Utility model content
The defects such as the technical problems to be solved in the utility model is,, assembling inconvenience high for defect rate in prior art and production efficiency are low, provide a kind of atomizer and the electronic cigarette that can enhance productivity and be easy to automated production.
The utility model solves the technical scheme that its technical problem adopts: construct a kind of atomizer, for being combined to form electronic cigarette with battery bar, described atomizer comprises sleeve pipe, be arranged on atomization seat in described sleeve pipe, be arranged on the first electrode and second electrode for being electrically connected to battery bar of described sleeve pipe one end, and being arranged on the insulator between described the first electrode and the second electrode, described atomization seat and described insulator are one-body molded.
In atomizer described in the utility model, in described atomization seat and described insulator, offer vertically for the smoke path for smog circulation; In described atomization seat, also offer vertically at least one passage that wears for wearing for electric conductor.
In atomizer described in the utility model, described smoke path comprises the first passage of axially offering along described atomization seat and the second passage being connected with described the first passage of axially offering along described insulator; The described passage that wears is at least one perforation of axially offering along described atomization seat.
In atomizer described in the utility model, described perforation is two, and two described perforation are around described the first passage setting; Described atomizer also comprises atomizing component, and described electric conductor is the first electric conductor and the second electric conductor that is connected to the atomization part two ends of described atomizing component;
Described the first electric conductor is connected with described the first electrodes conduct through one of them perforation in two described perforation, and the second electric conductor is connected with described the second electrodes conduct through wherein another perforation in two described perforation.
In atomizer described in the utility model, on the circumferential lateral wall of described insulator near described atomization seat one end, offer through hole, described the first electric conductor is the circumferential exterior surface to described the first electrode through described through hole butt, the inner surface interference fit of the circumferential exterior surface of described the first electrode and insulator clamps described the first electric conductor, and described the first electrode is electrically connected to the first electric conductor;
Described sleeve pipe and atomization seat interference fit clamp described the second electric conductor, and described sleeve pipe is electrically connected to the second electric conductor.
In atomizer described in the utility model, described the second electrode coordinates to form to conduct electricity with sleeve interference and is connected.
In atomizer described in the utility model, described atomizer also comprises atomizing component, described electric conductor is the first electric conductor and the second electric conductor that is connected to the atomization part two ends of described atomizing component, described the first electric conductor is connected with described the first electrodes conduct with the second passage through described the first passage successively, and described the second electric conductor is connected with described the second electrodes conduct through described perforation.
In atomizer described in the utility model, the circumferential exterior surface of described the first electrode coordinates described the first electric conductor of clamping with the inner surface of insulator, the first electrode is electrically connected to the first electric conductor;
The inner surface of described the second electrode coordinates described the second electric conductor of clamping with the outer surface of insulator, the second electrode is electrically connected to the second electric conductor.
The utility model has also been constructed a kind of electronic cigarette, comprises battery bar and atomizer, the atomizer that described atomizer is as described above.
In electronic cigarette described in the utility model, the structure that described atomizer and battery bar are structure as a whole or removably connect.
Implement atomizer of the present utility model and electronic cigarette, there is following beneficial effect: by atomization seat and insulator is one-body molded, not only facilitated the assembling of electronic cigarette, and can reduction in the numbers of seconds and the operation of avoiding welding electric wire, simplified assembling process, enhance productivity greatly, be easy to automated production.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
In order to solve the atomization seat and the insulator that exist in prior art, it is separating component, defect in assembling and die molding process, provide a kind of by atomization seat and insulator one-body molded after, on integrated atomization seat and insulator structure, offer respectively smoke path and wear passage, like this after being assembled into electronic cigarette sleeve pipe, can there is not the position skew between the two of atomization seat and insulator and the channel jam or the impaired phenomenon of wire that cause; And utilize the mould just can moulding, and use smoke path that a mould offers and to wear the passage that passage also can guarantee both consistent, the advantages such as good forming effect.Below in conjunction with accompanying drawing, architectural feature of the present utility model is described in further detail.
