CN203485039U - Full-pneumatic vacuum sand spraying and absorbing all-in-one machine - Google Patents
Full-pneumatic vacuum sand spraying and absorbing all-in-one machine Download PDFInfo
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- CN203485039U CN203485039U CN201320503783.6U CN201320503783U CN203485039U CN 203485039 U CN203485039 U CN 203485039U CN 201320503783 U CN201320503783 U CN 201320503783U CN 203485039 U CN203485039 U CN 203485039U
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- sand
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Abstract
The utility model relates to a full-pneumatic vacuum sand spraying and absorbing all-in-one machine. The vacuum sand spraying and absorbing all-in-one machine comprises an aluminium barrel body, a gas barrel top cover, barrel cover fixers, a dust absorbing brush head and a sand blasting gun, wherein a dust absorbing joint, which is communicated with inside and outside, is formed in the side wall of the aluminium barrel body; a sand discharging tube port is formed at the bottom of the aluminium barrel body; a gas source fast-plugged connector and a silencer are arranged on the gas barrel top cover; the gas barrel top cover is covered with the aluminium barrel body and fixed through three barrel cover fixers in a sealing manner; the dust absorbing brush head is connected to a dust collector joint through a pipeline; the sand blasting gun is connected to the sand discharging tube port through the pipeline; the gas source fast-plugged connector is connected to a vacuum gas source. The sand spraying and absorbing all-in-one machine has functions of blasting sand, absorbing sand and absorbing dust, is applicable to places in which workers goes in and out hardly, operate hardly and clean sand hardly, and has the characteristics of being abrasive-saving and sustainable in working.
Description
Technical field
The utility model relates to surface processing equipment, specially refers to the spray for boats and ships Treatment of Metal Surface in shipbuilding process and inhales sand equipment integrating.
Background technology
In shipbuilding industry, appearance along with IMO < < coating performance new standard > >, painting operation must be in the face of the sand washing construction after PSPC ship ballast tank weld seam and coating damage, and the construction of this area and research staff have also just been put into the main contents of research the tooling device that how just can be applicable to the sand washing of PSPC ship ballast tank.
At present, although each large shipyard has been introduced PSPC scouring equipment, do not possess large-scale generalization and applicability both at home and abroad, be confined to a kind of " ornaments " for the sand washing of PSPC possibility.Therefore, follow-up PSPC should not adopt during real sand washing, otherwise can expend great financial resources and manpower.Through existing PSPC scouring equipment has been carried out to comprehensive analysis, on market, find existing sand washing simultaneously and inhale sand equipment, but but cannot find the integrated equipment that there is sandblast, inhales sand and dust-absorbing function.Like this, on boats and ships, particularly personnel pass in and out the occasion of difficulty, operational difficulty, sand removal difficulty, and the sandblast of prior art, suction sand equipment are difficult to effective utilization, or it is undesirable to use effect.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, provides a kind of new spray for Treatment of Metal Surface on boats and ships to inhale sand integrated equipment.Spray of the present utility model is inhaled sand all-in-one and is required can have sandblast, inhale sand, dust-absorbing function, to be applicable to personnel, pass in and out the occasion of difficulty, operational difficulty, sand removal difficulty, and need not be with a large amount of abrasive materials to enter just sustainable work of operating environment when saving abrasive material.
In order to reach foregoing invention object, the technical scheme that the utility model provides is as follows:
Sand all-in-one is inhaled in a kind of full Pneumatic vacuum spray, it is characterized in that, this vacuum spray is inhaled on sand all-in-one machine structure and is included aluminum ladle body, gas barrel top cover, bung fixator, duster brush and sand-blasting gun, the sidewall of described aluminum ladle body is provided with and is communicated with inside and outside dust catcher joint, in the bottom of aluminum ladle body, be provided with the interface tube that shakes out, on described gas barrel top cover, be provided with a source of the gas quick connector and a muffler, described gas barrel top cover is placed on aluminum ladle body and by three bung fixator sealings and fixes; Described duster brush is connected on dust catcher joint by pipeline, and described sand-blasting gun is connected to and is shaked out on interface tube by pipeline, and described source of the gas quick connector connects vacuum source.
