CN203462463U - Construction device of pile-peripheral cemented-soil cast-in-situ stiffening core pile - Google Patents
Construction device of pile-peripheral cemented-soil cast-in-situ stiffening core pile Download PDFInfo
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- CN203462463U CN203462463U CN201320529418.2U CN201320529418U CN203462463U CN 203462463 U CN203462463 U CN 203462463U CN 201320529418 U CN201320529418 U CN 201320529418U CN 203462463 U CN203462463 U CN 203462463U
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Abstract
The utility model relates to a construction device of a pile-peripheral cemented-soil cast-in-situ stiffening core pile. The construction device mainly consists of an inner immersed tube, an outer immersed tube, a prefabricated pile tip and a high-pressure spouting tube; the upper surface of the prefabricated pile tip is provided with an outer immersed tube limiting groove for positioning an upper immersed tube device, an inner immersed tube limiting groove, a supporting baffle plate insertion groove and an anti-torsion limiting steel plate, and a pore canal which is used for the high-pressure spouting tube to pass through is prefabricated in the prefabricated pile tip; the outer side wall of the inner immersed tube is circumferentially and uniformly provided with the high-pressure spouting tube with a nozzle on the bottom end; and two sides of the high-pressure spouting tube are respectively provided with a vertical pass-through supporting baffle plate, and reinforced ribbed plates are distributed on the outer side of the supporting baffle plate at intervals. By adopting the construction device, a stiffening core pile can be formed in the immersed tube, the cemented soil can be formed surrounding the pile, and the stress performance of the pile body material can be maximally played; and the soil body on the lower part of the device is high-pressure spouted in the rotation sinking process of the device, so that the end resistance force and the side friction force can be reduced, and the sinking speed of the immersed tube can be increased.
Description
Technical field
The utility model relates to a kind of strength core pile driving construction device, be particularly related to a kind of precast pile tip and interior immersed tube can rotate simultaneously, the die-cut soil body of whitewashing, in device sinking process fundamental form pile week cement-soil, in immersed tube, build the stake of strength core, install the construction equipment of the cast-in-place strength core of all cement-soils of callable stake stake.Belong to ground process field, be applicable to the foundation treatment engineering that structure foundation requirement for bearing capacity is higher.
Background technology
The rapid growth of World Economics is when promoting highrise building and large industrial buildings rise and development, requirement to the supporting capacity of structure foundation and non-deformability is more and more higher, for the larger building of superstructure load, adopt natural ground, shallow foundation to be usually difficult to meet the requirement of building to bearing capacity and distortion.To this, in engineering construction, often need to strengthen embedded depth of foundation, the deep foundation of comprehensive utilization bottom firm stratum, rock stratum and stake side soil body supporting capacity carries out ground processing.At present, conventional deep foundation method for processing foundation has the several types such as pile foundation, diaphragm wall and open caisson, wherein pile foundation can be given full play to the pile side friction of lower pile peripheral earth and the end resistance on stake end stratum by appropriate design, Foundation Treatment Effect is remarkable, in Practical Project, is widely used.
In common pile foundation, adopt bored pile to exist that mud contamination, cost are high, quality is subject to the unmanageable shortcoming of various factors; Adopt concrete precast pile to have vibration, noise, the obvious shortcoming of soil compaction effect; Adopt cement mixing method to have that bearing capacity of single pile is low, construction quality shortcoming rambunctious.
Cement-soil strength core compound pile is the novel foundation treatment technology developing on the basis of cement mixing method, the load on pile body top is passed to core stake, core stake is passed to cement-soil by the active force between cement-soil and core stake again, and then pass to foundation soil, like this from core stake to the soil body by the transition of cement-soil formed by force--weak progressive formation, form the rational pile body structure that the high surrounding intensity of a kind of intermediate intensity is low, given full play to the performance of core stake and cement soil pile.This type has that bearing capacity of single pile is high, cost is low, the easy advantage such as controls of quality, and construction noise low, vibrate little, cubic metre of earth discharge rate is few, the today day by day strengthening at environmental protection consciousness, the modern construction environmental requirement of constructing that substantially coincide of this type.
