CN203508356U - High temperature resisting ultrasonic emission device - Google Patents

High temperature resisting ultrasonic emission device Download PDF

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Publication number
CN203508356U
CN203508356U CN201320555688.0U CN201320555688U CN203508356U CN 203508356 U CN203508356 U CN 203508356U CN 201320555688 U CN201320555688 U CN 201320555688U CN 203508356 U CN203508356 U CN 203508356U
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China
Prior art keywords
emitting head
ultrasonic
shape disk
cooling chamber
high temperature
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Expired - Fee Related
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CN201320555688.0U
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Chinese (zh)
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王剑波
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Individual
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Individual
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Abstract

The utility model discloses a high temperature resisting ultrasonic emission device comprising an ultrasonic transducer, an amplitude-change pole, a T-shaped disc emission head, a cooling chamber, at least one atomizer and a medium conveying pipe, wherein the ultrasonic transducer is connected with the bottom end of the amplitude-change pole; the top end of the amplitude-change pole is connected with the lower end of the T-shaped disc emission head; the disc plane of the T-shaped disc emission head upwards serves as an emission surface; the ultrasonic transducer, the amplitude-change pole and the T-shaped disc emission head form the ultrasonic emission device; the medium conveying pipe is arranged above the T-shaped disc emission head; the T-shaped disc emission head and the amplitude-change pole are arranged inside the cooling chamber; the atomizer is arranged on the side edge of the cooling chamber; the cooling chamber and the atomizer form a cooling device. The high temperature resisting ultrasonic emission device can greatly promote the application and development of the ultrasonic atomization technology in water treatment, seawater desalination, desalination and de-COD treatment of waste water with high salinity and high COD, concentration treatment of radioactive waste water, and material concentration, drying and crystallization.