In the full Pneumatic vacuum spray of the utility model, inhale in sand all-in-one, described source of the gas quick connector is arranged on the sidewall of gas barrel top cover, and the inner side of this source of the gas quick connector is connected with air-flow dispensing plate, and this air-flow dispensing plate is arranged at the inner side of gas barrel top cover.
In the full Pneumatic vacuum spray of the utility model, inhale in sand all-in-one, the upper end of described gas barrel top cover is provided with one for lifting the handle of shift position.
In the full Pneumatic vacuum spray of the utility model, inhale in sand all-in-one, the upper end of described aluminum ladle body is cylindrical shape, and lower end is back taper, is provided with the described interface tube that shakes out on the top of back taper.
In the full Pneumatic vacuum spray of the utility model, inhale in sand all-in-one, described bung fixator lower end is fixed on the sidewall of aluminum ladle body, upper end is stuck on gas barrel top cover, between the lower end of bung fixator and upper end, is provided with a set lever for pulling open and tightening.
In the full Pneumatic vacuum spray of the utility model, inhale in sand all-in-one, the afterbody of described sand-blasting gun is provided with holds handle, in the end of holding handle, be provided with and connect compressed-air actuated copper quick connector, middle part at sand-blasting gun is provided with injecting chamber, this injecting chamber front end is provided with injection mouth, this injection mouth connects one and mixes induction tunnel, the sidewall of this mixing induction tunnel is provided with a sand suction pipe joint, the pipeline one end being connected with the described interface tube that shakes out connects described sand suction pipe joint, and the front end that mixes induction tunnel is connected with a nozzle.
Based on technique scheme, full Pneumatic vacuum spray of the present utility model is inhaled sand all-in-one and on boats and ships, aspect Treatment of Metal Surface, has been obtained following technique effect:
1. spray of the present utility model is inhaled sand all-in-one by effective combination of sand-blasting gun and suction sand bucket, realize the spray in subenvironment and inhaled sand circulation, utilize that sand-blasting gun is done, wet abrasive blasting, cleaning metal coating material, iron rust and weld seam are processed, remove burr, overlap, oxide skin and dirt etc., after having sprayed, utilize to inhale sand bucket and reclaim abrasive material, realize recycling of abrasive material, when saving abrasive material, also do not need to carry a large amount of abrasive materials and enter operating environment and just can carry out sustainable work.
Spray of the present utility model inhale sand all-in-one machine structure compact and portable, easily carry and move, easy and simple to handle, it possesses sandblast simultaneously, inhales sand and dust-absorbing function, be specially adapted to, in the environment of the limited or general sandblast operation inconvenience of air feed, in these environment, exist personnel to pass in and out the problem of difficulty, operational difficulty and sand removal difficulty.
Accompanying drawing explanation
Fig. 1 is that the structure that sand all-in-one is inhaled in the full Pneumatic vacuum spray of the utility model forms schematic diagram.
Fig. 2 is the structural representation that sand one machine sand-blasting gun is inhaled in the full Pneumatic vacuum spray of the utility model.
The specific embodiment
Below we by reference to the accompanying drawings with specific embodiment to the full Pneumatic vacuum of the utility model spray inhale sand all-in-one and do further and elaborate; in the hope of more cheer and bright, understand its structure and form and working method, but can not limit protection domain of the present utility model with this.
First please see Figure 1, Fig. 1 is that the structure that sand all-in-one is inhaled in the full Pneumatic vacuum spray of the utility model forms schematic diagram.As seen from the figure, the utility model vacuum spray suction sand all-in-one structurally mainly includes aluminum ladle body 2, gas barrel top cover 1, bung fixator 3, duster brush and sand-blasting gun.The sand-blasting gun is here for realizing the function of sandblast, and duster brush is mainly for absorbing abrasive material, thereby realize same equipment, can either complete sandblast, can complete suction sand again.The power of this equipment when sandblast ejects from after the mixing of compressed air and abrasive material, when inhaling sand, utilize compressed air at a high speed by time the siphonic effect that produces, thereby utilize duster brush to produce the suction to outside abrasive material, complete the absorption recovery operation of abrasive material.
