CN203476394U - Intelligent electric-heating ice-melting device for concealed conduit for tunnel leakage drainage - Google Patents

Intelligent electric-heating ice-melting device for concealed conduit for tunnel leakage drainage Download PDF

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Publication number
CN203476394U
CN203476394U CN201320565413.5U CN201320565413U CN203476394U CN 203476394 U CN203476394 U CN 203476394U CN 201320565413 U CN201320565413 U CN 201320565413U CN 203476394 U CN203476394 U CN 203476394U
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China
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tunnel
ice
intelligent electric
intelligent
melting device
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Chinese (zh)
Inventor
侯兴生
李强
闫爱民
裴苏武
景泽红
梁秋红
元青春
冯汉卿
许书峰
胡涛
李世贵
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Yuncheng Labor Service Company Houma North Track Division Of Taiyuan Railways Bureau
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Yuncheng Labor Service Company Houma North Track Division Of Taiyuan Railways Bureau
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The utility model relates to an ice-melting device of a railway tunnel, in particular to an intelligent electric-heating ice-melting device for a concealed conduit for tunnel leakage drainage, wherein the intelligent electric-heating ice-melting device solves the ice melting problem of a concealed groove for drainage of the railway tunnel in winter. The intelligent electric-heating ice-melting device comprises an intelligent central temperature controller (1), a temperature sensor (2) is connected to the input end of the intelligent central temperature controller (1), and the output end of the intelligent central temperature controller (1) is connected with a plurality of automatic temperature limiting electric heating bands (3). The intelligent electric-heating ice-melting device is reasonable in design and simple in structure, tunnel leakage blocking and ice disposal are combined for research, and then the intelligent electric-heating ice-melting device for the concealed drainage groove for railway tunnel leakage water is developed. Damage to the tunnel body cannot be caused, tunnel ice can be disposed safely, economically and effectively, meanwhile, the operation environment is improved, labor intensity is relieved, and driving safety and smoothness are guaranteed.

