CN203470062U - Compression roller surface repair device for roll crusher - Google Patents

Compression roller surface repair device for roll crusher Download PDF

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Publication number
CN203470062U
CN203470062U CN201320482484.9U CN201320482484U CN203470062U CN 203470062 U CN203470062 U CN 203470062U CN 201320482484 U CN201320482484 U CN 201320482484U CN 203470062 U CN203470062 U CN 203470062U
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China
Prior art keywords
axis slide
pressure roller
axis sliding
roller surface
compression roller
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CN201320482484.9U
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Chinese (zh)
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李波
李坤
薛梅艳
马群生
申明霞
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SHANDONG JIUCHANG HEAVY INDUSTRY TECHNOLOGY Co Ltd
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SHANDONG JIUCHANG HEAVY INDUSTRY TECHNOLOGY Co Ltd
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Abstract

The utility model belongs to the technical field of roll crushers and in particular relates to a compression roller surface repair device for a roll crusher. The compression roller surface repair device for the roll crusher comprises a base which is fixedly arranged on a frame of the roll crusher, wherein an X-axis sliding rail is arranged on the base; an X-axis sliding seat driven by a first driving device is arranged on the X-axis sliding rail; a Y-axis sliding rail is arranged on the X-axis sliding rail; a Y-axis sliding seat driven by a second driving device is arranged on the Y-axis sliding rail; a mounting rack is fixedly arranged at the front end of the Y-axis sliding seat; a compression roller surface repair grinding head driven by a power device is arranged on the mounting rack and corresponds to a compression roller position of the roll crusher. The compression roller surface repair device has the beneficial effects of convenience in operation, high degree of automation, high repairing and grinding precision, simple structure, reasonable design and high repair efficiency.

Description

辊式破碎机压辊辊面修复装置Roller surface repair device for roller crusher

技术领域technical field

本实用新型属于辊式破碎机技术领域,尤其涉及一种辊式破碎机压辊辊面修复装置。The utility model belongs to the technical field of roller crushers, in particular to a roller surface repair device for a roller of a roller crusher.

背景技术Background technique

辊式破碎机工作时,主要是利用两压辊之间的相对转动产生挤压、剪切等作用力后对破碎物进行破碎作业,压辊长时间工作后,表面必定会变形或磨损状况不同,再继续使用不利于破碎作业,所以压辊需要定期进行外圆打磨等的修复,但是现有使用的打磨工作,一般是通过人工操作或拆下后上车床用车刀加工,但由于压辊一般采用耐磨度高的合金材料,车刀吃刀困难,费时费力,且工作效率低,另外修复效果差。When the roller crusher is working, it mainly uses the relative rotation between the two pressure rollers to generate extrusion, shearing and other forces to crush the crushed objects. After the pressure rollers work for a long time, the surface will be deformed or the wear condition will be different. , the continued use is not conducive to the crushing operation, so the pressure roller needs to be repaired regularly such as cylindrical grinding, but the existing grinding work is generally processed by manual operation or dismantling and then put on a lathe with a turning tool, but because the pressure roller Generally, alloy materials with high wear resistance are used, and it is difficult for the turning tool to touch the knife, which is time-consuming and laborious, and the work efficiency is low, and the repair effect is poor.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供一种辊式破碎机压辊辊面修复装置,以解决现有使用的辊式破碎机使用过程中压辊长时间进行破碎工作,导致压辊变形,传统修复方式使用不方便,修复效果差的技术问题。The technical problem to be solved by the utility model is: to provide a roller crusher roller surface repair device to solve the problem that the existing roller crushers are crushed for a long time during the use process, resulting in deformation of the rollers. Traditional repair methods are inconvenient to use and technical problems with poor repair effects.