Description

High temperature resistant ultrasonic transmission device
Technical field
The utility model relates to a kind of Treatment of Industrial Water, dry materials, concentrated and crystallization treatment device, is specifically related to a kind of high temperature resistant ultrasonic transmission device.
Background technology
Chinese invention patent ZL201010154306.4 discloses a kind of ultrasonic atomization and vaporization seawater desalination desalting device, there is following defect in this device: one, medium flows to emission tool head atomization and vaporization from the runner process at ultrasonic transformer center, when processing high-temperature medium, the temperature conduction of high temperature is to transducer, cause that transducer temperature sharply raises, transducer service behaviour is unstable, hydraulic performance decline, even damage, although it is nearly unavailable that radiator fan is housed on transducer; Two, due to work, the enlarged-diameter of medium runner is limited, and is unfavorable for medium large flow atomization; Three,, for seawater and high salinity waste water, easily fouling in circulation, crystallization and stop up runner, be more unfavorable for the smoothness of pasty material.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of high temperature resistant ultrasonic transmission device, and it can make, and ultrasonic atomization technique is applied to water treatment, desalinization better, high-salt wastewater is processed and concentrated, the dry and crystallization of material.
For solving the problems of the technologies described above, the technical solution of the high temperature resistant ultrasonic transmission device of the utility model is:
Comprise ultrasonic transducer, ultrasonic transformer, T shape disk emitting head, cooling chamber, atomizer, medium transport pipe; Ultrasonic transducer connects the bottom of ultrasonic transformer, and the top of ultrasonic transformer connects the lower end of T shape disk emitting head; The disk plane of T shape disk emitting head is upwards as the surface of emission, and ultrasonic transducer and ultrasonic transformer, T shape disk emitting head form ultrasonic transmission device; The top of T shape disk emitting head is provided with medium transport pipe; Between the outlet of medium transport pipe and T shape disk emitting head, have a spacing; T shape disk emitting head and ultrasonic transformer are arranged in cooling chamber; Cooling chamber upper end open, the surface of emission of T shape disk emitting head stretches out cooling chamber; The side of cooling chamber is provided with at least one sprayer; Cooling chamber and sprayer form cooling device; The bottom of cooling chamber is provided with discharge outlet.
The outlet of described medium transport pipe is positioned at the center of T shape disk emitting head.
The surface of emission of described T shape disk emitting head and the central vertical of medium transport pipe.
The upper end open of described cooling chamber is less than the disc face of T shape disk emitting head.
Described ultrasonic transformer comprises solid cylinder, cylindrical bottom adpting flange, and the curved reducing of flange end dwindles.
Described ultrasonic transformer is stainless steel, steel alloy or titanium alloy material.
The material of described T shape disk emitting head is steel alloy, stainless steel, aluminium alloy or titanium alloy.
Described T shape disk emitting head is solid, and the thickness of disk is 5~10mm.
Described sprayer is ultrasound piezoelectric potsherd atomizer, high-pressure pump atomizer or Compressed Air Nebulizer.
The technique effect that the utility model can reach is:
In identical ultrasonic frequency, the surface of emission area of the utility model T shape disk emitting head is large, and medium atomization amount is large, and comparing existing loud-speaker shape tool heads nebulization efficiency increases, stable performance.
Cooling device of the present utility model can reduce the temperature of T shape disk emitting head rapidly effectively, makes transducer not affected by medium temperature, can continuous operation.
The utility model is provided with independently medium transport pipeline, and the selection range of conveyance conduit is wide, as selects resistant to elevated temperatures polytetrafluoroethylmaterial material, and high salt worker's waste water is not existed completely to the fouling of tube wall, Crystallization Plugging phenomenon.
The treatable medium material of the utility model institute is unrestricted, the scope of application is wide, can greatly promote ultrasonic atomization technique to process at the desalination of water treatment, desalinization, high salt, high-COD waste water, de-COD, containing radioactive wastewater concentration, and material is concentrated, dry and application and the development of crystallization.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is the schematic diagram of the high temperature resistant ultrasonic transmission device of the utility model.
Description of reference numerals in figure:
1 is ultrasonic transducer, and 2 is ultrasonic transformer,
3 is T shape disk emitting head, and 4 is medium transport pipe,
5 is cooling chamber, and 6 is atomizer.
The specific embodiment
As shown in Figure 1, the utility model is high temperature resistant ultrasonic transmission device, comprises ultrasonic transducer 1, ultrasonic transformer 2, T shape disk emitting head 3, cooling chamber 5, atomizer 6, medium transport pipe 4;
Ultrasonic transducer 1 is threaded connection the bottom of ultrasonic transformer 2, and the top of ultrasonic transformer 2 connects the lower end of T shape disk emitting head 3; The disk plane of T shape disk emitting head 3 is upwards as the surface of emission, and ultrasonic transducer 1 forms ultrasonic transmission device with ultrasonic transformer 2, T shape disk emitting head 3;
The top of T shape disk emitting head 3 is provided with medium transport pipe 4; The outlet of medium transport pipe 4 is positioned at the center of T shape disk emitting head 3, the surface of emission of T shape disk emitting head 3 and the central vertical of medium transport pipe 4, and have a spacing between the outlet of medium transport pipe 4 and T shape disk emitting head 3;
T shape disk emitting head 3 and ultrasonic transformer 2 are arranged in cooling chamber 5; Cooling chamber 5 upper end open, the surface of emission of T shape disk emitting head 3 stretches out cooling chamber 5; The upper end open of cooling chamber 5 is less than the disc face of T shape disk emitting head 3;
The side of cooling chamber 5 is provided with at least one sprayer 6; Cooling chamber 5 and sprayer 6 form cooling device;
The bottom of cooling chamber 5 is provided with discharge outlet A2.
Ultrasonic transducer 1 is longitudinal piezoelectric ceramic transducer, and the frequency of ultrasonic transducer 1 can be 20KHz, 28KHz, 30KHz, 35KHz, 40KHz, 55KHz, 70KHz etc.
Ultrasonic transformer 2 is solid cylinder, and cylindrical end has flange, starts curved reducing dwindle at flange end, and port is connected with T shape disk emitting head 3 by screw thread; The ultrasonic mechanical energy amplitude of vibration of ultrasonic transducer 1 is amplified ultrasonic transformer 2 and cumulative conducts to T shape disk emitting head 3, and amplitude of vibration is between 10~100 microns;
Ultrasonic transformer 2 can be stainless steel, steel alloy or the titanium alloy material with good tensile strength, wearability performance.
T shape disk emitting head 3 is solid, and the thickness of disk is 5~10mm, and surface of emission horizontal vertical upwards; The material of T shape disk emitting head 3 is steel alloy, stainless steel, aluminium alloy or titanium alloy, according to the corrosivity of medium, selects; Medium is injected on the T shape surface of emission by ultrasonic mechanical energy cavitation atomization (or breaing up), between approximately 1~100 micron of the trickle droplet of the kind cavitation atomization of frequency.
Sprayer 6 is ultrasound piezoelectric potsherd atomizer (can be also high-pressure pump atomizer or Compressed Air Nebulizer), frequency 1.7MHz, volume is little, with pure water atomization water source, water temperature is normal temperature, between 1~3 micron of water fog particle, vaporization rapidly after heat absorption while being sprayed on T shape disk emitting head 3 bottoms surperficial, band becomes popular, good cooling effect, and noiseless to the loose ripple of the frequency of T shape disk emitting head 3.
Operation principle of the present utility model is as follows:
Ultrasonic transducer 1 work that switches on power, passes to T shape disk emitting head 3 by ultrasonic transformer 2, and the surface of emission of T shape disk emitting head 3 sends sonic oscillation ripple;
Medium transport pipe 4 is injected into the high-temperature material of approximately 90 degree on the surface of emission of T shape disk emitting head 3, sonic oscillation ripple is broken up high-temperature material, material oppositely rebounds in the air, form the atomizing particle of approximately 1~100 micron, high-temperature water molecule high-speed cruising is vaporized rapidly, depart from the material of saliferous in material (or containing solid), complete Separation of Solid and Liquid;
The high temperature of material is by T shape disk emitting head 3, ultrasonic transformer 2 heat conduction are to ultrasonic transducer 1, for avoiding the high temperature of material that the temperature of ultrasonic transducer 1 is raise, destroy its normal service behaviour, open atomizer 6, by sprayer 6 to the superfine spray that sprays into approximately 1~3 micron of particle diameter in cooling chamber 5, the superfine spray vaporization that absorbs heat is rapidly taken away heat, make whole disk body and the ultrasonic transformer 2 of T shape disk emitting head 3 cooling rapidly, stop high-temperature temperature to ultrasonic transformer 2 heat conduction, make ultrasonic transducer 1 remain on the good working state of low temperature, to realize long time continuous working,
The condensate water that superfine spray condensation forms is discharged by the discharge outlet A2 of cooling chamber 5.
Most of high salt, high COD chemical pharmaceutical waste water and nuclear power plant are hot waste waters containing radioactive wastewater, temperature reaches 60~95 ℃, adopt the utility model to high salt, high-COD waste water desalting processing and radioactive wastewater concentration, the high-temperature temperature that utilizes waste water itself directly carries out ultrasonic atomization, vaporization and need not heat energy consumption media fluid, can reach energy-conservation object; The hydrone of vaporization is by collecting, be condensed into recycle-water, dry solids recycling.
The utility model can be widely used in desalinization, high salt, the desalination of high COD industrial wastewater, de-material processing and radioactive wastewater concentration, and the fields such as concentrated, dry and crystallization of various materials.