The upper end of above-mentioned aluminum ladle body 2 is cylindrical shape, and lower end is back taper.In the middle of aluminum ladle body 2, be provided with a large circular space, this circular space can be deposited abrasive material, is provided with and is communicated with inside and outside dust catcher joint 7 on the sidewall of described aluminum ladle body 2, and described duster brush is connected on above-mentioned dust catcher joint 7 by pipeline; In the bottom of aluminum ladle body 2, be provided with the interface tube 6 that shakes out, specifically on the top of aluminum ladle body 2 back tapers, be provided with the described interface tube 6 that shakes out, described sand-blasting gun is connected to above-mentioned shaking out on interface tube 6 by pipeline.Certainly, sandblast and suction sand belong to two different functions, and the two can not use simultaneously, and execution conditions also require only to need a kind of function.
On described gas barrel top cover 1, be provided with a source of the gas quick connector 5 and a muffler 4, described source of the gas quick connector 5 is arranged on the sidewall of gas barrel top cover 1, the outside of source of the gas quick connector 5 connects vacuum source, the inner side of this source of the gas quick connector 5 is connected with air-flow dispensing plate 8, and this air-flow dispensing plate 8 is arranged at the inner side of gas barrel top cover 1.Air-flow dispensing plate 8 can be selected compressed air to input in aluminum ladle body 2, thereby the abrasive material that is arranged in aluminum ladle body 2 is extruded by the interface tube 6 that shakes out of bottom, and recycling sand-blasting gun by abrasive jet out, is realized the processing to metal material surface; Air-flow dispensing plate 8 also can select compressed air to eject from muffler 4, thereby in aluminum ladle body 2, cause negative pressure or vacuum, in dust catcher joint 7, produce suction, thereby abrasive material is drawn onto in aluminum ladle body 2 at duster brush by pipeline, complete the recovery to abrasive material.
Owing to needing frequent opening and closing between gas barrel top cover 1 and aluminum ladle body 2, and guarantee that it is air tight, must be able to be convenient to handling and favorable sealing property, so be placed on aluminum ladle body 2 and by 3 sealings of three bung fixators and fix at gas barrel top cover 1.These three bung fixators 3 are uniformly distributed in around circular aluminum ladle body 2, can realize more tight sealing like this.Aspect specific design, bung fixator 3 lower ends are fixed on the sidewall of aluminum ladle body 2, upper end is stuck on gas barrel top cover 1, between the lower end of bung fixator 3 and upper end, be provided with a set lever for pulling open and tightening, by upwards pulling set lever, can unclamp gas barrel top cover 1 like this, pull set lever downwards and can compress gas barrel top cover 1 and be fixed on aluminum ladle body 2.
In the spray of the full Pneumatic vacuum of the utility model, inhale in sand all-in-one, the upper end of described gas barrel top cover is provided with a handle 9, by lifting the position that this handle 9 can realize this all-in-one, moves, and also easily carries carrying.
In the full Pneumatic vacuum spray of the utility model, inhale in sand all-in-one, as important parts, the afterbody of sand-blasting gun is provided with holds handle 11, in the end of holding handle 11, be provided with and connect compressed-air actuated copper quick connector 12, at the middle part of sand-blasting gun, be provided with injecting chamber 13, the front end of this injecting chamber 13 is provided with injection mouth 14, this injection mouth 14 connects one and mixes induction tunnel 15, the sidewall of this mixing induction tunnel 15 is provided with a sand suction pipe joint 16, the pipeline one end being connected with the described interface tube that shakes out connects described sand suction pipe joint 16, the front end that mixes induction tunnel 15 is connected with a nozzle 17.In order to protect handle 11, in the front side of handle 11, be provided with a protective cover 18.