As shown in Figure 1, one of the utility model preferred embodiment provides a kind of atomizer, for being combined to form electronic cigarette with battery bar (not shown on figure).Described atomizer comprises sleeve pipe 1, is arranged on atomization seat 2 and atomizing component in sleeve pipe 1, described atomizing component comprises the first electrode 4, the second electrode 5, insulator 3, atomization part 6, oil storage part 7 and Huang Na pipe 8, described the first electrode 4 and the second electrode 5 are arranged on one end of sleeve pipe 1, for being electrically connected to battery component, described insulator 3 is arranged between the first electrode 4 and the second electrode 5, and insulator 3 is one-body molded with atomization seat 2.Sleeve pipe 1 is roughly the cylinder-like structure of hollow, and its inwall is made by conductive material.Described atomization part 6 can be ultrasonic ultrasonic delay line memory or heating wire, and in the present embodiment, described atomization part 6 is to be located in the heating wire that described Huang is received on pipe 8, and described oil storage part 7 is set in described Huang and receives on pipe 8.
In atomization seat 2 and insulator 3, offer vertically for the smoke path for smog airflow, atomization seat 2 also offers at least one passage that wears for wearing for electric conductor vertically.Smoke path of the present utility model is opened in respectively in integrated atomization seat 2 and insulator 3, so just can guarantee the unimpeded of smoke path, the atomization seats 2 that the separated combination of two of prior aries can not occur and insulator 3 make minute to be located at two smoke path on parts at assembling hour offset and misplace; Equally because insulator 3 and atomization seat 2 are one-body molded, can there is not dislocation and be expressed to wire in the passage that wears that makes to be opened in its periphery between the two when assembling, makes harness damage yet.
As Fig. 3 and in conjunction with as shown in Fig. 4, described atomization seat 2 comprises the first passage 21, perforation 22 and annular boss 23, described the first passage 21 axially offering along atomization seat 2; Atomization seat 2 also offers at least one perforation 22 vertically, and described perforation 22 is two, and two described perforation 22 arrange around the first passage 21; The circumferential lateral margin of the first passage 21 extends to form described annular boss 23 towards the direction of atomization part 6.
Described insulator 3 comprises the second passage 31 and through hole 32, and described the second passage 31 is axially offered along insulator 3, and is connected with described the first passage 21; On the circumferential lateral wall of insulator 3 near atomization seat 2 one end, offer through hole 32.
Described annular boss 23, the first passage 21 and the second passage 31 are combined to form the described smoke path for smog airflow, described in wear passage at least one perforation 22 for axially offering along atomization seat 2.Be appreciated that in other embodiments, can not want annular boss 23, by the first passage 21 and the second passage 31, be combined to form the described smoke path for smog airflow.
As Fig. 3 and in conjunction with as shown in Fig. 2, in described atomizing component, the two ends of atomization part 6 are connected with the first electric conductor 101 and the second electric conductor 102, the first electric conductor 101 is successively through the circumferential exterior surface of one of them perforation 22 and through hole 32 butt to the first electrodes 4 in two described perforation 22, the inner surface interference fit of the circumferential exterior surface of the first electrode 4 and insulator 3 clamps described the first electric conductor 101, and the first electrode 4 is electrically connected to the first electric conductor 101.The second electric conductor 102 through wherein another 22 butts of boring a hole in two described perforation 22 to sleeve pipe 1, sleeve pipe 1 clamps the second electric conductor 102 with atomization seat 2 interference fit, sleeve pipe 1 is electrically connected to the second electric conductor 102, due to the second electrode 5 and sleeve pipe 1 interference fit, the second electric conductor 102 is connected with the second electrode 5 conductions again.
Be appreciated that in other embodiments, the second electric conductor 102 also can, through wherein another 22 butt to the second electrodes 5 of boring a hole in two described perforation 22, clamp the second electric conductor 102 by the interference fit between the second electrode 5 and insulator 3.
Because atomization seat 2 and insulator 3 are formed in one, therefore, in the process of processing, only need to there is a whole mould, do not need to use independently two moulds, so not only improve production efficiency, and reduced the defect rate of product.By using an integrally forming mould, can directly locate the first passage 21 and the second passage 31 on atomization seat 2 and insulator 3, the first passage 21 and the second passage 31 are more easily aimed at, and effectively avoided blocking because of departing from of insulator 3 perforation 22 situations that electric conductor cannot be worn.
Meanwhile, by atomization seat 2 and insulator 3 is one-body molded, greatly simplified assembling process.Can be easier during assembling by insulator 3 and electrode, clamp the electric conductor that is connected to atomization part two ends, realize being electrically connected to of atomization part and electrode.And in traditional electronic cigarette, mainly on electrode, to realize atomization part and be connected with the conduction between electrode by electric conductor is welded on, so just must first electric conductor be welded on electrode, and then carry out the assembling of each device in atomizer, because electric conductor is rapid wear product, therefore while adopting in this way, electric conductor easily damages in assembling process.And in the utility model, can simply directly by assembling, realize atomization part 6 and be electrically connected to interelectrode.