At present, the conventional construction method of cement-soil strength core compound pile is after cement mixing method pile, before cement-soil initial set, with piling machinery, rigidity intensive aspect (concrete core stake, shaped steel etc.) is pressed in soil-cement body to design attitude, after cement-soil solidifies, core stake and cement-soil acting in conjunction, bear upper load.In addition, adopt in addition the equipment of tube-sinking cast-in-situ pile to form composite pile at cement mixing pile center pore-forming concrete perfusion, and adopt the equipment (adding a little hammer ram in immersed tube) of tube-sinking cast-in-situ pile at cement mixing pile center pore-forming concrete perfusion, and ram expansion at assigned address, and then form the composite pile that rams expansion formula.Above-mentioned several method is all that stake week cement-soil (flexible body) and strength core stake (rigid body) are constructed at times, there will be cement mixing method to surpass to be subject to after the initial setting time preformed pile to insert by force to cause that pile body is damaged, contiguous stake of having constructed is because preformed pile brute force is clamp-oned, soil compaction effect make finished peg impaired, can not combine closely with cement mixing method surpassing the preformed pile that the initial setting time inserts, cause the situations such as load can not effectively transmit.
In addition, adopt common application deep mixing method to form all cement-soils of stake and also exist certain unstability, be mainly reflected in: mixer creep into or hoisting velocity too fast, and water supply mud system speed fails to coordinate or it is inadequate to stir number of times, causes cement mixing content not enough or inhomogeneous; Unsound for cement system, the feed process time is controlled inaccurate, and it is indefinite whether cement inputs the soil body, causes broken pile or shortage; The wearing and tearing of stirring vane make a footpath deficiency, stir insufficiently, cause and mix inhomogeneous, incorporation and reduce, and the effect of soil mass consolidation declines.
In sum, though existing pile body construction equipment has been obtained comparatively desirable Foundation Treatment Effect under suitable engineering specifications, in efficiency of construction, different age concrete bonding, reduce aspects such as phase mutual interference between pile body and remain and can improve part.
Given this, urgently invent at present a kind of construction equipment of the cast-in-place strength core of all cement-soils of the stake stake simple and quick, pile quality is reliable, supporting capacity is high of constructing.Adopt the integrated construction device of all cement-soil in situ concrete pile cores of stake, solve the low problem of efficiency of construction, and it is jointly fixed with the stake of strength core to realize stake side cement-soil, strengthen the bond strength of the stake of strength core and all cement-soils.
Summary of the invention
The purpose of this utility model is to provide the construction equipment of a kind of the cast-in-place strength core of all cement-soils stake, this device presses down, reclaims quick and convenient, press down all cement-soils of formation stake in process, cast-in-place strength core quality of pile is easy to control, construction machinery deadweight, power are required little, can impel all cement-soils of stake and the stake of cast-in-place strength core jointly fixed and in conjunction with tight.
For realizing above-mentioned technical purpose, the utility model has adopted following technical scheme:
A construction equipment for the cast-in-place strength core of all cement-soils stake, is characterized in that described construction equipment is mainly comprised of interior immersed tube, outer immersed tube, precast pile tip and high-pressure mortar spraying pipe; The upper surface of precast pile tip is provided with the outer immersed tube stopper slot of top, location pipe-sinking device, interior immersed tube stopper slot, baffle plate embedded groove and antitorque spacing steel plate, the default duct of passing through for high-pressure mortar spraying pipe in precast pile tip; Lateral wall at interior immersed tube is evenly laid with the high-pressure mortar spraying pipe of bottom band shower nozzle along hoop; Vertical elongated baffle plate established in the both sides of high-pressure mortar spraying pipe, in the outside of a baffle plate, uniformly-spaced lays the floor of putting more energy into.
Interior immersed tube and outer immersed tube are concentric circles steel pipe, the large 15 ~ 30mm of spacing higher pressure shotcrete pipe between two immersed tube.
Described precast pile tip is conical steel concrete pile top; The central diameter of outer immersed tube stopper slot is identical with outer immersed tube, and the large 5mm ~ 10mm of the outer immersed tube pipe thickness of width, smears sliding agent in groove; Interior immersed tube stopper slot and a baffle plate embedded groove even depth are also communicated with, width of rebate laminating immersed tube and a Weir Plate Thickness, the default antitorque spacing steel plate of a baffle plate embedded groove side.
Described high-pressure mortar spraying pipe is steel pipe, and the shower nozzle of bottom can be cyclone nozzle or stationary nozzle, and outwardly, with 45 ° ~ 60 ° of horizontal plane angles, shower nozzle extending port position is concordant with the side of precast pile tip for stationary nozzle opening.