为解决上述技术问题,本实用新型的技术方案是:一种辊式破碎机压辊辊面修复装置,包括固定安装于所述辊式破碎机的机架上的底座,所述底座上设有X轴向滑轨,所述X轴向滑轨上设有由第一驱动装置驱动的X轴向滑座;In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a roller crusher roller surface repair device, comprising a base fixedly installed on the frame of the roller crusher, the base is provided with an X-axis slide rail, the X-axis slide rail is provided with an X-axis slide seat driven by a first driving device;

所述X轴向滑座上设有Y轴向滑轨,所述Y轴向滑轨上设有由第二驱动装置驱动的Y轴向滑座;The X-axis slide seat is provided with a Y-axis slide rail, and the Y-axis slide rail is provided with a Y-axis slide seat driven by a second driving device;

所述Y轴向滑座的前端固定设有安装架,所述安装架上安装有由动力装置驱动的压辊辊面修复磨头,所述压辊辊面修复磨头与所述辊式破碎机的压辊位置相对应。The front end of the Y-axis sliding seat is fixed with a mounting frame, and a pressure roller surface repair grinding head driven by a power device is installed on the mounting frame, and the pressure roller surface repair grinding head is connected with the roller crushing The position of the pressing roller of the machine is corresponding.

作为进一步的改进,所述第一驱动装置包括安装在所述底座上的第一丝杆,所述第一丝杆上设有第一螺母,所述第一螺母与所述X轴向滑座固定连接,所述第一丝杆的一端上设有第一转轮。As a further improvement, the first driving device includes a first threaded rod installed on the base, a first nut is provided on the first threaded rod, and the first nut is connected with the X-axis sliding seat Fixedly connected, a first runner is arranged on one end of the first screw rod.

作为进一步的改进,所述第二驱动装置包括安装在所述X轴向滑座上的第二丝杆,所述第二丝杆上设有第二螺母,所述第二螺母与所述Y轴向滑座固定连接,所述第二丝杆的一端上设有第二转轮。As a further improvement, the second driving device includes a second screw rod installed on the X-axis slide seat, a second nut is provided on the second screw rod, and the second nut is connected to the Y The axial sliding seat is fixedly connected, and one end of the second screw rod is provided with a second runner.

作为进一步的改进,所述动力装置包括固定设置在所述Y轴向滑座上的驱动电机,所述驱动电机的电机轴上安装有电机轮,所述压辊辊面修复磨头的转轴安装在所述安装架上,所述转轴上安装有带轮,所述带轮通过皮带与所述电机轮传动连接。As a further improvement, the power device includes a driving motor fixedly arranged on the Y-axis sliding seat, a motor wheel is installed on the motor shaft of the driving motor, and the rotating shaft of the roller surface repairing grinding head of the pressure roller is installed On the installation frame, a belt pulley is installed on the rotating shaft, and the belt pulley is connected with the motor wheel through a belt.

采用了上述技术方案后,本实用新型的有益效果是:After adopting above-mentioned technical scheme, the beneficial effect of the utility model is:

由于采用修复装置,包括X轴向进给机构和Y轴向进给机构,这样可以方便的确定压辊需要打磨的具体位置,采用动力驱动的压辊辊面修复磨头进行打磨,不仅打磨精度高,而且自动化程度高,设计合理,使用方便,操作简单,大大提高了压辊辊面修复的效率。Due to the adoption of the repair device, including the X-axis feed mechanism and the Y-axis feed mechanism, it is convenient to determine the specific position of the pressure roller that needs to be polished, and the power-driven pressure roller surface repair grinding head is used for grinding, not only the grinding accuracy High, and high degree of automation, reasonable design, easy to use, simple operation, greatly improving the efficiency of roller surface repair.

附图说明Description of drawings

图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3是图1的右视图;Fig. 3 is the right view of Fig. 1;

图中,1、底座,2、X轴向进给机构,20、X轴向滑轨,21、X轴向滑座,22、第一驱动装置,220、第一丝杆,221、第一转轮,3、Y轴向进给机构,31、Y轴向滑座,32、第二驱动装置,320、第二丝杆,321、第二转轮,4、动力装置,41、驱动电机,42、主动带轮,43、皮带,44、被动带轮,45、转轴,46、压辊辊面修复磨头,5、安装架。In the figure, 1, the base, 2, the X-axis feed mechanism, 20, the X-axis slide rail, 21, the X-axis slide seat, 22, the first drive device, 220, the first screw rod, 221, the first Runner, 3, Y axial feed mechanism, 31, Y axial slide seat, 32, second driving device, 320, second screw mandrel, 321, second runner, 4, power unit, 41, driving motor , 42, driving pulley, 43, belt, 44, passive pulley, 45, rotating shaft, 46, pressure roller surface repair grinding head, 5, mounting frame.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1、图2和图3共同所示,一种辊式破碎机压辊辊面修复装置,包括固定安装于辊式破碎机的机架上的底座1,底座1上设有X轴向进给机构2;As shown in Fig. 1, Fig. 2 and Fig. 3 together, a roller crusher roller surface repair device includes a base 1 fixedly installed on the frame of the roller crusher, and the base 1 is provided with an X-axis Feed mechanism 2;

