CN203482433U - Novel electromagnetic heating unit - Google Patents

Novel electromagnetic heating unit Download PDF

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Publication number
CN203482433U
CN203482433U CN201320585322.8U CN201320585322U CN203482433U CN 203482433 U CN203482433 U CN 203482433U CN 201320585322 U CN201320585322 U CN 201320585322U CN 203482433 U CN203482433 U CN 203482433U
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CN
China
Prior art keywords
module
heating
microprocessor
frequency
novel electromagnetic
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Expired - Fee Related
Application number
CN201320585322.8U
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Chinese (zh)
Inventor
刘志宏
石象宝
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ANHUI RESUDA ELECTRONIC TECHNOLOGY Co Ltd
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ANHUI RESUDA ELECTRONIC TECHNOLOGY Co Ltd
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Priority to CN201320585322.8U priority Critical patent/CN203482433U/en
Application granted granted Critical
Publication of CN203482433U publication Critical patent/CN203482433U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a novel electromagnetic heating unit which belongs to the field of heating equipment. The novel electromagnetic heating unit comprises a heating module and also comprises a microprocessor, a driver module, an AC/DC module, a frequency conversion module and a signal sensor module. The AC/DC module, the frequency conversion module and the heating module are connected in order. The signal sensor module, the microprocessor, the driver module and the frequency conversion module are connected in order, wherein the microprocessor, the driver module and the frequency conversion module are in two-way connection. According to the utility model, a furnace body is heated by concentrating the magnetic field, so as to reduce magnetic radiation to the maximum and achieve the purpose of energy conservation and environment protection. Under the control of various modules, automatic control can be realized, manpower is saved, control precision is high, and it is easy to adjust each parameter timely.