Description

Treatment technology for tunnel seepage closed drain Intelligent electric-heating deicing device
Technical field
The utility model relates to the deicing device of railway tunnel, is specially a kind for the treatment of technology for tunnel seepage closed drain Intelligent electric heating deicing device.
Background technology
Existing Railway Line Tunnel Water Leakage is a ubiquitous tunnel defect,, wherein in operation, there is water burst in various degree, leak, emit water, drip, seep water, 1/3 left and right that accounts for total the number in system-wide tunnel of the phenomenon such as wet water in approximately 50000 of the existing railway tunnel of China.Percolating water can cause the destruction of tunnel lining structure, affects the stable and safety in tunnel, can cause again the tunnel basic harm influence driving of rising soil simultaneously.In winter tunnel, during mercury dropped to 0 ℃ left and right, icing phenomenon mostly occurs in the location that leaks.Have freeze after sealed the eye that leaks, freeze and continue development, fouling of clearance gauge impact driving.Serious meeting causes contact net to connect electricity, and ice overflows rail, and sidewall is invaded limit, to traffic safety, brings great harm.Tunnel Water Leakage, the regulation of freezing are also a general character difficult problem in the world, and technician has carried out a large amount of research and innovations both at home and abroad.My section mostly is over the years to adopt sets up lining cutting draining undercut processing abutment wall and arch ring percolating water, after processing percolating water, be faced with a new problem, after the Seepage water of winter severe cold area, lining cutting draining multigelation causes closed drain frost fracture, draining undercut frost heave shortcake splits the situation that peeling comes off, make it not bring into play due effect, and greatly increased workload and the work difficulty of tunnel maintenance.The more important thing is, also can destroy durability and the safety of tunnel structure, seriously jeopardize traffic safety.Current domestic trial adopts underground heat deicing device many, but implantation depth more shallow (3,4 meters of left and right under rail) in construction destroys tunnel invert simultaneously, likely causes that underground water pours in railway roadbed, causes new Disease in Tunnel Base.
Summary of the invention
The utility model, in order to solve the problem of the draining undercut ice-melt in winter of railway tunnel, provides a kind for the treatment of technology for tunnel seepage closed drain Intelligent electric-heating deicing device.
The utility model is to adopt following technical scheme to realize:
A kind for the treatment of technology for tunnel seepage closed drain Intelligent electric-heating deicing device, comprise a central intelligent temperature controller, the input of described central intelligent temperature controller is connected with temperature pick up, and the output of central intelligent temperature controller is connected with several temperature selflimiting electric tracing bands.
Central authorities' intelligent temperature control equipment can be bought in market, it is main ingredient, showing on the basis of control instrument, adopting eight micro computers is acp chip, four demonstrations, and adopt Anti-Jamming Technique, have that precision is high, reliability is strong, shock resistance is strong, easy for installation, clear reading, no parallax, can distant surveillance etc. feature, and there is the set-up function of upper lower limit value, can realize the automatic control of temperature.
Temperature selflimiting electric tracing band can be bought in market, is heater block, conducting polymer and two parallel metal wire and insulating layer, consists of.Be characterized in that conducting polymer has very high resistance positive temperature coefficient characteristic, and parallel with one another; Can be with the automatic regulation output power of the variations in temperature that is heated system.After ribbon heater switches on power, electric current forms loop through conductive material to another core by single line core.Electric energy heats up conductive material, and its resistance increases immediately, and after core band temperature rises to certain value, resistance is large, and to the degree of almost blocking electric current, its temperature no longer raises, and meanwhile conduct heat to the lower system that is heated of temperature in ribbon heater.
Temperature pick up can be experienced temperature and convert the sensor of usable output signal to.When forming a loop by two kinds of different conductors and semiconductor A and B, when its two ends interconnect, as long as the temperature at two node places is different, one end temperature is T, be called working end or hot junction, other end temperature is TO, is called free end (also claiming reference edge) or cold junction, in loop, just have electric current to produce, the electromotive force existing in loop is called thermo-electromotive force.Two kinds of different conductors or semi-conductive combination are called thermocouple.The thermoelectrical potential EAB (T, T0) of thermocouple is synthetic by contact potential and thermoelectric force.Contact potential refers to the electromotive force that two kinds of different conductors or semiconductor produce in contact position, this electromotive force and two kinds of conductors or semi-conductive character and relevant in the temperature of contact point.
During work, the draining undercut that temperature selflimiting electric tracing band is wrapped in to railway tunnel is outside.As shown in Figure 2, the signal of telecommunication of being sent here by temperature pick up carries out after cold junction auto-compensation in measuring bridge road, sending into amplifier amplifies signal, signal after amplification converts frequency to and sends into single-chip microcomputer through A/D, through signal digital, processes, and a railway digital shows, another road receives regulating networks signal, the control signal of needs and duty indication are exported in the comparison operation of stipulating simultaneously, and then the heating of controlling electric-heating belt whether.
In order to guarantee the smooth and easy operation of tunnel electro-heat deicing apparatus, during installation, should require to select suitable setting height(from bottom) position in conjunction with actual conditions according to the gauge in tunnel, and main device is carried out to waterproofing protection processing.After entering winter, open to guarantee that Tunnel Water Leakage draining undercut do not freeze, administrative staff should have the duty of periodic checkout gear, and close this device after finishing in the winter time, and dedusting and electric circuit inspection are carried out in inside, prevent from that electric equipment is aging to occur short circuit.
The application's test is as follows:
1, test conditions
(1), environment temperature :-10 ± 1 ℃.
(2), supply voltage: 220VAC ± 10%.
2, testing equipment
(1), Intelligent electric heating ice-melt control device model machine 2 covers (electric tracing belt length 1.5m).
(2), electronic thermometer (working range-60 ℃-300 ℃, 0.1 ℃ of precision).
(3), 3 of the pvc pipes of 1 meter of Φ 10cm, length, number respectively A, B, C.
(4), universal meter is one.
(5), time regulator.
(6), domestic electric meter.
3, test method
(1), Intelligent electric is heated to ice-melt control device model machine assemble, and external 220VAC ± 10% power supply.
(2), by 3 pvc pipe one end shutoff, and fill with the clear water of equal in quality, it freezes to be placed on outdoor 5 angels, after 5 days, A pvc pipe remains unchanged, wherein B, the outside electric-heating belt that is wound around of C pvc pipe.
(3), the Intelligent electric heating ice-melt control device that connects B, C pvc pipe is started shooting and adjusted automatic transmission, set temperature bound, the Intelligent electric heating ice-melt control device temperature bound that connects B pvc pipe is set to 0 ℃-5 ℃, and the Intelligent electric heating ice-melt control device temperature bound that connects C pvc pipe is set to 5 ℃-15 ℃.
