Eccentric angle can be in harmonious proportion the adjustable ball lapping mechanism of normal pressure
Technical field
The utility model relates to a kind of ball lapping mechanism, especially a kind of ball lapping mechanism for " ball valve " in valve manufacturing industry.
Background technology
In valve manufacturing industry, ball valve is a large class, has many uses, and consumption is very large.Spheroid is the major part sealing in ball valve.In the processing of sphere technique, spherome surface need to carry out attrition process, most of valve manufacturing company when carrying out spherome surface attrition process, employing be traditional method (see figure 1).
Traditional " spheroid " grinding method is: " spheroid ", by " mandrel ", " top " clamping and support, rotates around horizontal axis; Rotatablely moving of " abrasive disk ", is driven by " abrasive disk rotary drive bar ", around vertical axis, rotates.The rotation orthogonal space of the rotation of " spheroid " and " abrasive disk ", the motion of " abrasive disk " is only for the axis around self rotates, their theory locus of operation is a sphere, but the impact of the factors such as during due to the clamping precision of " spheroid ", the overall precision that positioning precision, " grinder " are installed and spheroid rotation surface each point linear velocity is inconsistent, " spheroid " geometric accuracy and surface roughness after grinding often do not reach requirement, thereby causes the difficult quality of " ball valve " up to standard.
Summary of the invention
The utility model is to provide a kind of eccentric angle can be in harmonious proportion the adjustable ball lapping mechanism of normal pressure, be used for solving existing " spheroid " geometric accuracy and surface roughness after grinding and often do not reach requirement, thereby cause the difficult quality technical problem up to standard of " ball valve ".
For achieving the above object, the technical solution of the utility model is: a kind of eccentric angle can be in harmonious proportion the adjustable ball lapping mechanism of normal pressure, comprise abrasive disk, abrasive disk rotating drive shaft, internal axle sleeve, lifting overcoat, be characterized in: abrasive disk rotating drive shaft is fixedly connected with internal axle sleeve, internal axle sleeve upper end is provided with and regulates and cap and stage clip adjustment cap, internal axle sleeve lower end is slidably connected by flat key II and lifting overcoat, between stage clip adjustment cap lower surface and lifting jacket bottom upper surface, holddown spring is housed; Lifting jacket bottom is fixedly connected with U-shaped, and U-shaped is connected with abrasive disk by universal joint.
Between internal axle sleeve and abrasive disk rotating drive shaft, by flat key I, be fixedly connected with internal axle sleeve hold-down screw.On internal axle sleeve cylindrical, have lifting overcoat link slot, lifting overcoat link slot is connected with the dog screw on lifting overcoat cylindrical.Lifting overcoat is connected with U-shaped by lifting overcoat link slot and U-shaped set bolt.
The beneficial effects of the utility model are;
(1) rotatablely moving of abrasive disk imported (Fig. 4) into by abrasive disk rotating drive shaft, by internal axle sleeve, lifting overcoat, lifting overcoat link slot, U-shaped, universal joint, reach abrasive disk, abrasive disk axis and vertical axis have departed from an angle drift angle a, and with this state departing from, around vertical axis, rotate, the movement locus of abrasive disk is similar to the motion of Ho La hoop;
(2) size of drift angle a is adjustable: unclamp U-shaped set bolt (Fig. 5), move U-shaped the position with respect to lifting overcoat, can adjust easily the size of drift angle a;
(3) to act on the normal pressure on spheroid be adjustable to abrasive disk: adjust and regulate and the high and low position of cap, stage clip adjustment cap, can change the elastic force of holddown spring, thereby change abrasive disk, act on the normal pressure on spheroid.
The utility model has changed the motion mode of abrasive disk, and the axis of abrasive disk self and rotation have departed from an angle drift angle a, and has the function of " eccentric angle can be in harmonious proportion abrasive disk adjustable to the normal pressure of spheroid ".It is adjustable that abrasive disk has departed from an angle drift angle a(angle with its axis and vertical axis) position, around vertical axis, rotate, comprehensively both motions, the result obtaining is: spheroid is around horizontal rotational shaft, abrasive disk is to be similar to the motion mode of " Ho La hoop ", around vertical axis, rotate, grinding track is good, and geometric accuracy and the surface roughness of spheroid after grinding is all significantly improved.
