CN203512970U - Wire winding device with wire winding tension adjustable - Google Patents

Wire winding device with wire winding tension adjustable Download PDF

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Publication number
CN203512970U
CN203512970U CN201320580790.6U CN201320580790U CN203512970U CN 203512970 U CN203512970 U CN 203512970U CN 201320580790 U CN201320580790 U CN 201320580790U CN 203512970 U CN203512970 U CN 203512970U
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CN
China
Prior art keywords
cylinder
controller
wire winding
air inlet
wire
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Expired - Lifetime
Application number
CN201320580790.6U
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Chinese (zh)
Inventor
贺忠臣
曹永华
蔡磊
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Zhejiang Weixing New Building Materials Co Ltd
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Zhejiang Weixing New Building Materials Co Ltd
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Priority to CN201320580790.6U priority Critical patent/CN203512970U/en
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Publication of CN203512970U publication Critical patent/CN203512970U/en
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Abstract

The utility model discloses a wire winding device with wire winding tension adjustable. The wire winding device comprises two fixed pulleys, a movable pulley located between the two fixed pulleys, a wire winding roller, a wire unwinding roller, a controller, an air pressure pump and a pressure adjusting device. The wire winding roller and the wire unwinding roller are located on the two sides of the two fixed pulleys respectively, a meter counter is arranged on the fixed pulley close to the wire winding roller, the meter counter transmits measured data to the controller, one end of the air pressure pump is connected with the controller, the other end of the air pressure pump is connected with the pressure adjusting device, and the pressure adjusting device is composed of a pressure tank, a cylinder, a piston rod, a connector and a swing rod, wherein two air inlet pipes are arranged between the pressure tank and the cylinder, the two air inlet pipes are located on the upper side and the lower side of the piston rod respectively, the end portion of the piston rod is connected with the swing rod through the connector, one end of the swing rod is fixed on a shaft, and the other end of the swing rod is connected with the movable pulley.