The utility model structurally redesigns by the small-sized dust removal machine of SSCE209-20 and SSCE2063 automatic sand blasting rifle, is integrally combined machine, possesses sandblast simultaneously, inhales sand, the comprehensive function of dust suction, and gas source interface is unified with company, and spray absorbs and changes fast.Realize uninterrupted sandblast or uninterruptedly inhale sand operation, reaching operating distance more than 10M.The fast intubate of source of the gas road is connected with the copper quick connector 12 of sand-blasting gun, sand suction pipe joint 16 one end of sand-blasting gun are connected with the interface tube 6 that shakes out on aluminum ladle body 2.In addition, the fast intubate of source of the gas road is connected with source of the gas quick connector 5, and special-purpose dust-collecting brush is connected to the dust catcher joint 7 of inhaling sand bucket by sweep-up pipe, realize complete pneumatic spray and inhale the operation of sand one.
According to the construction environment of ballast tank, determine gross weight and the appearance and size of all-in-one.A common employee's the Beijing South Maxpower Technology Co. Ltd's power of carrying is in about 25KG, so this equipment is no more than 25KG containing the gross weight of abrasive material after being shaped, guarantees that the equipment that a workman can be about to install abrasive material certainly takes or bring into cabin manhole out of, reaches the effect of Handheld portable.Research by changing sand bucket height size and material is by entire body weight loss of weight to 5KG, and the work abrasive material that set device loads is 20KG, and gross weight≤25KG, meets employee and carry normally Beijing South Maxpower Technology Co. Ltd's power.
After above two steps are succeeded in developing, then carry out field adjustable, the problem occurring is carried out to design improvement again, as dedusting noise, abrasive material filtration, fast interface, knockout and the bore etc. of supplying gas.The cone angle design of equipment staving inside is 90 degree, and while guaranteeing sandblast, abrasive material continues nature whereabouts; The sand export other end is installed an air inlet, not only increases knockout flow velocity but also can not have hourglass to go out; In staving, install abrasive material filter additional, while preventing causing sand washing after rubbish from reclaiming with sand, stop up; Sand-falling port diameter will to chew diameter proportioning suitable with spray gun, abrasive material cutout while avoiding sand washing.Realize uninterrupted sandblast and abrasive reclaiming, the continuous sand flushing time of one barrel of sand (20KG) is controlled at 8min; Rush rear recovery time and be controlled at 4min.
By install light-weighted muffler additional on all-in-one of the present utility model, both reduced operating noise and met again capacity (designing and arranging tolerance > air inflow); Because of loss of weight, cancelled built-in filter vat, used fast-connecting type storage dirt bag filtration instead, while preventing from inhaling sand (dirt), dust leaks in a large number.
Certainly; be more than a kind of concrete version that sand all-in-one is inhaled in vacuum spray of the present utility model; also having other similar structural designs and parts replaces; as long as just will become apparent to those skilled in the art that, these replacements and similar designs should also belong to protection domain of the present utility model.
Claims (6)
1. sand all-in-one is inhaled in a full Pneumatic vacuum spray, it is characterized in that, this vacuum spray is inhaled on sand all-in-one machine structure and is included aluminum ladle body, gas barrel top cover, bung fixator, duster brush and sand-blasting gun, the sidewall of described aluminum ladle body is provided with and is communicated with inside and outside dust catcher joint, in the bottom of aluminum ladle body, be provided with the interface tube that shakes out, on described gas barrel top cover, be provided with a source of the gas quick connector and a muffler, described gas barrel top cover is placed on aluminum ladle body and by three bung fixator sealings and fixes; Described duster brush is connected on dust catcher joint by pipeline, and described sand-blasting gun is connected to and is shaked out on interface tube by pipeline, and described source of the gas quick connector connects vacuum source.
