CN203491056U - Inverter welding machine nanocrystalline transformer - Google Patents
Inverter welding machine nanocrystalline transformer Download PDFInfo
- Publication number
- CN203491056U CN203491056U CN201320566134.0U CN201320566134U CN203491056U CN 203491056 U CN203491056 U CN 203491056U CN 201320566134 U CN201320566134 U CN 201320566134U CN 203491056 U CN203491056 U CN 203491056U
- Authority
- CN
- China
- Prior art keywords
- nanocrystalline
- transformer
- coil
- magnet ring
- welding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003466 welding Methods 0.000 title abstract 5
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 11
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000004411 aluminium Substances 0.000 claims description 9
- 210000003298 dental enamel Anatomy 0.000 claims description 9
- 150000003949 imides Chemical class 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000004804 winding Methods 0.000 abstract description 2
- 239000011162 core material Substances 0.000 description 8
- 230000006698 induction Effects 0.000 description 3
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002707 nanocrystalline material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Images
Landscapes
- Coils Of Transformers For General Uses (AREA)
Abstract
The utility model discloses an inverter welding machine nanocrystalline transformer, and belongs to the technical field of transformers. The inverter welding machine nanocrystalline transformer comprises a nanocrystalline magnet ring, a primary coil and a secondary coil, wherein the nanocrystalline magnet ring is provided with supporting legs, and the primary coil and the secondary coil are wound around the magnet ring. The inverter welding machine nanocrystalline transformer is characterized in that the magnet ring is formed by winding a nanocrystalline ultra-thin band which is 23-25 microns thick, a lead of the primary coil and a lead of the secondary coil are both enameled aluminum wires, and a connector of each coil outgoing / ingoing line is connected with an aluminum product of the leads in a burn-in mode through a copper-aluminum terminal. The inverter welding machine nanocrystalline transformer has the advantages that power loss is low, work frequency is high, the weight is light, cost is low, the cooling speed is high, and the connectors are in good contact when large currents pass through the connectors.
Description
Technical field
The utility model relates to a kind of transformer, particularly the nanocrystalline transformer of a kind of inverter type welder.
Background technology
Inverter is the capital equipment of inverter type welder, and transformer is the heart of inverter, and transformer device structure comprises magnetic core and coil.Generally in high frequency inverter, adopt ferrite as core material, though FERRITE CORE high-frequency loss is lower, the magnetic characteristic of its low-frequency range is not so good, again because its saturation induction value is lower, the volume and weight of magnetic core is still larger, in addition, ferritic Curie temperature is lower, poor heat stability, the slightly high magnetic induction value that causes of temperature reduces, easily saturated, unstable working condition, is not suitable for using under high-frequency high-power.
On high-frequency high-power inverter, the nanocrystalline core material as transformer of existing most employing, because nanocrystalline material has advantages of that magnetic induction value is high, magnetic permeability is high, loss is low, Curie temperature is high, the transformer application of its manufacture, on inverter, has played great role to the raising of power supply reliability.
But still there are some defects in existing nanocrystalline transformer in the market: 1, magnetic core adopts the nanocrystalline strip coiling of 28-32 μ m to form, and power loss is still higher, and operating frequency is the highest can only reach 30KHZ; 2, winding wire adopts enamel covered wire, and cost is higher, and the weight of transformer is larger, and cooling rate is slow; 3, coil goes out the joint employing copper aluminum connecting terminal soldering connection of lambda line, often occurs the problem of loose contact when large electric current passes through.
Utility model content
Technical problem to be solved in the utility model is to overcome the problems referred to above, and provide, a kind of power loss is low, operating frequency is high, and lightweight, cost is low, cooling rate is fast, joint contacts the nanocrystalline transformer of good inverter type welder.
The technical solution of the utility model is:
The nanocrystalline transformer of inverter type welder, comprise the Nanocrystalline core with leg, and install around primary coil, the secondary coil on magnet ring, it is characterized in that: described magnet ring is reeled and formed by the nanocrystalline ultra-thin strip of 23-25 μ m, the wire of described primary coil and secondary coil all adopts enamel insulated aluminium wire, and the joint that coil goes out lambda line adopts copper aluminum connecting terminal to freeze and be connected with the aluminium of wire.
The enamel insulated aluminium wire of secondary coil described in the utility model is wrapped with 2 strata imide membranes.
The lambda line that goes out of coil described in the utility model is wrapped with varnished tube, and the joint that goes out lambda line is provided with heat-shrinkable T bush.
The beneficial effects of the utility model are:
1, magnet ring material adopts nanocrystalline ultra-thin strip coiling to form, and power loss reduces by 20%, and operating frequency is the highest can be to 45KHZ;
2, the wire of coil changes enamel insulated aluminium wire into by enamel covered wire, and transformer overall weight is light by 20%, and cost 30% is cooling quick, and is convenient to coiling;
3, the joint that coil goes out lambda line adopts connections of freezing of copper aluminum connecting terminal, the problem of loose contact when solving large electric current and passing through.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the syndeton schematic diagram of copper aluminum connecting terminal in the utility model embodiment.