Description

A kind of wire material rewinding device of adjustable takeup tension
Technical field
The utility model relates to a kind of wire material rewinding device of adjustable takeup tension, belongs to wire material rewinding technical field.
Background technology
Wire rod is widely used in every field.Wire rod deposit the winding technology that relates to wire rod.The winding of wire rod is under certain tension force at present, and wire collecting is in the I-beam wheel of certain model.In collection process, along with length of wires accumulates in I-beam wheel, wire rod is under the effect of tension force, also accumulation progressively of the pressure that I-beam wheel is produced, certain degree of accumulation, can make Receiving wire wheel produce certain distortion, I-beam wheel produces after distortion, can cause the wire rod that first winds loose.Wire rod, when unwrapping wire is used, can cause the line ball of wire rod, thereby causes the bad quality problems such as broken string.Therefore a kind of exploitation of the wire material rewinding device that can regulate takeup tension is necessary.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of take-up of variable, adjustable takeup tension, this device can change control to takeup tension according to the length of institute's take-up material, this device both can carry out continuous tension variation, also can divide section tension variation.
For addressing the above problem, the technical matters that the utility model adopts is:
A kind of wire material rewinding device of adjustable takeup tension, comprise two fixed pulleys, movable pulley between two fixed pulleys, take-up cylinder, setting reeler, controller, gas pressure pump and pressure-regulating device, take-up cylinder and setting reeler lay respectively at the both sides of two fixed pulleys, near on the fixed pulley of take-up cylinder, be provided with meter counter, meter counter sends the data that record to controller, gas pressure pump one end connects controller, one end is connected with pressure-regulating device, described pressure-regulating device is by head tank, cylinder, piston rod, adaptor union and fork form, between described head tank and cylinder, be provided with two air inlet pipes, described two air inlet pipes lay respectively at the both sides up and down of described piston rod, the end of described piston rod is connected with fork by adaptor union, described fork one end is fixed on axle, the other end is connected with movable pulley.
As preferably, described gas pressure pump is connected with the head tank in pressure-regulating device.
As preferably, described air inlet pipe is provided with manometer, and this manometer sends the data that record to controller.
Beneficial effect: than prior art, wire material rewinding device of the present utility model can carry out continuity to the takeup tension of wire rod according to the length of wires being wound around on take-up pulley and change control or minute section variation control, thereby better realize the winding of wire rod on take-up pulley, improve the winding level of wire rod.
Accompanying drawing explanation
Fig. 1 is the structural representation of the wire material rewinding device of the adjustable takeup tension of the utility model.
The specific embodiment
A kind of wire material rewinding device of adjustable takeup tension, comprise fixed pulley I1 and fixed pulley II2, movable pulley 3 between fixed pulley I1 and fixed pulley II2, take-up cylinder 4, setting reeler 5, controller 6, gas pressure pump 7 and pressure-regulating device, take-up cylinder 4 and setting reeler 5 lay respectively at the both sides of fixed pulley I1 and fixed pulley II2, near on the fixed pulley II2 of take-up cylinder 4, be provided with meter counter 8, meter counter 8 sends the data that record to controller 6, gas pressure pump 7 one end connect controller 6, one end is connected with pressure-regulating device, described pressure-regulating device is by head tank 9, cylinder 10, piston rod 11, adaptor union 12 and fork 13 form, between described head tank 9 and cylinder 10, be provided with two air inlet pipes 14, described two air inlet pipes 14 lay respectively at the both sides up and down of described piston rod 11, the end of described piston rod 11 is connected with fork 13 by adaptor union 12, described fork 13 one end are fixed on axle, the other end is connected with movable pulley 3, gas pressure pump 7 is connected with the head tank 9 in pressure-regulating device, and air inlet pipe 14 is provided with manometer 15, and this manometer 15 sends the data that record to controller 6, is also provided with safety valve 16 on head tank 9.
Gaseous tension in the connection pipe of head tank 9, two air inlet pipes 14 and gas pressure pump 7 and head tank 9 equates, controller 6 is controlled at 60KPa by gas pressure pump 7 by the gaseous tension in head tank 9, the area difference of piston rod both sides Shang Xia 11 is 1cm2, and the centre distance of fork 13 center and adaptor union 12 is 2 times of centre distance of adaptor union 12 center and anchor shaft; With this understanding, can provide for wire rod the tension force of 10N;
When the length of take-up cylinder 4 wire rods is 0~500m, wire tension is set as 10N, and when the length of take-up cylinder 4 wire rods is when being greater than 500m, wire material rewinding tension force is set as 8N.
The metering data that controller 6 is passed back according to meter counter 8, obtain being wrapped in the length of wire rod on take-up cylinder 4, then pass through the gaseous tension that gas pressure pump 7 is controlled in two air inlet pipes 14; When metering length reaches after 500m, it is 48KPa that controller 6 regulates the gaseous tension in two air inlet pipes 14 by gas pressure pump 7, and maintains this pressure, and now wire tension is 8N.
Principle of work: meter counter 8 is crossed signal wire (SW) by the length of wires information exchange being wound around on take-up cylinder 4 and is transferred to controller 6,6 pairs of these length informations of controller carry out by force lift pilot, gas pressure pump 7 being controlled to inflation after analyzing and processing, and then have controlled the gaseous tension intensity that head tank 9 sends cylinder 10 to; Gaseous tension intensity in two air inlet pipes 14 equates, and cylinder 10 inner piston rods Shang Xia 11 both sides gas active area be unequal, therefore in piston rod 11 upper and lower surfaces, produce difference of pressure, and then cause piston rod 11 up-and-down movements, piston rod 11 up-and-down movements can drive fork 13 and movable pulley 3 up-and-down movements, and then cause that the wire tension on movable pulley 3 becomes large or diminishes; Manometer 15 is measured the gaseous tension in two air inlet pipes 14 feed back to controller 6 by pressure inverting wire, gas pressure value and its setting value in 6 pairs of air inlet pipes 14 of controller contrast, if the gas pressure value in air inlet pipe 14 is in the scope of setting value, controller 6 is not adjusted gas pressure pump 7, if the gas pressure value in air inlet pipe 14 is not in the scope of setting value, controller 6 is controlled inflation by force lift pilot to gas pressure pump 7, with the gaseous tension that guarantees air inlet pipe 14 in range of set value; And the length of wires information that the range of set value of gaseous tension is winding on the controller 6 take-up cylinder 4 that 8 transmission come according to meter counter carries out obtaining after analyzing and processing.
Obviously, above-described embodiment is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And these belong to apparent variation that spirit of the present utility model extended out or change still among protection domain of the present utility model.