Adopt described construction equipment to carry out the method for the cast-in-place strength core of all cement-soils of stake pile driving construction, its main construction sequence is as follows:
1) before construction, prepare: according to design drawing, process construction plant, draw construction outline line, measure pile body position, construction material, machinery, personnel are in place;
2) artificial perforate: in the stake hole of the dark 500 ~ 1000mm of the design stake position hand excavation of place, diameter is not less than all cement-soil intended diameter of stake;
3) install in place: by precast pile tip and interior immersed tube and the combination of outer immersed tube, high-pressure mortar spraying pipe bottom is through precast pile tip; In the stake hole of the aforementioned pre-excavation of the whole insertion of device, adopt machinery to help and locate, and guarantee that device is vertical;
4) rotation whitewashing: high-pressure mortar spraying pipe is communicated with pumping Grouting Pipe, by high-pressure mortar spraying pipe spray head to pile top bottom oblique below soil body injection slurries, the die-cut soil body, interior immersed tube and precast pile tip under machinery drive forward and reverse 45 ° ~ 90 ° rotate back and forth;
5) hold-down devices: the original soil body in the side of depositing to be installed is whitewashed after die-cut liter raises, and externally immersed tube applies vertical pressure, and device is pressed down gradually, and interior immersed tube and pile top are not stopped the rotation, and high-pressure mortar spraying pipe is lasting whitewashes;
6) bottom pressurization whitewashing: when device presses to the above 500mm ~ 1000mm of design stake end absolute altitude, strengthen spray pressure, and slow down and be pressed into speed, form at device pile top position and hold an enlarged footing;
7) build the stake of strength core: device sinks down into after design elevation, according to designing requirement, carry out strength core pile driving construction;
8) device reclaims: interior immersed tube inner concrete perfusion is returned pulling device after enriching, and inwardly in immersed tube, carries out aerial feed supplement in good time, and high-pressure mortar spraying pipe is mended slurry at the upper process mesolow that pulls out, until remove construction equipment;
9) process upper water earth: according to digging slurries situation in stake hole, top, in top water earth, add rubble, cement appropriateness to stir, strengthen top stake week soil cement intensity.
Described in step 7, the stake of strength core can adopt the solidifying soil stake of element or CFG, also can add reinforcing cage, joint bar or steel pipe to form reinforcement strength core.
the utlity model has following characteristics and beneficial effect
(1) interior immersed tube and precast pile tip are in sinking process, under driving, machinery jointly rotates back and forth by a small margin the die-cut precast pile tip periphery soil body of whitewashing, not only can reduce stake end frictional resistance, device is sunk be more prone to, fast, and the soil body outside outer immersed tube can be modified as to cement-soil, tentatively completed the construction of flexible pile outside the stake of strength core.
(2) outer immersed tube setting, can separate interior immersed tube and the outside soil body, synchronous in immersed tube press down but self active rotation not, side friction in the time of can reducing interior immersed tube rotation, thus reduce the requirement of construction machinery power; Immersed tube and precast pile tip enclose down outside, can reduce interior immersed tube with ribbing and the wearing and tearing of high-pressure mortar spraying pipe, and convenient recovery.
(3) adopting the construction of this device, is recoverable apparatus after strength core stake perfusion, and in removal process, shotcrete pipe low pressure is mended slurry, and the stake of strength core is solidified jointly with all cement-soils of stake, and both are in conjunction with relatively tightr; In addition, also can, according to the inside and outside immersed tube of construction requirement selective recovery, increase pile body bearing capacity.
(4) construction equipment that adopts the utility model to relate to carries out the cast-in-place strength core of all cement-soils of stake pile driving construction, and the stake of strength core, as buffering, can be protected preferably in all cement-soils of stake and inside and outside immersed tube gap, reduces soil compaction effect to facing the harmful effect of stake.
In a word, adopt the utility model to carry out all cement-soil strength of stake core pile driving construction, place strong adaptability, efficiency of construction is high, power consumption is relatively less, pile quality is reliable, installs overall package simple and easy, and its technical economic benefit is given prominence to.
Accompanying drawing explanation
Fig. 1 is the construction equipment schematic diagram of a kind of the cast-in-place strength core of all cement-soils of the utility model stake;
Fig. 2 is Fig. 1 precast pile tip upper surface schematic diagram;
Fig. 3 is that high-pressure mortar spraying pipe is through the precast pile tip sectional view at place;
Fig. 4 is the precast pile tip sectional view of a baffle plate insert division;
Fig. 5 .1, Fig. 5 .2 adopt the utility model to carry out the schematic flow sheet of the cast-in-place strength core of all cement-soils of stake pile driving construction;
In figure: outside 1-, in immersed tube, 2-, immersed tube, 3-prop up immersed tube stopper slot in baffle plate, 4-stiffening rib, 5-high-pressure mortar spraying pipe, 6-precast pile tip, 7-shower nozzle, the outer immersed tube stopper slot of 8-, 9-, 10-high-pressure mortar spraying pipe props up baffle plate embedded groove, all cement-soils of 12-stake, local pile body, 14-stake end enlarged footing, 15-reinforcing cage, 16-inner concrete, the antitorque spacing steel plate of 17-of expanding of 13-through hole, 11-.