Claims (9)

1. a high temperature resistant ultrasonic transmission device, is characterized in that: comprise ultrasonic transducer, ultrasonic transformer, T shape disk emitting head, cooling chamber, atomizer, medium transport pipe;
Ultrasonic transducer connects the bottom of ultrasonic transformer, and the top of ultrasonic transformer connects the lower end of T shape disk emitting head; The disk plane of T shape disk emitting head is upwards as the surface of emission, and ultrasonic transducer and ultrasonic transformer, T shape disk emitting head form ultrasonic transmission device;
The top of T shape disk emitting head is provided with medium transport pipe; Between the outlet of medium transport pipe and T shape disk emitting head, have a spacing;
T shape disk emitting head and ultrasonic transformer are arranged in cooling chamber; Cooling chamber upper end open, the surface of emission of T shape disk emitting head stretches out cooling chamber;
The side of cooling chamber is provided with at least one sprayer; Cooling chamber and sprayer form cooling device;
The bottom of cooling chamber is provided with discharge outlet.
2. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: the outlet of described medium transport pipe is positioned at the center of T shape disk emitting head.
3. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: the surface of emission of described T shape disk emitting head and the central vertical of medium transport pipe.
4. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: the upper end open of described cooling chamber is less than the disc face of T shape disk emitting head.
5. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: described ultrasonic transformer comprises solid cylinder, cylindrical bottom adpting flange, and the curved reducing of flange end dwindles.
6. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: described ultrasonic transformer is stainless steel, steel alloy or titanium alloy material.
7. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: the material of described T shape disk emitting head is steel alloy, stainless steel, aluminium alloy or titanium alloy.
8. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: described T shape disk emitting head is solid, and the thickness of disk is 5~10mm.
9. high temperature resistant ultrasonic transmission device according to claim 1, is characterized in that: described sprayer is ultrasound piezoelectric potsherd atomizer, high-pressure pump atomizer or Compressed Air Nebulizer.
CN201320555688.0U 2013-09-09 2013-09-09 High temperature resisting ultrasonic emission device Expired - Fee Related CN203508356U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN201320555688.0U CN203508356U (en) 2013-09-09 2013-09-09 High temperature resisting ultrasonic emission device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107306372A (en) * 2016-04-22 2017-10-31 克洛纳有限公司 Ultrasonic transducer with emissive element
CN109513908A (en) * 2018-12-29 2019-03-26 有研工程技术研究院有限公司 A kind of Vltrasonic device suitable for long time treatment magnesium alloy fused mass
CN113634428A (en) * 2020-07-03 2021-11-12 徐詹程 High-efficient refrigerated ultrasonic shower nozzle device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107306372A (en) * 2016-04-22 2017-10-31 克洛纳有限公司 Ultrasonic transducer with emissive element
CN107306372B (en) * 2016-04-22 2019-12-10 克洛纳有限公司 Ultrasonic transducer with radiating element
CN109513908A (en) * 2018-12-29 2019-03-26 有研工程技术研究院有限公司 A kind of Vltrasonic device suitable for long time treatment magnesium alloy fused mass
CN109513908B (en) * 2018-12-29 2020-11-06 有研工程技术研究院有限公司 Ultrasonic device suitable for long-time treatment of magnesium alloy melt
CN113634428A (en) * 2020-07-03 2021-11-12 徐詹程 High-efficient refrigerated ultrasonic shower nozzle device

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Termination date: 20150909

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