(4), observe the inner ice of 3 pvc pipes and whether melt, and use electronic thermometer to measure, writing task time, power consumption, as following table:
The test data sheet of Intelligent electric heating ice-melt control device
Figure 2013205654135100002DEST_PATH_IMAGE001
By testing and trying out, , find to use Intelligent electric heating ice-melt control device can reach the requirement of ice-melt in winter completely, and can be temperature automatically controlled, guarantee that Tunnel Water Leakage draining undercut is no longer icing winter, meet " drawing of draining undercut, row " function, but existing problems are how to realize under the prerequisite of this device ice-melt realizing energy consumption minimum, pass through contrast experiment, the setting of discovery temperature bound under identical condition directly affects the consumption figures of electric energy, if while promoting the use of, each species diversity of natural environment will be faced with, temperature contrast in tunnel etc., the self-defined of temperature bound can well solve current problem, but how for environmental difference design temperature bound, seek preferred plan, minimum power consumption.
For above problem, through repetition test, final by trying out in a plurality of tunnels of Hou Yue line, when 0 ℃ of winter temperature is following, this device of power-on is started working, for the natural environment in Hou Yue threaded list road, draining undercut has in the situation of insulation layer, while finding that temperature bound is set to 5 ℃-15 ℃, this device work can add to 15 ℃ for 10 minutes and quit work, and returns to 5 ℃ start working by naturally cooling 6 hours.In 24 hours, only need heating 40 minutes, the power consumption of every day is 60W.
The application's economic benefit is as follows:
1, the saving of cost of labor
According to investigations, my each track division of office sends special messenger's water ice, gyrocar to lift basket fortune ice to winter at present, has expended a large amount of manpower and materials.For example, in my section pipe, total tunnel is 52, and wherein Hou Yue line is 43, and south is with 5 of white villi growns on the female flower fringe of cattail, and 4, gift wall line amounts to 21 tunnels and occurs that tunnel freezes from 3 months winters in 2010.Almost deicing every day is 1 time, mercury dropped weather deicing every day 2 times, and my section winter spends in manually substantially exceeding 2000 artificial of tunnel deicing, and hire a car, illumination etc. adjusted result, and the expense that my section spends in tunnel deicing is every year over 300,000 yuan.And only 10.5 ten thousand yuan of the costs of the antifreeze electric-heating belt deicing device of railway tunnel percolating water closed drain, application life is average more than 20 years.
2, the guarantee of safe driving
Although now artificial deicing, while also existing temperature too low, the situation such as tunnel freezes serious, and deicing staff is inadequate, due to cold weather, wet and slippery in tunnel while also there is deicing, there is personal safety hidden danger, also very large on the impact of traffic safety.
3, construction life-time dilatation
This regulation can extend the application life of lining cutting draining undercut after installing, and prevents that draining undercut frost heave shortcake from splitting, and reduces the number of times of trimming, has reduced the impact of construction on driving.
4, safety benefit analysis and evaluation
Tunnel electro-heat deicing apparatus is considered Electrical Safety when designing, and increases air switch earth leakage protective device during design, when device electric leakage or overburden, and meeting auto-breaking, can not occur to leak electricity to hurt sb.'s feelings or overload to generate heat causes fire etc.By field trial and installing and using, never there is any accident.But use while installing, should note Electrical Safety, the electric wire of the regular manufacturer production of reasonable selection etc., are operated by professional and technical personnel while connecing electricity, prevent accident, guarantee personal safety.
In a word, tunnel electro-heat deicing apparatus provides a kind of freezing preventing and ice melting way simple and easy, that operation is succinct, price is cheap, ice-melt is effective of constructing for railway department renovates treatment technology for tunnel seepage water freezing, necessary, has very large promotional value.
The application is reasonable in design, simple in structure, tunnel leak stopping is combined and studied with the regulation of freezing, develop a kind of railway tunnel percolating water draining undercut Intelligent electric heating ice-melt control device, neither can damage tunnel main body, can freeze and carry out safety, economic, improvement effectively tunnel again, improved operating environment simultaneously, alleviated labour intensity, guaranteed that traffic safety is unimpeded.This equipment adopts the advanced design of Intelligent electric heating arrangement and processing technology, and eight observation and control technologies that micro computer is acp chip of uses advanced, make this device reach advanced international level.The employing of advanced technology, has not only guaranteed that this system has higher precision, has also guaranteed the easy easy-to-use operation of native system simultaneously, realizes heating automation, has greatly improved operating efficiency.Through repeatedly application, prove that this system effect is good, precision meets instructions for use, has reached design object, has met the demand of Tunnel Water Leakage regulation and ice-melt, has high promotional value and good market prospects.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is operating principle block diagram.
In figure, 1-central authorities intelligent temperature controller, 2-temperature pick up, 3-temperature selflimiting electric tracing band.
The specific embodiment
Below in conjunction with accompanying drawing, specific embodiment of the utility model is elaborated.
As shown in Figure 1, a kind for the treatment of technology for tunnel seepage closed drain Intelligent electric-heating deicing device, comprise a central intelligent temperature controller 1, the input of described central intelligent temperature controller 1 is connected with temperature pick up 2, and the output of central intelligent temperature controller (1) is connected with several temperature selflimiting electric tracing bands 3.
During concrete enforcement, described temperature pick up 1 can be thermocouple or thermal resistance.
Described central intelligent temperature controller 1 is circumscribed with the working power of AC220v, 50Hz.
The length of described temperature selflimiting electric tracing band 3 is 1.5m.
Technical data is as follows:
1, power supply: exchange 220v/50Hz, device carries protection power source switch, can prevent short circuit automatic disconnection.
2, Intelligent electric heating ice-melt control device operating ambient temperature :-60 ℃~99 ℃, the non-corrosiveness gas occasion of relative humidity < 85%RH.
3, controllable temperature scope: 0 ℃ of minimal maintenance temperature, 65 ℃ of high maintenance temperature, 105 ℃ of the highest bearing temperatures.
4, heat stability: circulate back and forth after 300 times between 10 ℃ to 99 ℃, hot line calorific value maintains more than 90%;
5, in cold junction compensation: 0-50 ℃.
6, nominal power: main frame rated disspation 3w, electric-heating belt 25w/m-220v; Nominal power: under rated voltage, when the cable of take in certain insulation layer is accompanied hot pipe temperature as 10 ℃, the stable state electrical power of every meter of temp control electric heating cable output.
7, main frame appearance and size (length * wide * height): 30 * 10 * 50cm.