X轴向进给机构2包括设置在底座1上的X轴向滑轨20,X轴向滑轨20上设有由第一驱动装置22驱动的X轴向滑座21;The X-axis feed mechanism 2 includes an X-axis slide rail 20 arranged on the base 1, and an X-axis slide seat 21 driven by a first driving device 22 is arranged on the X-axis slide rail 20;

Y轴向进给机构3包括设置在X轴向滑座21上的Y轴向滑轨,Y轴向滑轨上设有由第二驱动装置32驱动的Y轴向滑座31;The Y-axis feed mechanism 3 includes a Y-axis slide rail arranged on the X-axis slide seat 21, and the Y-axis slide rail is provided with a Y-axis slide seat 31 driven by a second driving device 32;

Y轴向滑座31的前端固定设有安装架5,安装架5上安装有由动力装置4驱动的压辊辊面修复磨头46,压辊辊面修复磨头46与辊式破碎机的压辊位置相对应。The front end of the Y-axis sliding seat 31 is fixedly provided with a mounting frame 5, and a pressure roller surface repairing grinding head 46 driven by a power unit 4 is installed on the mounting frame 5. The position of the pressure roller is corresponding.

第一驱动装置22包括安装在底座1上的第一丝杆220,第一丝杆220上设有第一螺母,第一螺母与X轴向滑座21固定连接,第一丝杆220的一端上设有第一转轮221。The first driving device 22 includes a first screw rod 220 installed on the base 1, the first screw rod 220 is provided with a first nut, the first nut is fixedly connected with the X-axis sliding seat 21, and one end of the first screw rod 220 A first runner 221 is arranged on it.

第二驱动装置32包括安装在X轴向滑座21上的第二丝杆320,第二丝杆320上设有第二螺母,第二螺母与Y轴向滑座31固定连接,第二丝杆320的一端上设有第二转轮321。The second driving device 32 includes a second screw 320 installed on the X-axis slide 21, the second screw 320 is provided with a second nut, the second nut is fixedly connected with the Y-axis slide 31, and the second wire One end of the rod 320 is provided with a second rotating wheel 321 .

动力装置4包括固定设置在Y轴向滑座31上的驱动电机41,驱动电机41的动力输出轴上安装有主动带轮42,压辊辊面修复磨头46转动安装在安装架5上且连接一被动带轮44,主动带轮42与被动带轮44通过皮带43传动连接。The power unit 4 includes a drive motor 41 fixedly arranged on the Y-axis slide seat 31, a driving pulley 42 is installed on the power output shaft of the drive motor 41, and a roller surface repair grinding head 46 is rotatably installed on the mounting frame 5 and A driven pulley 44 is connected, and the driving pulley 42 is connected with the driven pulley 44 through a belt 43 .

