovings can be fed into spinning at the same time, and the spinning efficiency can be effectively improved. the

附图说明 Description of drawings

图1是本实用新型四罗拉三粗纱喂入双集聚纺纱装置结构示意图;  Fig. 1 is a structural schematic diagram of a four-roller three-rove feeding double-concentration spinning device of the present invention;

图2为集棉风箱结构示意图。  Fig. 2 is a schematic diagram of the structure of the cotton collecting bellows. the

具体实施方式 Detailed ways

如图1和图2所示,一种四罗拉三粗纱喂入双集聚纺纱装置,包括集棉风箱13,由后罗拉6和后皮辊15组成的后牵伸罗拉对,中后罗拉7与中后皮辊16组成的中后牵伸罗拉对,中前罗拉8与中前皮辊17组成的中前牵伸罗拉对,前罗拉9和阻捻皮辊18组成的前牵伸罗拉对,所述后罗拉导纱杆位置加装有三喇叭口喂入装置4,其特征在于:所述后罗拉6上加装一种机械式磁性集合器5,所述中后罗拉7钳口处加装有分割辊装置10,所述中前罗拉8为窄槽式负压空心中前罗拉,所述集棉风箱13表面设置两风道包括第一风道14和第二风道12,所述第二风道12与窄槽式负压空心中前罗拉8连接,所述集棉风箱13内部设置压力感应自动刮棉装置19,所述窄槽式负压中前罗拉8为一直径50mm的钢质空心罗拉,所述钢质空心罗拉表面设置有按照一定规律排列的窄槽,其内部装有吸风组件11。  As shown in Figures 1 and 2, a four-roller three-rove feeding double-concentration spinning device includes a collection bellows 13, a rear drafting roller pair composed of a rear roller 6 and a rear top roller 15, and a middle and rear roller 7 The middle and rear drafting roller pair composed of the middle and rear top roller 16, the middle and front drafting roller pair composed of the middle front roller 8 and the middle front top roller 17, the front drafting roller pair composed of the front roller 9 and the anti-twisting top roller 18 , the position of the yarn guide rod of the rear roller is equipped with a three-bell mouth feeding device 4, which is characterized in that: a mechanical magnetic collector 5 is installed on the rear roller 6, and a jaw of the middle and rear roller 7 is added. Equipped with a split roller device 10, the middle front roller 8 is a narrow groove type negative pressure hollow center front roller, and the surface of the cotton collecting bellows 13 is provided with two air passages including a first air passage 14 and a second air passage 12. The second air duct 12 is connected with the narrow groove type negative pressure hollow center front roller 8, and the pressure sensing automatic cotton scraping device 19 is arranged inside the cotton collecting bellows 13, and the narrow groove type negative pressure center front roller 8 is a 50mm in diameter The steel hollow roller is provided with narrow grooves arranged according to certain rules on the surface of the steel hollow roller, and the air suction assembly 11 is installed inside it. the

纱过程中,三根粗纱1、2和3由三喇叭口喂入装置4从后罗拉6喂入,后经过机械式磁性集合器5的机械力的作用实现喂入的三根粗纱的紧密集合,集合后的粗纱经过后区较小的牵伸和整理后由中后罗拉7带动进入分割辊装置10,实现后区整理过的纤维须条的分束和混合,进一步实现喂入的三粗纱的均匀混合,整理混匀后的纤维须条经过中区的牵伸后在窄槽式负压中前罗拉8的负压集聚作用下再次紧密集合后进入前区主牵伸,完成牵伸作用,牵伸后的纤维经加捻成纱,后经导纱钩卷绕在纱管上。  During the yarn process, the three rovings 1, 2 and 3 are fed from the rear roller 6 by the three-flare feeding device 4, and then the three rovings fed are closely assembled by the action of the mechanical force of the mechanical magnetic collector 5. After the rear rovings are drafted and sorted in the rear zone, they are driven by the middle and rear rollers 7 to enter the splitting roller device 10, so as to realize the splitting and mixing of the fiber strands sorted in the rear zone, and further realize the uniform mixing of the fed three rovings After finishing and mixing the fiber strands, after being drawn in the middle zone, they are tightly assembled again under the negative pressure accumulation of the front roller 8 in the narrow groove negative pressure, and then enter the main drafting zone in the front zone to complete the drafting effect. The final fiber is twisted into yarn, and then wound on the bobbin through the yarn guide hook. the

Claims (2)

1. roller three rove feed two collecting-spinning devices, comprise collection cotton bellows (13), the first break draft roller pair being formed by rear roller (6) and rear roller (15), middle rear roller (7) with in after the middle first break draft roller pair that forms of roller (16), the middle front draft roller pair that middle front roller (8) and middle front leather roller (17) form, the front draft roller pair that front roller (9) and resistance twist roller (18) form, described rear roller lever jack position adds three horn mouth feeding units (4), it is characterized in that: on described rear roller (6), install a kind of mechanical type magnetic collector (5) additional, described middle rear roller (7) jaw place adds cuts apart roller arrangement (10), described middle front roller (8) is the hollow middle front roller of narrow slot type negative pressure, the cotton bellows of described collection (13) surface arranges two air channels and comprises the first air channel (14) and the second air channel (12), described the second air channel (12) is connected with the hollow middle front roller of narrow slot type negative pressure (8), the cotton bellows of described collection (13) inside arranges the automatic cotton-sweeping equipment of pressure sensitive (19).
2. a kind of four roller three rove feed two collecting-spinning devices according to claim 1, it is characterized in that, in described narrow slot type negative pressure, front roller (8) is the steel hollow roller of a diameter 50mm, described steel hollow roller surface is provided with the narrow groove that rule is arranged, and air draught assembly (11) is equipped with in its inside.
CN201320611515.6U 2013-10-02 2013-10-02 Four-roller three-rove feeding double-compact-spinning device Expired - Fee Related CN203513863U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105386183A (en) * 2015-12-02 2016-03-09 昌乐神州纺织有限公司 Device and method for preparing compound yarn

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105386183A (en) * 2015-12-02 2016-03-09 昌乐神州纺织有限公司 Device and method for preparing compound yarn
CN105386183B (en) * 2015-12-02 2017-07-04 昌乐神州纺织有限公司 Renaturation yarn preparation facilities and the method for preparing renaturation yarn

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