Claims (4)

1. a treatment technology for tunnel seepage closed drain Intelligent electric-heating deicing device, it is characterized in that: comprise a central intelligent temperature controller (1), the input of described central intelligent temperature controller (1) is connected with temperature pick up (2), and the output of central intelligent temperature controller (1) is connected with several temperature selflimiting electric tracing bands (3).
2. treatment technology for tunnel seepage closed drain Intelligent electric-heating deicing device according to claim 1, is characterized in that: described temperature pick up (1) is thermocouple or thermal resistance.
3. treatment technology for tunnel seepage closed drain Intelligent electric-heating deicing device according to claim 1 and 2, is characterized in that: described central intelligent temperature controller (1) is circumscribed with the working power of AC220v, 50Hz.
4. treatment technology for tunnel seepage closed drain Intelligent electric-heating deicing device according to claim 3, is characterized in that: the length of described temperature selflimiting electric tracing band (3) is 1.5m.
CN201320565413.5U 2013-09-12 2013-09-12 Intelligent electric-heating ice-melting device for concealed conduit for tunnel leakage drainage Expired - Fee Related CN203476394U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109736887A (en) * 2019-02-22 2019-05-10 北京泛华万联机电集成技术有限责任公司 Tunnel deicing device
CN114488901A (en) * 2022-02-09 2022-05-13 山东正晨科技股份有限公司 Hidden danger and disaster monitoring control system in tunnel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109736887A (en) * 2019-02-22 2019-05-10 北京泛华万联机电集成技术有限责任公司 Tunnel deicing device
CN114488901A (en) * 2022-02-09 2022-05-13 山东正晨科技股份有限公司 Hidden danger and disaster monitoring control system in tunnel

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Granted publication date: 20140312

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