Description

A kind of novel electromagnetic heater
Technical field
The utility model belongs to firing equipment field, specifically, relates to a kind of novel electromagnetic heater, more particularly, relates to a kind of electromagnetism and loses the electromagnetic heater little, energy conversion efficiency is high.
Background technology
Heating refers to that thermal source passes to heat energy the process that makes its heating compared with cold object, according to the acquisition of heat energy, can be divided into directly and two classes indirectly.Direct heat source heating is that heat energy is directly added on to material, as flue gas heating, current flow heats and solar radiant energy heating etc.Thermal source heating is thermophore in the middle of the heat energy of above-mentioned direct heat source is added on to indirectly, then by middle thermophore, heat energy is passed to material again, as Steam Heating, hot water heating, mineral oil heating etc.
Traditional heating is in combustion chamber internal heat generation burning energy supply by coal, natural gas or fuel oil etc., or by electric energy energy transform into heat energy, but by easy contaminated environment of fuel such as coal combustion, natural gas or fuel oils, and process is wayward, energy dissipation is high, and especially the transportation of fuel can increase production cost; Heating for electric energy, Electromagnetic Heating commonly now, the principle of Electromagnetic Heating be by electronic circuit board part produce alternating magnetic field, when with contain container made of iron place above time, container table mask cuts the alternation magnetic line of force and at container bottom metal, partly produces the electric current (being eddy current) of alternation, eddy current makes the iron atom of container bottom do high speed random motion, and atom collides with each other, rubs and produces heat energy.Thereby play the effect of heating objects.Because be iron ware self-heating, heat conversion is high.Current electromagnetic oven, electromagnetic stove is all the electromagnetic heating technique adopting.Due to these advantages of Electromagnetic Heating, so the application of Electromagnetic Heating is more and more general.But, the radiation problem of electromagnetic oven more and more causes people's attention, especially in factory, operate the workman of large-scale electromagnetic heating apparatus, health hazard is maximum, the radiant power of electromagnetic heater depends primarily on the leakage value of this installation electromagnetical ripple, leak larger just larger to user's injury, because this injury is that we are invisible to the naked eye, therefore Electromagnetic Heating is also referred to as " stealthy killer ", and long-term or long-time use has larger negative effect to people healthy.
China Patent No.: 201010610836.5, open day 2011-05-11 discloses the patent document that a name is called electromagnetic heating oil boiler, it comprises conduction oil body of heater, conduction oil body of heater has oil inlet pipe, flowline, steam vent, drain oil, conduction oil body of heater below is equipped with a plurality of induction heating drums, and induction heating drum is connected with induction heater; Induction heater is fixed by induction heater storage bracket, and flowline place is provided with temperature protector, and temperature protector is connected with electric control box; Because conduction oil body of heater below is equipped with a plurality of induction heating drums, realize zero discharge, and by temperature protector can make converter life longer, maintain more conveniently, save human resources, and realize intelligent trouble judgement.This patent is drawn and is realized heating function by electromagnetism exactly, but has serious magnetic leakage problem, threatens user's health.
The reason that occurs above-mentioned situation is because no matter utilize on the market sandwich wound coil or externally-wound type coil carries out Electromagnetic Heating at present, in design, are all one-sided heater heating, all there is certain magnetic leakage, for example high frequency magnetic radiation is extremely strong, human body is had to significant damage, resource is caused to larger waste, especially for large-scale heater, the magnetic of losing is in the course of the work more, and workman's safety has also been caused to threat.
Summary of the invention
the problem that 1, will solve
For existing electromagnetic heater, there is the problem that leakage field is serious, energy utilization rate is low, control precision is low and endanger safety of workers, the utility model provides a kind of novel electromagnetic heater, by adopting U-shaped magnet and control device, to reach maximum minimizing magnetic radiation, reach the object of energy-conserving and environment-protective, and to human body without harm.
2, technical scheme
For addressing the above problem, the utility model adopts following technical scheme.
A novel electromagnetic heater, comprises heating module, also comprises microprocessor, driver module, AC/DC module, frequency-variable module and induction of signal module, and described AC/DC module, frequency-variable module and heating module are connected successively; Described induction of signal module, microprocessor, driver module and frequency-variable module are connected successively, between microprocessor, driver module and frequency-variable module, are wherein two-way connection; Described heating module comprises U-shaped magnet and is wrapped in the coil composition on magnet.
Preferably, the quantity of described U-shaped magnet is 1-100; Between coil on the U-shaped magnet of described difference, be connected in series.
Preferably, the quantity of described U-shaped magnet is 18, circularizes distribution, minute inside and outside two circles, and inner ring has 8, and outer ring has 10.
Preferably, described induction of signal module also comprises temperature gauge, current measuring instrument, pressure measuring instrument and magnetic field measuring apparatus.The utility model can need for water heater, food steamer etc. the equipment of heating.
Described coil is insulation electromagnetic wire or insulation higher temperature line.
3, beneficial effect
Than prior art, the beneficial effects of the utility model are:
(1) the utility model heating module is U-shaped magnet and is wrapped in the coil composition on magnet, the container that magnetic field line all heats by band, heat more concentrated, efficiency is higher, on not impact of the operator of periphery, safe and efficient, coil is insulation electromagnetic wire or insulation higher temperature line, resistance to interference performance is strong, and current fluctuation is little;
(2) the utility model also comprises microprocessor, driver module, AC/DC module, frequency-variable module and induction of signal module, AC/DC module, frequency-variable module and heating module are connected successively, induction of signal module, microprocessor, driver module and frequency-variable module are connected successively, between microprocessor, driver module and frequency-variable module, are wherein two-way connection; By the control of these modules, can realize automation and control, save manpower, and control precision is high, is easy to adjust in time parameters;
(3) quantity of the U-shaped magnet of the utility model is 1-100, according to wanting the size of heating container reasonably to adjust;
(4) on the utility model body of heater, induction of signal module also comprises temperature gauge, current measuring instrument, pressure measuring instrument and magnetic field measuring apparatus, can measure in time various signals, to be conducive to microprocessor, automatically processes, revises parameter;
(5) the utility model quantity that most preferably scheme is U-shaped magnet is 18, circularizes distribution, minute inside and outside two circles, inner ring has 8, and outer ring has 10, and when such distribution of magnets makes to heat general boiler, effect is best, easy to adjust, be convenient to adjust in time heating parameters.
(6) the utility model is simple in structure, reasonable in design, is easy to manufacture.
Accompanying drawing explanation
Fig. 1 is heating module schematic diagram of the present utility model;
Fig. 2 is structural representation of the present utility model;
Fig. 3 is heating module position view in the utility model embodiment 1.
Embodiment
Below in conjunction with specific embodiment, the utility model is further described.
embodiment 1
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of novel electromagnetic heater, comprises heating module, also comprises microprocessor, driver module, AC/DC module, frequency-variable module and induction of signal module, and AC/DC module, frequency-variable module and heating module are connected successively; Induction of signal module, microprocessor, driver module and frequency-variable module are connected successively, between microprocessor, driver module and frequency-variable module, are wherein two-way connection; Heating module comprises U-shaped magnet and is wrapped in coil on magnet and form, and coil is insulation electromagnetic wire.Induction of signal module also comprises temperature gauge, current measuring instrument, pressure measuring instrument and magnetic field measuring apparatus.
The quantity of U-shaped magnet is 18, between the coil on different U-shaped magnet, is connected in series, and is fixed on a disc-shaped base, circularizes distribution, minute inside and outside two circles, and inner ring has 8, and outer ring has 10, as shown in Figure 3.This electromagnetic heater is applied to boiler heating, heating module is placed in to the bottom of boiler, and the opening of U-shaped magnet is towards boiler.The utility model is applicable to medium-sized hot-water boiler.
The input of AC/DC module is connected with the alternating current of 380V, after adjusting by AC/DC module, alternating current is transferred to frequency-variable module after becoming direct current, microprocessor sends an instruction to driver module, then driver module drives signal to one of frequency-variable module, the direct current that frequency-variable module transmits AC/DC module again becomes high-frequency alternating current and inputs to heating module, and heating module produces eddy current, and the boiler of U-shaped magnet surface is heated.In the process of heating boiler, the signal that temperature gauge, current measuring instrument, pressure measuring instrument and magnetic field measuring apparatus detect and the frequency information of frequency-variable module all feed back to microprocessor, and microprocessor is adjusted electric current input parameter according to the signal of feedback to frequency-variable module again.Complete smoothly the heating of boiler.
embodiment 2
With embodiment 1, difference is that the quantity of U-shaped magnet is 1, and coil is insulation higher temperature line.The present embodiment is applicable to the heating of small water heater.
embodiment 3
With embodiment 1, difference is that the quantity of U-shaped magnet is 100.The present embodiment is applicable to the use of large-scale heating boiler.
Below schematically the utility model and execution mode thereof are described, this description does not have restricted, and shown in accompanying drawing is also one of execution mode of the present utility model, and actual structure is not limited to this.So, if those of ordinary skill in the art is enlightened by it, in the situation that not departing from the utility model creation aim, without the creationary frame mode similar to this technical scheme and the embodiment of designing, all should belong to protection range of the present utility model.

