CN203470198U - Axial-flow cyclone gas-solid separator with solid collecting device - Google Patents
Axial-flow cyclone gas-solid separator with solid collecting device Download PDFInfo
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- CN203470198U CN203470198U CN201320560803.3U CN201320560803U CN203470198U CN 203470198 U CN203470198 U CN 203470198U CN 201320560803 U CN201320560803 U CN 201320560803U CN 203470198 U CN203470198 U CN 203470198U
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- 239000007787 solid Substances 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 abstract description 5
- 238000000746 purification Methods 0.000 abstract description 3
- 238000004887 air purification Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 26
- 239000002245 particle Substances 0.000 description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- 239000003345 natural gas Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
本实用新型公开了一种带有固体收集装置的轴流旋风式气固分离器,包括分离器壳体,分离器壳体的入口处设有旋流叶片,旋流叶片的后部、并沿旋流叶片的轴向设置有气体出口通道,气体出口通道由依次布置的渐缩型圆锥筒、整流管和扩压管构成,分离器壳体的下侧壁与一固体排出通道连通,固体排出通道与气体出口通道垂直,固体排出通道上设有固体收集装置,固体收集装置的两端分别设有阀门。本实用新型不仅能高效的将气体和固体分离,而且能有效地将分离出的固体收集到固体收集装置中,具有流动阻力小,固体排除过程中不影响正常的供气的特点。本实用新型结构简单,操作方便。主要应用在燃气净化、工业除尘、空气净化等装置中。
The utility model discloses an axial flow cyclone type gas-solid separator with a solid collecting device, which comprises a separator shell, a swirl vane is arranged at the entrance of the separator shell, and The axial direction of the swirl vane is provided with a gas outlet channel, which is composed of a tapered conical cylinder, a rectifier tube and a diffuser tube arranged in sequence. The lower side wall of the separator shell communicates with a solid discharge channel, and the solid discharge The passage is perpendicular to the gas outlet passage, a solid collection device is provided on the solid discharge passage, and valves are respectively provided at both ends of the solid collection device. The utility model not only can efficiently separate the gas from the solid, but also can effectively collect the separated solid into the solid collection device, has the characteristics of small flow resistance, and does not affect the normal gas supply during the process of solid removal. The utility model has the advantages of simple structure and convenient operation. It is mainly used in gas purification, industrial dust removal, air purification and other devices.
Description
技术领域technical field
本实用新型涉及一种气固分离器,尤其涉及一种轴流旋风式气固分离器。The utility model relates to a gas-solid separator, in particular to an axial flow cyclone type gas-solid separator.
背景技术Background technique
随着国家能源结构的改变,天然气的消费量逐年递增。虽然天然气被采出后经过净化工艺,但是在长距离输送过程会由于管道的腐蚀或内部结构破损而形成颗粒较大的铁屑和杂质,这种固体颗粒具有较大的速度,会对长输管线末端的流量计进行冲刷,影响流量计的精度,严重时会破坏流量计。因此,天然气输送工程中客观需要分离天然气中的固体颗粒。With the change of national energy structure, the consumption of natural gas is increasing year by year. Although the natural gas has been purified after being extracted, iron filings and impurities with large particles will be formed during the long-distance transportation process due to the corrosion of the pipeline or the damage of the internal structure. The flow meter at the end of the pipeline is washed, which affects the accuracy of the flow meter, and will destroy the flow meter in severe cases. Therefore, it is necessary to separate solid particles in natural gas in natural gas transmission engineering.
目前,国内外在清除气体中的固体颗粒时常用的气固分离器主要为离心式分离器和滤芯过滤器。离心式分离器依据离心分离原理实现相间的分离,但是,常规的离心式分离器存在密封性不好,体积较大,分离效率不高,流动阻力大等问题。滤芯过滤器是石油天然气管道中常用的过滤器,但是其流动阻力较大,寿命较短,价格较高。At present, the gas-solid separators commonly used in removing solid particles in the gas at home and abroad are mainly centrifugal separators and filter elements. Centrifugal separators realize the separation of phases based on the principle of centrifugal separation. However, conventional centrifugal separators have problems such as poor sealing, large volume, low separation efficiency, and large flow resistance. Cartridge filters are commonly used filters in oil and gas pipelines, but they have relatively high flow resistance, short service life and high prices.
实用新型内容Utility model content
针对上述现有技术,本实用新型提供一种带有固体收集装置的轴流旋风式气固分离器,不仅能高效的将气体和固体分离,而且能有效地将分离出的固体收集到固体收集装置中,具有流动阻力较小,结构简单,操作方便等特点In view of the above prior art, the utility model provides an axial flow cyclone gas-solid separator with a solid collection device, which can not only efficiently separate the gas from the solid, but also effectively collect the separated solid into the solid collection unit. In the device, it has the characteristics of small flow resistance, simple structure and convenient operation.