The specific embodiment
Steel cutting, welding procedure technical requirements in present embodiment, reinforcing cage colligation construction technical requirement, strength core pile concrete, high-pressure mortar spraying proportioning, immersed tube construction technical requirement etc. repeats no more, and emphasis is set forth the embodiment that the construction equipment that adopts the utility model to relate to carries out the cast-in-place strength core of all cement-soils of stake pile driving construction.
Fig. 1 is the construction equipment schematic diagram of a kind of the cast-in-place strength core of all cement-soils of the utility model stake, and Fig. 2 is Fig. 1 precast pile tip upper surface sectional view, and Fig. 3 is the precast pile tip sectional view that high-pressure mortar spraying pipe passes place, and Fig. 4 is the precast pile tip sectional view of a baffle plate insert division.Construction equipment with reference to the cast-in-place strength core of all cement-soils of the stake stake shown in Fig. 1 ~ 4, is mainly comprised of outer immersed tube 1, interior immersed tube 2, high-pressure mortar spraying pipe 5 and precast pile tip 6.
Outer immersed tube 1 and interior immersed tube 2 all adopt seamless steel pipe, and the strength grade of steel is Q345, and thickness is 20mm, steel pipe sizes specification meets the existing requirement of standard, wherein: outer immersed tube 1 external diameter 680mm, interior immersed tube 2 external diameter 440mm, between inside and outside immersed tube, clear distance is 100mm.
At 3 pairs baffle plates 3 of the even vertical welding of interior immersed tube 2 lateral wall hoop, the thick 16mm of baffle plate 3, wide 70mm, along the elongated welding of interior immersed tube 2 sidewall, paired baffle plate 3 central angle are 20 °.
High-pressure mortar spraying pipe 5 adopts seamless steel pipe, and diameter is 75mm, wall thickness 8mm, and its dimensions should meet the requirement of current specifications; High-pressure mortar spraying pipe 5 encloses through interior immersed tube 2 and a baffle plate 3 cavity forming, and is welded to connect with a baffle plate 3; The shower nozzle 7 of high-pressure mortar spraying pipe 5 bottoms is through the reserving hole channel of precast pile tip 6, and shower nozzle extending port position is concordant with the side of precast pile tip, and adjusting injection direction and horizontal plane angle is 45 °.
By the interior immersed tube with a baffle plate 3, ribbed stiffener 4, high-pressure mortar spraying pipe 52 and precast pile tip 6 combinations, high-pressure mortar spraying pipe 5 passes precast pile tip 6, then overlaps upper outside immersed tube 1, and construction equipment has been assembled substantially.
Construction equipment is vertically put into degree of depth 1000mm, in the pre-borehole hole of diameter 1500mm.By machine driving, device integral body is pressed down, interior immersed tube 2 and precast pile tip 6 rotations, coordinate high-pressure mortar spraying, in device sinking process, forms all cement-soils 12 of stake, can whitewash and reduce subsidence velocity in design attitude pressurization, forms the local pile body 13 that expands.Press to 500mm in design elevation, pressurization whitewashing, and accelerate the speed of rotation, and form stake end enlarged footing 14, until precast pile tip 6 arrives design bottom surface absolute altitude, suspend whitewashing.
In interior immersed tube, put into reinforcing cage 15, and build inner concrete 16, after building and enriching, integral body pulls up device, and precast pile tip 6 is stayed bottom.Pull up in process, not only need to carry out aerial feed supplement in inside immersed tube 2, and high-pressure mortar spraying pipe 5 also needs low pressure to mend slurry until device integral body is extracted.
After device is extracted, according to the frost boiling quality on stake top, can adopt cement and microlith, the grains of sand to solidify reinforcement.