Therefore, during assembling first by the first electric conductor 101 that is connected to atomization part 6 one end through the perforation 22 on atomization seat 2 and the through hole 32 on insulator 3, make the circumferential exterior surface of the first electric conductor 101 butt to the first electrodes 4, the perforation 22 of simultaneously the second electric conductor 102 being passed on atomization seat 2; Then by the first electrode 4 plug-in mountings to the second passage 31 of insulator 3, thereby make the circumferential exterior surface of the first electrode 4 and the inner surface interference fit of insulator 3 clamp the first electric conductor 101, realize being electrically connected between the first electric conductor 101 and the first electrode 4; Finally by atomization seat 2 and insulator 3 plug-in mountings that are connected with the first electrode 4 and the second electrode 5 to sleeve pipe 1, make sleeve pipe 1 and atomization seat 2 interference fit clamp the second electric conductor 102, the second electrode 5 and sleeve pipe 1 interference fit simultaneously, realizes being electrically connected between the second electric conductor 102 and the second electrode 5 with this.
Because atomization seat 2 and insulator 3 are one-body molded, therefore, when atomization seat 2 and insulator 3 plug-in mountings are interior to sleeve pipe 1, by the second electrode 5 or the first electrode 4 applied thrusts, can very easily atomization seat 2 be pushed in sleeve pipe 1.And in traditional electronic cigarette, because atomization seat 2 and insulator 3 are separate, by to the second electrode 5 or the first electrode 4 applied thrusts, make insulator 3 butts to atomization seat 2, and then atomization seat 2 is pushed in sleeve pipe 1, be easy to like this damage electric conductor, increase the defect rate in production process.
Therefore, the utility model, by atomization seat 2 and insulator 3 are made of one to moulding, has not only facilitated the assembling of electronic cigarette, and can reduction in the numbers of seconds and the operation of avoiding welding electric wire, enhances productivity greatly, is easy to automated production.
Fig. 5 shows a kind of atomizer that two of the utility model preferred embodiment provides, and described atomizer is for being combined to form electronic cigarette with battery bar (not shown on figure).The difference of the present embodiment and embodiment mono-is the structure of atomization seat 2 and insulator 3.
As Fig. 7 and in conjunction with as shown in Fig. 6, insulator 3 is one-body molded with atomization seat 2, and described atomization seat 2 comprises the first passage 21, perforation 22 and annular boss 23, described the first passage 21 axially offering along atomization seat 2; Atomization seat 2 also offers a perforation 22 vertically, and described perforation 22 arranges around the first passage 21; The circumferential lateral margin of the first passage 21 extends to form described annular boss 23 towards the direction of atomization part 6; Described insulator 3 comprises along insulator 3 axially offers the second passage 31.
Described annular boss 23, the first passage 21 and the second passage 31 are combined to form the described smoke path for smog airflow, described in wear the perforation 22 of passage for axially offering along atomization seat 2.
In described atomizing component, the two ends of atomization part 6 are connected with the first electric conductor 101 and the second electric conductor 102, the first electric conductor 101 passes the circumferential exterior surface of described smoke path butt to the first electrode 4 successively, by interference fit between the circumferential exterior surface of the first electrode 4 and the inner surface of insulator 3, clamp described the first electric conductor 101, the first electrode 4 is electrically connected to the first electric conductor 101.The second electric conductor 102, through the inner surface of perforation 22 butt to the second electrodes 5, clamps the second electric conductor 102 by the inner surface of the second electrode 5 and the outer surface interference fit of insulator 3, and the second electric conductor 102 is connected with the second electrode 5 conductions.
Be appreciated that in other embodiments, can not want annular boss 23, by the first passage 21 and the second passage 31, be combined to form the described smoke path for smog airflow.
Therefore, during assembling, first the circumferential exterior surface of first electric conductor 101 of atomization part 6 one end through described smoke path butt to the first electrode 4, the simultaneously inner surface through perforation 22 butt to the second electrodes 5 on atomization seat 2 by the second electric conductor 102 will be connected to; Then by the first electrode 4 plug-in mountings to the second passage 31 of insulator 3, thereby make the circumferential exterior surface of the first electrode 4 and the inner surface interference fit of insulator 3 clamp the first electric conductor 101, realize being electrically connected between the first electric conductor 101 and the first electrode 4, the second electrode 5 is sleeved on outside insulator 3 simultaneously, thereby make the inner surface of the second electrode 5 and the circumferential exterior surface interference fit of insulator 3 clamp the second electric conductor 102, realize being electrically connected between the second electric conductor 102 and the second electrode 5; Finally by atomization seat 2 and insulator 3 plug-in mountings that are connected with the first electrode 4 and the second electrode 5 to sleeve pipe 1.