使用时,现将上述修复装置的底座1安装在辊式破碎机的机架上,然后根据压辊需要修复的位置,进行调节压辊辊面修复磨头46的X轴向位置和Y轴向位置,X轴向位置调节是,首先转动第一转轮221,第一转轮221可以采用人工驱动的手轮,第一转轮221带动第一丝杆220转动,此时第一螺母就会带动X轴向滑座21沿着X轴向滑轨20在X轴向滑动一定距离,然后再转动第二手轮321,第二手轮321带动第二丝杆320转动,此时第二螺母就会带动Y轴向滑座31沿着Y轴向滑轨在Y轴向滑动一定距离,此时就可以定位压辊辊面修复磨头46在XY轴上的坐标位置即要修复压辊的位置,然后再驱动动力装置4的驱动电机41,带动主动带轮42转动,主动带轮42转动再通过皮带43带动被动带轮44转动,被动带轮44转动再带动转轴45转动,转轴45带动压辊辊面修复磨头46转动,就可以用于打磨压辊的不平整位置,或将第一转轮221换为由电机减速机带动的带轮,并在底座1两端分别安装碰撞开关,滑座行走到两端自动换向,实现自动修复。本实用新型结构简单,相当于小型磨床,使用方便,修复精度高。When in use, install the base 1 of the above-mentioned repairing device on the frame of the roller crusher, and then adjust the X-axis position and the Y-axis position of the roller surface repair grinding head 46 according to the position of the roller to be repaired. Position, the X-axis position adjustment is, first turn the first runner 221, the first runner 221 can be manually driven handwheel, the first runner 221 drives the first screw rod 220 to rotate, at this time the first nut will Drive the X-axis sliding seat 21 to slide for a certain distance along the X-axis slide rail 20 in the X-axis, and then turn the second handwheel 321, which drives the second screw rod 320 to rotate. At this time, the second nut It will drive the Y-axis sliding seat 31 to slide a certain distance along the Y-axis slide rail in the Y-axis. At this time, the coordinate position of the pressure roller surface repair grinding head 46 on the XY axis can be positioned, that is, the position of the pressure roller to be repaired. position, and then drive the driving motor 41 of the power unit 4 to drive the driving pulley 42 to rotate, and the driving pulley 42 rotates to drive the passive pulley 44 to rotate through the belt 43, and the driven pulley 44 rotates to drive the rotating shaft 45 to rotate, and the rotating shaft 45 drives Pressing roller surface repairing grinding head 46 rotates, just can be used for polishing the uneven position of pressing roller, or the first running wheel 221 is replaced by the pulley driven by motor reducer, and collision switch is installed respectively at both ends of base 1 , the sliding seat walks to both ends and automatically reverses to realize automatic repair. The utility model has simple structure, is equivalent to a small grinding machine, is easy to use, and has high repairing precision.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (4)

1. kibbler roll pressure roller roll surface prosthetic device, comprises the base in the frame that is fixedly installed in described kibbler roll, it is characterized in that, described base is provided with X axis slide rail, and described X axis slide rail is provided with the X axis slide being driven by the first drive unit;
Described X axis slide is provided with Y-axis slide rail, and described Y-axis slide rail is provided with the Y-axis slide being driven by the second drive unit;
The front end of described Y-axis slide is fixed with installing rack, the pressure roller roll surface being driven is installed on described installing rack repairs bistrique by power set, and it is corresponding with the pressure roller position of described kibbler roll that described pressure roller roll surface is repaired bistrique.
2. kibbler roll pressure roller roll surface prosthetic device according to claim 1, it is characterized in that, described the first drive unit comprises the first screw mandrel being arranged on described base, described the first screw mandrel is provided with the first nut, described the first nut is fixedly connected with described X axis slide, and one end of described the first screw mandrel is provided with the first runner.
3. kibbler roll pressure roller roll surface prosthetic device according to claim 1 and 2, it is characterized in that, described the second drive unit comprises the second screw mandrel being arranged on described X axis slide, described the second screw mandrel is provided with the second nut, described the second nut is fixedly connected with described Y-axis slide, and one end of described the second screw mandrel is provided with the second runner.
4. kibbler roll pressure roller roll surface prosthetic device according to claim 3, it is characterized in that, described power set comprise the drive motors being arranged on described Y-axis slide, on the power output shaft of described drive motors, driving pulley is installed, described pressure roller roll surface is repaired bistrique and is rotatably installed on described installing rack and connects a passive belt wheel, and described driving pulley is connected by belt transmission with passive belt wheel.
CN201320482484.9U 2013-08-07 2013-08-07 Compression roller surface repair device for roll crusher Expired - Fee Related CN203470062U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320482484.9U CN203470062U (en) 2013-08-07 2013-08-07 Compression roller surface repair device for roll crusher

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112808442A (en) * 2021-01-04 2021-05-18 中冶长天国际工程有限责任公司 Crusher and grinding device and grinding method for crushing roller of crusher
CN113829001A (en) * 2021-11-29 2021-12-24 常熟市电力耐磨合金铸造有限公司 Grinding device for roll surface of extrusion roll

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112808442A (en) * 2021-01-04 2021-05-18 中冶长天国际工程有限责任公司 Crusher and grinding device and grinding method for crushing roller of crusher
CN113829001A (en) * 2021-11-29 2021-12-24 常熟市电力耐磨合金铸造有限公司 Grinding device for roll surface of extrusion roll

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Granted publication date: 20140312