Claims (5)

1. a novel electromagnetic heater, comprises heating module, it is characterized in that: also comprise microprocessor, driver module, AC/DC module, frequency-variable module and induction of signal module, described AC/DC module, frequency-variable module and heating module are connected successively; Described induction of signal module, microprocessor, driver module and frequency-variable module are connected successively, between microprocessor, driver module and frequency-variable module, are wherein two-way connection; Described heating module comprises U-shaped magnet and is wrapped in the coil composition on magnet.
2. a kind of novel electromagnetic heater according to claim 1, is characterized in that: the quantity of described U-shaped magnet is 1-100; Between coil on the U-shaped magnet of described difference, be connected in series.
3. a kind of novel electromagnetic heater according to claim 2, is characterized in that: the quantity of described U-shaped magnet is 18, circularizes distribution, minute inside and outside two circles, and inner ring has 8, and outer ring has 10.
4. according to a kind of novel electromagnetic heater described in any one in claim 1-3, it is characterized in that: described induction of signal module also comprises temperature gauge, current measuring instrument, pressure measuring instrument and magnetic field measuring apparatus.
5. a kind of novel electromagnetic heater according to claim 4, is characterized in that: described coil is insulation electromagnetic wire or insulation higher temperature line.
CN201320585322.8U 2013-09-23 2013-09-23 Novel electromagnetic heating unit Expired - Fee Related CN203482433U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320585322.8U CN203482433U (en) 2013-09-23 2013-09-23 Novel electromagnetic heating unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320585322.8U CN203482433U (en) 2013-09-23 2013-09-23 Novel electromagnetic heating unit

Publications (1)

Publication Number Publication Date
CN203482433U true CN203482433U (en) 2014-03-12

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CN201320585322.8U Expired - Fee Related CN203482433U (en) 2013-09-23 2013-09-23 Novel electromagnetic heating unit

Country Status (1)

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CN (1) CN203482433U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109429398A (en) * 2017-08-31 2019-03-05 南京雄豹精密机械有限公司 A kind of lead screw double frequency electromagnetic induction heating system based on infrared temperature detection

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109429398A (en) * 2017-08-31 2019-03-05 南京雄豹精密机械有限公司 A kind of lead screw double frequency electromagnetic induction heating system based on infrared temperature detection

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140312

Termination date: 20180923