Embodiment
Now by reference to the accompanying drawings and embodiment the utility model is further described:
As depicted in figs. 1 and 2, the nanocrystalline transformer of the inverter type welder of the utility model embodiment, comprises the Nanocrystalline core 10 with leg 11, and installs around primary coil 20, secondary coil 30 on magnet ring 10.Magnet ring 10 is reeled and is formed by the nanocrystalline ultra-thin strip of 23-25 μ m, and the external diameter of magnet ring 10 is 80mm, and internal diameter is 50mm, and thickness is 25mm.Primary coil 20 adopts enamel insulated aluminium wire, and it goes out lambda line outer wrapping varnished tube 40, and secondary coil 30 adopts enamel insulated aluminium wire outer wrapping 2 strata imide membranes, and it goes out lambda line outer wrapping varnished tube 40, lead collar magnetic bead 31.Coil goes out wire-entering head and first shells coat of paint, then with copper aluminum connecting terminal 50 connection of freezing, and encase with heat-shrink tube 60.
Claims (3)
1. the nanocrystalline transformer of inverter type welder, comprise the Nanocrystalline core with leg, and install around primary coil, the secondary coil on magnet ring, it is characterized in that: described magnet ring is reeled and formed by the nanocrystalline ultra-thin strip of 23-25 μ m, the wire of described primary coil and secondary coil all adopts enamel insulated aluminium wire, and the joint that coil goes out lambda line adopts copper aluminum connecting terminal to freeze and be connected with the aluminium of wire.
2. according to the nanocrystalline transformer of inverter type welder claimed in claim 1, it is characterized in that: the enamel insulated aluminium wire of described secondary coil is wrapped with 2 strata imide membranes.
3. according to the nanocrystalline transformer of inverter type welder claimed in claim 1, it is characterized in that: the lambda line that goes out of described coil is wrapped with varnished tube, and the joint that goes out lambda line is provided with heat-shrinkable T bush.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320566134.0U CN203491056U (en) | 2013-09-13 | 2013-09-13 | Inverter welding machine nanocrystalline transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320566134.0U CN203491056U (en) | 2013-09-13 | 2013-09-13 | Inverter welding machine nanocrystalline transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203491056U true CN203491056U (en) | 2014-03-19 |
Family
ID=50261867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320566134.0U Expired - Fee Related CN203491056U (en) | 2013-09-13 | 2013-09-13 | Inverter welding machine nanocrystalline transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203491056U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105047387A (en) * | 2015-06-29 | 2015-11-11 | 惠州市英华电源有限公司 | Transformer and inverter |
| CN105632715A (en) * | 2016-03-11 | 2016-06-01 | 西安杰邦科技股份有限公司 | Nanocrystalline high-frequency single-phase transformer |
| CN112652467A (en) * | 2021-01-22 | 2021-04-13 | 广东众西力实业有限公司 | Ultra-precise microcrystalline transformer |
-
2013
- 2013-09-13 CN CN201320566134.0U patent/CN203491056U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105047387A (en) * | 2015-06-29 | 2015-11-11 | 惠州市英华电源有限公司 | Transformer and inverter |
| CN105632715A (en) * | 2016-03-11 | 2016-06-01 | 西安杰邦科技股份有限公司 | Nanocrystalline high-frequency single-phase transformer |
| CN112652467A (en) * | 2021-01-22 | 2021-04-13 | 广东众西力实业有限公司 | Ultra-precise microcrystalline transformer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203491056U (en) | Inverter welding machine nanocrystalline transformer | |
| CN202058571U (en) | Zero-sequence current mutual inductor | |
| CN203910474U (en) | Low-temperature-rise and high-power inductor | |
| CN205105388U (en) | A voice coil with a skeleton | |
| CN219738710U (en) | Common mode differential mode filter inductance | |
| CN204651149U (en) | The dry-type transformer that a kind of tool winding wire material use quantity is few | |
| CN207752870U (en) | A kind of PQ types high-frequency and high-voltage integrated transformer | |
| CN204045357U (en) | A kind of reactor of the source of welding current | |
| CN119764046B (en) | Optimized winding method for transformers | |
| CN204577222U (en) | A transformer skeleton and a transformer | |
| CN204066985U (en) | Add the high frequency transformer of radiator | |
| CN204229968U (en) | Power factor correction inductors | |
| CN203351401U (en) | Oil-immersed transformer with welded high-voltage bushing wiring terminal | |
| CN222749311U (en) | Low-loss inductor | |
| CN202632967U (en) | Large-current transformer | |
| CN209056364U (en) | A kind of novel transformer | |
| CN205451995U (en) | Nanocrystalline high frequency single phase transformer | |
| CN209747309U (en) | Anti-interference electronic transformer | |
| CN201355569Y (en) | Enamel-insulated aluminum wire winding inductance component part | |
| CN203377076U (en) | Monopole flyback PFC transformer of LED driver | |
| CN220085809U (en) | Flyback DCDC converter | |
| CN201478064U (en) | Winding structure of transformer | |
| CN216849604U (en) | Adjustable coil support frame | |
| CN208014527U (en) | A kind of novel magnetic component | |
| CN207651320U (en) | A kind of high frequency transformer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140319 Termination date: 20200913 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |