CN203469624U - Improved ceramic filter filtrate pump system - Google Patents

Improved ceramic filter filtrate pump system Download PDF

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Publication number
CN203469624U
CN203469624U CN201320458562.1U CN201320458562U CN203469624U CN 203469624 U CN203469624 U CN 203469624U CN 201320458562 U CN201320458562 U CN 201320458562U CN 203469624 U CN203469624 U CN 203469624U
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China
Prior art keywords
filtrate
pump
water
ceramic filter
submersible pump
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Expired - Fee Related
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CN201320458562.1U
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Chinese (zh)
Inventor
罗宏
张龙义
马新财
安国巍
朱新波
关翔
胡新丽
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Baosteel Group Xinjiang Bayi Iron and Steel Co Ltd
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Baosteel Group Xinjiang Bayi Iron and Steel Co Ltd
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Abstract

The utility model discloses an improved ceramic filter filtrate pump system, comprising two filtrate tanks connected with a filter, wherein the filtrate tanks are respectively connected with a vacuum pump, a filtrate pipe installed at the lower part of each filtrate tank is stretched into a well, a content gauge and a submersible pump are installed in the well, the content gauge and the submersible pump are linked, and a water outlet pipe of the submersible pump is connected with a clear water system of the ceramic filter. Filtrate water in the ceramic filter is automatically discharged by means of the principle of atmospheric pressure and liquid level height difference, and the compulsive water pumping of a filtrate pump is replaced so as to ensure the operation reliability of the ceramic filter and avoid accidental shutdown of equipment due to filtrate pump failure; meanwhile, the content gauge and the submersible pump are used for recycling the filtrate water to save the water resource.

Description

改进的陶瓷过滤机滤液泵系统Improved ceramic filter filtrate pump system

技术领域 technical field

本实用新型涉及一种改进的陶瓷过滤机滤液泵系统。 The utility model relates to an improved filtrate pump system of a ceramic filter.

背景技术 Background technique

钢铁选矿厂,使用的陶瓷过滤机滤液排放系统由滤液泵、滤液灌及相关管路组成。在陶瓷过滤机使用过程中,由于滤液泵过载、叶轮、泵壳腐蚀磨损,造成陶瓷过滤机无法正常运行,时有停机,影响整个生产线的停产,生产、维护费用损失严重。 The filtrate discharge system of the ceramic filter used in the iron and steel concentrator is composed of a filtrate pump, a filtrate tank and related pipelines. During the use of the ceramic filter, due to the overload of the filtrate pump, the corrosion and wear of the impeller and the pump casing, the ceramic filter cannot operate normally, and sometimes shuts down, affecting the shutdown of the entire production line, and causing serious losses in production and maintenance costs.

发明内容 Contents of the invention

本实用新型的目的在于提供一种改进的陶瓷过滤机滤液泵系统,无需使用滤液泵即可完成排液工作,避免因滤液泵故障而造成的设备故障停机,提高陶瓷过滤机的运行可靠性。 The purpose of this utility model is to provide an improved ceramic filter filtrate pump system, which can complete the liquid drainage work without using the filtrate pump, avoid equipment failure caused by failure of the filtrate pump, and improve the operation reliability of the ceramic filter.

本实用新型的目的是这样实现的,一种改进的陶瓷过滤机滤液泵系统,包括与过滤机相连的两只滤液罐,滤液罐分别连接着真空泵,滤液罐下部安装的滤液管伸至一口井内的水面下,井内安装着液位计以及潜水泵,液位计与潜水泵联动,潜水泵的出水管连接着陶瓷过滤机的清水系统。 The purpose of this utility model is achieved in that an improved ceramic filter filtrate pump system includes two filtrate tanks connected to the filter, the filtrate tanks are respectively connected to vacuum pumps, and the filtrate pipe installed at the bottom of the filtrate tank extends into a well Under the surface of the water, a liquid level gauge and a submersible pump are installed in the well. The liquid level gauge is linked with the submersible pump, and the outlet pipe of the submersible pump is connected to the clean water system of the ceramic filter.

本实用新型利用大气压、液面高差原理,实现陶瓷过滤机滤液水的自动排放,代替滤液泵强制抽水,保证了陶瓷过滤机的运行可靠性,避免因滤液泵故障而造成的设备故障停机;同时利用液位计、潜水泵实现滤液水的回收利用,节约水资源。 The utility model utilizes the principle of atmospheric pressure and liquid level difference to realize the automatic discharge of the filtrate water of the ceramic filter, replaces the forced pumping of the filtrate pump, ensures the operation reliability of the ceramic filter, and avoids equipment failure caused by the failure of the filtrate pump; At the same time, the liquid level gauge and submersible pump are used to recycle the filtrate water and save water resources.

附图说明 Description of drawings

下面将结合附图对本实用新型作进一步详细的说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings.

图1为本实用新型的连接结构示意图。 Fig. 1 is a schematic diagram of the connection structure of the present invention.

具体实施方式 Detailed ways

 一种改进的陶瓷过滤机滤液泵系统,如图1所示,包括与过滤机4相连的两只滤液罐7,滤液罐7分别连接着真空泵,滤液罐下部安装的滤液管3伸至一口井1内的水面下,井1内安装着液位计2以及潜水泵5,液位计2与潜水泵5联动,潜水泵5的出水管6连接着陶瓷过滤机的清水系统。 An improved ceramic filter filtrate pump system, as shown in Figure 1, includes two filtrate tanks 7 connected to the filter 4, the filtrate tanks 7 are respectively connected to vacuum pumps, and the filtrate pipe 3 installed at the bottom of the filtrate tank extends to a well Under the water surface in 1, a liquid level gauge 2 and a submersible pump 5 are installed in the well 1, the liquid level gauge 2 is linked with the submersible pump 5, and the outlet pipe 6 of the submersible pump 5 is connected to the clean water system of the ceramic filter.

如图1所示,分析井中滤液出口的滤液水受力情况,向上的力有大气压力P、井中水面到滤液出口高差H1的滤液水压力F1;向下的力有滤液罐上报压力P1、滤液罐中水面与滤液出口高差H的滤液水压力F。由于滤液灌为密闭且上部经真空泵抽取后几乎变为真空,所以压力P1几乎为零。所以滤液出口的滤液水受力E= F—(P+ F1),当 F>P+ F1时,滤液水自然排放;由于大气压P约等于10m水柱高度,所以换算成高差为:当H>10+ H1时,滤液水自然排放;通过液位计、潜水泵可以控制井中水面到滤液出口高差H1在一定范围之内,所以当把滤液管出口放在深度高于10+H1的井中时,滤液水就实现了自流。 As shown in Figure 1, the force situation of the filtrate water at the filtrate outlet in the well is analyzed, the upward force includes atmospheric pressure P, the filtrate water pressure F1 of the water surface in the well to the height difference H1 of the filtrate outlet; the downward force includes the pressure P1 reported by the filtrate tank, The filtrate water pressure F of the height difference H between the water surface in the filtrate tank and the filtrate outlet. Since the filtrate filling is airtight and the upper part becomes almost vacuum after being drawn by the vacuum pump, the pressure P1 is almost zero. Therefore, the force of the filtrate water at the filtrate outlet is E= F—(P+ F1). When F>P+ F1, the filtrate water will be discharged naturally; since the atmospheric pressure P is approximately equal to the height of the water column of 10m, it is converted into a height difference: when H>10+ At H1, the filtrate water is discharged naturally; through the liquid level gauge and submersible pump, the height difference H1 from the water surface in the well to the filtrate outlet can be controlled within a certain range, so when the outlet of the filtrate pipe is placed in a well with a depth higher than 10+H1, the filtrate Water has just realized artesian flow.

井里面的水位由潜水泵、液位计控制,始终保持在一定范围之内,同时始终保持滤液排放出口在井的水面以下;保持滤液水管的整体密封性,避免由于水在滤液管中受大气压影响,从而利用井中水面与滤液灌中水位的高差实现滤液水由滤液灌向井中自然排放。 The water level in the well is controlled by a submersible pump and a liquid level gauge, and it is always kept within a certain range, and at the same time, the filtrate discharge outlet is always kept below the water surface of the well; the overall sealing of the filtrate water pipe is maintained to avoid water being affected by atmospheric pressure in the filtrate pipe. Therefore, the height difference between the water surface in the well and the water level in the filtrate irrigation can be used to realize the natural discharge of the filtrate water from the filtrate irrigation to the well.

通过改造实现了陶瓷过滤机的自然排放,从根本上消除了滤液泵故障;同时潜水泵把收集的滤液水经过澄清打回到陶瓷过滤机用水系统实现了水的循环利用,节约了用水,对选矿工艺节约水资源提供了方法。 Through the transformation, the natural discharge of the ceramic filter has been realized, and the failure of the filtrate pump has been fundamentally eliminated; at the same time, the submersible pump has clarified the collected filtrate water and returned it to the ceramic filter water system to realize water recycling and save water. The beneficiation process provides a way to save water resources.

Claims (1)

1.一种改进的陶瓷过滤机滤液泵系统,包括与过滤机相连的两只滤液罐,滤液罐分别连接着真空泵,其特征是:滤液罐下部安装的滤液管伸至一口井内的水面下,井内安装着液位计以及潜水泵,液位计与潜水泵联动,潜水泵的出水管连接着陶瓷过滤机的清水系统。 1. An improved ceramic filter filtrate pump system, comprising two filtrate tanks connected to the filter, the filtrate tanks are respectively connected to a vacuum pump, characterized in that: the filtrate pipe installed at the bottom of the filtrate tank extends to the water surface in a well, A liquid level gauge and a submersible pump are installed in the well, the liquid level gauge is linked with the submersible pump, and the outlet pipe of the submersible pump is connected to the clean water system of the ceramic filter.
CN201320458562.1U 2013-07-30 2013-07-30 Improved ceramic filter filtrate pump system Expired - Fee Related CN203469624U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110721526A (en) * 2019-11-19 2020-01-24 中冶北方(大连)工程技术有限公司 Gravity drainage arrangement method for filter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110721526A (en) * 2019-11-19 2020-01-24 中冶北方(大连)工程技术有限公司 Gravity drainage arrangement method for filter

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Granted publication date: 20140312

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