The utility model also provides a kind of assemble method of atomizer, and method comprises the following steps:
S1, provide sleeve pipe 1, in described sleeve pipe 1, be coaxially arranged with integrated atomization seat 2 and insulator 3, in described atomization seat 2 and insulator 3, offer vertically for the smoke path for smog circulation, on described atomization seat 2, also offer the passage that wears wearing for the first electric conductor 101 or the second electric conductor 102;
S2, will be connected to first electric conductor 101 at atomization part 6 two ends or the second electric conductor 102 respectively through described smoke path and/or wear passage and be electrically connected to described the first electrode 4 or described the second electrode 5;
S3, described atomizer and battery bar are connected to form to described electronic cigarette.
Before described step S1, also comprise: preparation process: along described atomization seat 2, axially offer the first passage 21, and axially offer along described insulator 3 the second passage 31 being connected with the first passage 21; Along described atomization seat 2, axially also offer at least one perforation 22;
Described smoke path comprises the first passage 21 and the second passage 31 being connected, described in wear passage for along described atomization seat 2, axially offer at least one perforation 22.
In described step S2, specifically comprise the following steps:
S21, one end of the first electric conductor 101 is fixedly connected on to one end of atomization part 6, one end of the second electric conductor 102 is fixedly connected on to the other end of atomization part 6;
S22, along atomization seat 2, axially offer two perforation 22 and at insulator 3, on the circumferential lateral wall near atomization seat 2 one end, offer a through hole 32, by first electric conductor 101 other ends successively through one of them perforation 22 of two perforation 22 and the circumferential exterior surface of through hole 32 butt to the first electrodes 4; By second electric conductor 102 other ends through two perforation 22 another perforation 22 and butt to sleeve pipe 1.
After described step S2, also comprise: suit step: the oil storage part 7 of atomizing component is sleeved on atomization seat 2, then atomization seat 2 is sleeved in sleeve pipe 1, make sleeve pipe 1 and atomization seat 2 interference fit clamp the second electric conductor 102; To the second passage 31 of insulator 3, make the first electrode 4 clamp the first electric conductor 101 with insulator 3 interference fit the first electrode 4 plug-in mountings; The second electrode 5 is sleeved on outside insulator 3, makes the second electrode 5 and sleeve pipe 1 interference fit.
In described step S2, specifically comprise the following steps:
S21 ', one end of the first electric conductor 101 is fixedly connected on to one end of atomization part 6, one end of the second electric conductor 102 is fixedly connected on to the other end of atomization part 6;
S22 ', by the other end of the first electric conductor 101 successively through the circumferential exterior surface of the first passage 21 and the second passage 31 butt to the first electrodes 4; Circumferential exterior surface by the other end of the second electric conductor 102 through perforation 22 butt to the second electrodes 5.
After described step S2, also comprise: suit step: the oil storage part 7 of atomizing component is sleeved on atomization seat 2, then atomization seat 2 is sleeved in sleeve pipe 1; To the second passage 31 of insulator 3, make the circumferential exterior surface of the first electrode 4 and the inner surface interference fit of insulator 3 clamp the first electric conductor 101 the first electrode 4 plug-in mountings; Again the second electrode 5 is sleeved on outside insulator 3, makes the circumferential exterior surface of the second electrode 5 and the outer surface interference fit of insulator 3 clamp the second electric conductor 102.
In sum, due to atomization seat 2 and insulator 3 is one-body molded, only need to utilize a mould just can realize, and use smoke path that a mould offers and wear the passage uniformity that passage also can guarantee both, the advantages such as good forming effect; One-body molded parts have not only facilitated the assembling of electronic cigarette, and the one-body molded operation of can reduction in the numbers of seconds and avoiding welding electric wire, have simplified assembling process, enhance productivity greatly, are easy to automated production.
Although the utility model describes by specific embodiment, it will be appreciated by those skilled in the art that, in the situation that not departing from the utility model scope, can also carry out various conversion and be equal to alternative the utility model.In addition, for particular condition or material, can make various modifications to the utility model, and not depart from scope of the present utility model.Therefore, the utility model is not limited to disclosed specific embodiment, and should comprise the whole embodiments that fall within the scope of the utility model claim.