为了解决上述技术问题,本实用新型带有固体收集装置的轴流旋风式气固分离器予以实现的技术方案是:该气固分离器,包括分离器壳体,所述分离器壳体的入口处设有旋流叶片,所述旋流叶片的后部、并沿所述旋流叶片的轴向设置有气体出口通道,所述气体出口通道由依次布置的渐缩型圆锥筒、整流管和扩压管构成,所述分离器壳体的下侧壁与固体排出通道连通,所述固体排出通道与所述气体出口通道垂直,所述固体排出通道上设有固体收集装置,所述固体收集装置的两端分别设有阀门。In order to solve the above-mentioned technical problems, the technical scheme realized by the axial-flow cyclone gas-solid separator with a solid collection device in the present invention is: the gas-solid separator includes a separator housing, and the inlet of the separator housing A swirl vane is provided at the place, and a gas outlet channel is arranged at the rear of the swirl vane and along the axial direction of the swirl vane, and the gas outlet channel is composed of a tapered conical cylinder, a rectifier tube and The lower side wall of the separator shell communicates with the solid discharge passage, the solid discharge passage is perpendicular to the gas outlet passage, and a solid collection device is arranged on the solid discharge passage, and the solid collection The two ends of the device are respectively provided with valves.
本带有固体收集装置的轴流旋风式气固分离器,其中,所述旋流叶片的外缘与所述分离器壳体的内壁之间的间隙最大为10mm。所述旋流叶片中每片叶片的边缘设有30~60°的倒角,每片叶片前后侧边的夹角为30~60°。所述渐缩型圆锥筒的锥角为30~90°,所述扩压管为渐扩型圆锥筒,所述渐扩型圆锥筒的锥角为30~120°。分离器的两端均设有连接法兰。In the axial-flow cyclone gas-solid separator with a solid collection device, the gap between the outer edge of the swirl vane and the inner wall of the separator shell is at most 10mm. The edge of each blade in the swirl blades is provided with a chamfer of 30-60°, and the angle between the front and rear sides of each blade is 30-60°. The taper angle of the tapered cone is 30° to 90°, the diffuser tube is a gradually expanding cone, and the cone angle of the expanding cone is 30° to 120°. Both ends of the separator are equipped with connecting flanges.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型的气固分离器能将旋风式分离器分离出的固体高效率的收集到特有的固体收集装置中,固体排除过程中不会影响正常的供气,气体流动阻力小。主要应用在燃气净化、工业除尘、空气净化等装置中。The gas-solid separator of the utility model can efficiently collect the solids separated by the cyclone type separator into a special solid collection device, the normal gas supply will not be affected during the solid removal process, and the gas flow resistance is small. It is mainly used in gas purification, industrial dust removal, air purification and other devices.
附图说明Description of drawings
图1为本实用新型带有固体收集装置的轴流旋风式气固分离器的剖视图;Fig. 1 is the cross-sectional view of the axial flow cyclone type gas-solid separator with solid collection device of the present invention;
图2为图1所示为气固分离器的外观图。Fig. 2 is an appearance view of the gas-solid separator shown in Fig. 1 .
图中:In the picture:
1-分离器壳体,2-渐缩型圆锥筒,3-整流管,4-扩压管,5-固体排出通道,6-固体收集装置,7-旋流叶片,81-上阀门,82-下阀门,9-连接法兰。1-separator shell, 2-converging cone, 3-rectifier tube, 4-diffuser tube, 5-solid discharge channel, 6-solid collection device, 7-swirl vane, 81-upper valve, 82 - Lower valve, 9 - Connecting flange.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
如图1和图2所示,本实用新型一种带有固体收集装置的轴流旋风式气固分离器,包括分离器壳体1,所述分离器壳体1的入口处设有旋流叶片7,所述旋流叶片7的外缘与所述分离器壳体1的内壁之间的间隙最大为10mm。所述旋流叶片7中每片叶片的边缘设有30~60°的倒角,每片叶片前后侧边的夹角为30~60°。所述旋流叶片7的后部、并沿所述旋流叶片7的轴向设置有气体出口通道,所述气体出口通道由依次布置的渐缩型圆锥筒2、整流管3和扩压管4构成,所述渐缩型圆锥筒2的锥角为30~90°,所述扩压管4为渐扩型圆锥筒,所述渐扩型圆锥筒的锥角为30~120°。所述分离器壳体1的下侧壁与一固体排出通道5连通,所述固体排出通道5与所述气体出口通道垂直,所述固体排出通道5上设有固体收集装置6,所述固体收集装置6的两端分别设有阀门,在清理固体收集装置6时使两端的上阀门81和下阀门82交替工作,以保证整个系统的正常生产,清理固体时,将上阀门81打开,使固体落入两阀门之间的固体收集装置6中,再将上阀门81关闭,然后打开下阀门82,固体在燃气自身压力和重力的作用下排出气固分离器外部,从而可以安全排放固体并保证气体无泄漏。另外,为了便于本实用新型气固分离器与管道进行连接和拆卸,在分离器的两端均设有连接法兰9,由此还保证了轴流旋风式分离器没有改变气体流动的主方向。As shown in Figure 1 and Figure 2, the utility model is an axial flow cyclone gas-solid separator with a solid collection device, which includes a