Accompanying drawing explanation
Fig. 1 is existing ball lapping processing method schematic diagram;
Fig. 2 is structural upright schematic diagram of the present utility model;
Fig. 3 is structure cutaway view of the present utility model;
Fig. 4 is that eccentric angle of the present utility model is adjustable, normal pressure adjustable structure enlarged drawing;
Fig. 5 is along the cutaway view of A-A in Fig. 4.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail.
As shown in Figures 2 to 5, eccentric angle of the present utility model can be in harmonious proportion the adjustable ball lapping mechanism of normal pressure, comprises abrasive disk 16, abrasive disk rotating drive shaft 1, internal axle sleeve 3, lifting overcoat 9, regulates and cap 6, stage clip adjustment cap 7, holddown spring 5, flat key I2, flat key II4, U-shaped 10, universal joint 14 etc.
Abrasive disk rotating drive shaft 1 is fixedly connected with internal axle sleeve 3, internal axle sleeve 3 upper ends are provided with and regulate and cap 6 and stage clip adjustment cap 7, internal axle sleeve 3 lower ends are slidably connected by flat key II4 and lifting overcoat 9, between stage clip adjustment cap 7 lower surfaces and lifting overcoat 9 upper surfaces, bottom, holddown spring 5 are housed; Lifting overcoat 9 bottoms are fixedly connected with U-shaped 10, and U-shaped 10 is connected with abrasive disk 16 by universal joint 14.
Between internal axle sleeve 3 and abrasive disk rotating drive shaft 1, by flat key I2, be fixedly connected with internal axle sleeve hold-down screw 11.On internal axle sleeve 3 cylindricals, have lifting overcoat locating slot 8, lifting overcoat locating slot 8 is connected with the dog screw on lifting overcoat 9 cylindricals.Lifting overcoat 9 is connected with U-shaped 10 with U-shaped set bolt 13 by lifting overcoat link slot 15.
Feature of the present utility model is: changed the motion mode of abrasive disk, axis and the rotation of abrasive disk 16 self have departed from an angle drift angle a, and has eccentric angle and can be in harmonious proportion the adjustable function of normal pressure of 16 pairs of spheroids of abrasive disk.As Fig. 4, shown in 5, the motion of abrasive disk 16, by abrasive disk rotating drive shaft 1, imported into, internal axle sleeve 3 is by flat key I2, internal axle sleeve hold-down screw 11 is fixedly connected with abrasive disk rotating drive shaft 1, internal axle sleeve 3 is slidably connected by flat key II4 and lifting overcoat 9, lifting overcoat 9 can be done on internal axle sleeve 3, lower slider displacement, on internal axle sleeve 3, be provided with and regulate and cap 6 and stage clip adjustment cap 7, regulate the upper of stage clip adjustment cap 7, upper/lower positions, it is the active force of capable of regulating holddown spring 5, this active force is applied to downwards on lifting overcoat 9, lifting overcoat 9 is connected and connects (position is adjustable) with U-shaped 10 with U-shaped set bolt 13 by lifting overcoat link slot 15, by universal joint 14, be finally connected with abrasive disk 16 for U-shaped 10.As shown in Figure 2,3, 4, during ball lapping, spheroid rotates around horizontal axis, and it is adjustable that abrasive disk 16 has departed from an angle drift angle a(angle with its axis and vertical axis) position, around vertical axis, rotate, comprehensively both motions, the result obtaining is: spheroid is around horizontal rotational shaft, and abrasive disk, to be similar to the motion mode of Ho La hoop, rotates around vertical axis, grinding track is good, and " spheroid " geometric accuracy and surface roughness after grinding is all significantly improved.