Claims (3)

1. the wire material rewinding device of an adjustable takeup tension, it is characterized in that: comprise two fixed pulleys, movable pulley between two fixed pulleys, take-up cylinder, setting reeler, controller, gas pressure pump and pressure-regulating device, take-up cylinder and setting reeler lay respectively at the both sides of two fixed pulleys, near on the fixed pulley of take-up cylinder, be provided with meter counter, meter counter sends the data that record to controller, gas pressure pump one end connects controller, one end is connected with pressure-regulating device, described pressure-regulating device is by head tank, cylinder, piston rod, adaptor union and fork form, between described head tank and cylinder, be provided with two air inlet pipes, described two air inlet pipes lay respectively at the both sides up and down of described piston rod, the end of described piston rod is connected with fork by adaptor union, described fork one end is fixed on axle, the other end is connected with movable pulley.
2. the wire material rewinding device of adjustable takeup tension according to claim 1, is characterized in that: described gas pressure pump is connected with the head tank in pressure-regulating device.
3. the wire material rewinding device of adjustable takeup tension according to claim 1, is characterized in that: described air inlet pipe is provided with manometer, and this manometer sends the data that record to controller.
CN201320580790.6U 2013-09-18 2013-09-18 Wire winding device with wire winding tension adjustable Expired - Lifetime CN203512970U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320580790.6U CN203512970U (en) 2013-09-18 2013-09-18 Wire winding device with wire winding tension adjustable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320580790.6U CN203512970U (en) 2013-09-18 2013-09-18 Wire winding device with wire winding tension adjustable

Publications (1)

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CN203512970U true CN203512970U (en) 2014-04-02

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103496617A (en) * 2013-09-18 2014-01-08 镇江耐丝新型材料有限公司 Wire rod take-up device capable of adjusting take-up tension
CN105643120A (en) * 2016-03-04 2016-06-08 奇瑞汽车股份有限公司 Constant tension mechanism and constant tension system of laser cutting machine
CN107934673A (en) * 2017-11-14 2018-04-20 王娟娟 A kind of cable produces tension adjustment level adjuster
CN108439064A (en) * 2018-03-13 2018-08-24 江苏博之旺自动化设备有限公司 A kind of identical tension wire feeder
CN111676607A (en) * 2020-06-05 2020-09-18 山东容润丰地毯有限公司 Constant force straining device and tufting machine
TWI725753B (en) * 2020-02-25 2021-04-21 仲鈜科技股份有限公司 Wire online inspection system

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103496617A (en) * 2013-09-18 2014-01-08 镇江耐丝新型材料有限公司 Wire rod take-up device capable of adjusting take-up tension
CN105643120A (en) * 2016-03-04 2016-06-08 奇瑞汽车股份有限公司 Constant tension mechanism and constant tension system of laser cutting machine
CN107934673A (en) * 2017-11-14 2018-04-20 王娟娟 A kind of cable produces tension adjustment level adjuster
CN107934673B (en) * 2017-11-14 2019-10-18 菱创智能科技(常熟)有限公司 A kind of cable production tension adjustment level adjuster
CN108439064A (en) * 2018-03-13 2018-08-24 江苏博之旺自动化设备有限公司 A kind of identical tension wire feeder
TWI725753B (en) * 2020-02-25 2021-04-21 仲鈜科技股份有限公司 Wire online inspection system
CN111676607A (en) * 2020-06-05 2020-09-18 山东容润丰地毯有限公司 Constant force straining device and tufting machine
CN111676607B (en) * 2020-06-05 2021-11-02 山东容润丰地毯有限公司 Constant force straining device and tufting machine

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Granted publication date: 20140402

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