本实用新型带有固体收集装置的轴流旋风式气固分离器的工作过程是:含固体颗粒的高速气体从分离器壳体1左侧的气体入口进入,经过高速旋转的旋流叶片2的导流作用,利用恒定气流能量守恒原理,渐缩型圆锥管处的速度增大使此处的动压变大,从而保证了分离器在圆锥体大底中心处(图1中A-A面中心处)的静压增大,使得固体颗粒轴向速度减小,阻止了固体颗粒进入气体出口通道,固体颗粒产生沿分离器壳体1壁面的径向速度,使得固体颗粒沿壁面向下运动进入固体收集装置起到收集的作用。固体颗粒与气体分离后继续沿着分离器壳体1内壁运动,一部分固体颗粒通过固体排出通道5直接进入固体收集装置6中,一部分固体颗粒聚集在渐缩型圆锥筒2后端的外回转面上,当固体颗粒堆积到一定程度时,在其自身的重力作用下从该外回转面落入到固体收集装置6中;与此同时,与固体颗粒分离后的、除去了固体杂质的气体则直接进入到气体出口通道,由于气体出口通道由依次连接在一起的渐缩型圆锥筒2、整流管3和扩压管4构成,即气体出口通道是由渐缩型圆锥筒和小口径的圆筒以及渐扩型圆锥筒连接而成,而且位于末段的是渐扩型圆锥筒,因此,流经到此的气体的压强会得到相应的恢复,从而完成了气体与固体的分离,达到净化气体的目的。分离器工作状态下,上阀门81处于工作状态,下阀门82关闭;当需要清洁时,上阀门81关闭,下阀门82开启,固体颗粒依靠管道内压和重力作用被排出。The working process of the utility model axial-flow cyclone gas-solid separator with a solid collection device is: the high-speed gas containing solid particles enters from the gas inlet on the left side of the
尽管上面结合图对本实用新型进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨的情况下,还可以作出很多变形,这些均属于本实用新型的保护之内。Although the utility model has been described above in conjunction with the drawings, the utility model is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive. Under the enlightenment of the utility model, many deformations can be made without departing from the purpose of the utility model, and these all belong to the protection of the utility model.
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Cited By (6)
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CN107061985A (en) * | 2017-05-23 | 2017-08-18 | 河南美丽乡村环保科技有限公司 | Gas-liquid separation low pressure caisson |
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CN110831700A (en) * | 2017-07-03 | 2020-02-21 | 奥图泰(芬兰)公司 | Swirler with guide vanes |
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CN112945650A (en) * | 2021-02-03 | 2021-06-11 | 西安交通大学 | Flue gas sampling device and sampling method |
CN113892941A (en) * | 2020-07-06 | 2022-01-07 | 德尔格安全股份两合公司 | Sample collector for receiving a breathing gas sample and gas sample testing device |
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Cited By (10)
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CN107061985A (en) * | 2017-05-23 | 2017-08-18 | 河南美丽乡村环保科技有限公司 | Gas-liquid separation low pressure caisson |
CN110831700A (en) * | 2017-07-03 | 2020-02-21 | 奥图泰(芬兰)公司 | Swirler with guide vanes |
CN110831700B (en) * | 2017-07-03 | 2022-06-24 | 奥图泰(芬兰)公司 | Swirler with guide vanes |
CN112295319A (en) * | 2019-08-02 | 2021-02-02 | 孙正和 | Filter device |
CN112295319B (en) * | 2019-08-02 | 2022-07-15 | 孙正和 | Filter device |
CN110721534A (en) * | 2019-11-05 | 2020-01-24 | 湖南核三力技术工程有限公司 | Vertical type tobacco shred recycling and air pressure adjusting integrated device and cigarette making and tipping unit process wind power and dust removal system |
CN113892941A (en) * | 2020-07-06 | 2022-01-07 | 德尔格安全股份两合公司 | Sample collector for receiving a breathing gas sample and gas sample testing device |
US12213799B2 (en) | 2020-07-06 | 2025-02-04 | Dräger Safety AG & Co. KGaA | Sample collector for receiving a breath gas sample and gas sample testing device |
CN112945650A (en) * | 2021-02-03 | 2021-06-11 | 西安交通大学 | Flue gas sampling device and sampling method |
CN112945650B (en) * | 2021-02-03 | 2022-12-27 | 西安交通大学 | Flue gas sampling device and sampling method |
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