2. sand all-in-one is inhaled in a kind of full Pneumatic vacuum spray according to claim 1, it is characterized in that, described source of the gas quick connector is arranged on the sidewall of gas barrel top cover, and the inner side of this source of the gas quick connector is connected with air-flow dispensing plate, and this air-flow dispensing plate is arranged at the inner side of gas barrel top cover.
3. sand all-in-one is inhaled in a kind of full Pneumatic vacuum spray according to claim 1 and 2, it is characterized in that, the upper end of described gas barrel top cover is provided with one for lifting the handle of shift position.
4. sand all-in-one is inhaled in a kind of full Pneumatic vacuum spray according to claim 1, it is characterized in that, the upper end of described aluminum ladle body is cylindrical shape, and lower end is back taper, is provided with the described interface tube that shakes out on the top of back taper.
5. sand all-in-one is inhaled in a kind of full Pneumatic vacuum spray according to claim 1, it is characterized in that, described bung fixator lower end is fixed on the sidewall of aluminum ladle body, upper end is stuck on gas barrel top cover, between the lower end of bung fixator and upper end, is provided with a set lever for pulling open and tightening.
6. sand all-in-one is inhaled in a kind of full Pneumatic vacuum spray according to claim 1, it is characterized in that, the afterbody of described sand-blasting gun is provided with holds handle, in the end of holding handle, be provided with and connect compressed-air actuated copper quick connector, middle part at sand-blasting gun is provided with injecting chamber, this injecting chamber front end is provided with injection mouth, this injection mouth connects one and mixes induction tunnel, the sidewall of this mixing induction tunnel is provided with a sand suction pipe joint, the pipeline one end being connected with the described interface tube that shakes out connects described sand suction pipe joint, and the front end that mixes induction tunnel is connected with a nozzle.
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CN201320503783.6U CN203485039U (en) | 2013-08-19 | 2013-08-19 | Full-pneumatic vacuum sand spraying and absorbing all-in-one machine |
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CN201320503783.6U CN203485039U (en) | 2013-08-19 | 2013-08-19 | Full-pneumatic vacuum sand spraying and absorbing all-in-one machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105364727A (en) * | 2015-12-08 | 2016-03-02 | 苏州频发机电科技有限公司 | Small-scale sand blasting machine for treating rollers |
CN110871394A (en) * | 2018-09-04 | 2020-03-10 | 泰州市凌峰机电设备有限公司 | Air jet loom auxiliary main nozzle inner hole deburring device and method |
CN112936110A (en) * | 2021-02-08 | 2021-06-11 | 山东惟德再制造科技有限公司 | Automatic sand blasting device and sand blasting method |
-
2013
- 2013-08-19 CN CN201320503783.6U patent/CN203485039U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105364727A (en) * | 2015-12-08 | 2016-03-02 | 苏州频发机电科技有限公司 | Small-scale sand blasting machine for treating rollers |
CN110871394A (en) * | 2018-09-04 | 2020-03-10 | 泰州市凌峰机电设备有限公司 | Air jet loom auxiliary main nozzle inner hole deburring device and method |
CN112936110A (en) * | 2021-02-08 | 2021-06-11 | 山东惟德再制造科技有限公司 | Automatic sand blasting device and sand blasting method |
CN112936110B (en) * | 2021-02-08 | 2022-04-15 | 山东惟德再制造科技有限公司 | Automatic sand blasting device and sand blasting method |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
C53 | Correction of patent of invention or patent application | ||
CB03 | Change of inventor or designer information |
Inventor after: Liu Kejun Inventor after: Shen Huifeng Inventor after: Xiang Zhijun Inventor after: Dong Zhi Inventor before: Liu Kejun Inventor before: Shen Huifeng Inventor before: Xiang Zhijun |
|
COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: LIU KEJUN SHEN HUIFENG XIANG ZHIJUN TO: LIU KEJUN SHEN HUIFENG XIANG ZHIJUN DONG ZHI |
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CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20140319 |