Fig. 5 .1, Fig. 5 .2 are that this adopts device described in the utility model to carry out the schematic flow sheet of the cast-in-place strength core of all cement-soils of stake pile driving construction, and shown in Fig. 5 .1, Fig. 5 .2, main construction sequence is as follows:
1) before construction, prepare: according to design drawing, process construction plant, draw construction outline line, measure pile body position, construction material, machinery, personnel are in place;
2) artificial perforate: in the dark 1000mm of the design stake position hand excavation of place, the stake hole of diameter 1500mm;
3) install in place: precast pile tip 6 and interior immersed tube 2 and outer immersed tube 1 combines, and precast pile tip 6 is passed in the bottom of high-pressure mortar spraying pipe 5; By in the stake hole of the aforementioned pre-excavation of the whole insertion of device, adopt machinery to help and locate subsequently, and guarantee the verticality of device;
4) rotation whitewashing: only have interior immersed tube 2 and precast pile tip 6 under machinery drives forward and reverse 60 ° rotate back and forth and press down, in the time of device rotation, by high-pressure mortar spraying pipe 5 high-pressure slip-castings, spray head 7 oliquely downward sprays slurries, the die-cut soil body;
5) hold-down devices: the original soil body in device below is whitewashed after die-cut liter raises, and under device self gravitation and mechanism, device is pressed down gradually, presses down in process and does not stop the rotation, continues to whitewash;
6) bottom pressurization whitewashing: when device presses to the above 500mm of design stake end absolute altitude, strengthen spray pressure, and slow down and be pressed into speed, form at device pile top position and hold an enlarged footing 14;
7) build the stake of strength core: device sinks down into after design elevation, suspend whitewashing, according to designing requirement, place reinforcing cage 15, and castinplace pile core concrete 16 in inside immersed tube, vibration compacting;
8) immersed tube returns and pulls out: interior immersed tube 2 inner concrete perfusions are returned pulling device after enriching, and inwardly in immersed tube 2, carry out aerial feed supplement in good time, and high-pressure mortar spraying pipe 5 is mended slurry at the upper process mesolow that pulls out, until remove construction equipment;
9) process upper water earth: according to digging slurries situation in stake hole, top, in top water earth, add rubble, cement appropriateness to stir, to top stake week cement-soil and close on the soil body and solidify again processing.
Claims (4)
1. a construction equipment for the cast-in-place strength core of stake week cement-soil stake, is characterized in that described construction equipment is mainly comprised of interior immersed tube, outer immersed tube, precast pile tip and high-pressure mortar spraying pipe; The upper surface of precast pile tip is provided with the outer immersed tube stopper slot of top, location pipe-sinking device, interior immersed tube stopper slot, baffle plate embedded groove and antitorque spacing steel plate, the default duct of passing through for high-pressure mortar spraying pipe in precast pile tip; Lateral wall at interior immersed tube is evenly laid with the high-pressure mortar spraying pipe of bottom band shower nozzle along hoop; Vertical elongated baffle plate established in the both sides of high-pressure mortar spraying pipe, in the outside of a baffle plate, uniformly-spaced lays the floor of putting more energy into.
2. the construction equipment of the cast-in-place strength core of all cement-soils of stake according to claim 1 stake, is characterized in that interior immersed tube and outer immersed tube are concentric circles steel pipe, the large 15 ~ 30mm of spacing higher pressure shotcrete pipe between two immersed tube.
3. the construction equipment of the cast-in-place strength core of all cement-soils of stake according to claim 1 stake, is characterized in that described precast pile tip is conical steel concrete pile top; The central diameter of outer immersed tube stopper slot is identical with outer immersed tube, and the large 5mm ~ 10mm of the outer immersed tube pipe thickness of width, smears sliding agent in groove; Interior immersed tube stopper slot and a baffle plate embedded groove even depth are also communicated with, width of rebate laminating immersed tube and a Weir Plate Thickness, the default antitorque spacing steel plate of a baffle plate embedded groove side.
4. the construction equipment of the cast-in-place strength core of all cement-soils of stake according to claim 1 stake, is characterized in that described high-pressure mortar spraying pipe is steel pipe, and the shower nozzle of bottom can be cyclone nozzle or stationary nozzle; Outwardly, with 45 ° ~ 60 ° of horizontal plane angles, shower nozzle extending port position is concordant with the side of precast pile tip for stationary nozzle opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320529418.2U CN203462463U (en) | 2013-08-28 | 2013-08-28 | Construction device of pile-peripheral cemented-soil cast-in-situ stiffening core pile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320529418.2U CN203462463U (en) | 2013-08-28 | 2013-08-28 | Construction device of pile-peripheral cemented-soil cast-in-situ stiffening core pile |
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| CN203462463U true CN203462463U (en) | 2014-03-05 |
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| CN201320529418.2U Expired - Lifetime CN203462463U (en) | 2013-08-28 | 2013-08-28 | Construction device of pile-peripheral cemented-soil cast-in-situ stiffening core pile |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103437348A (en) * | 2013-08-28 | 2013-12-11 | 深圳市福田建安建设集团有限公司 | Construction device and method of pile peripheral cemented soil cast-in-place stiffness core pile |
| CN104389309A (en) * | 2014-11-21 | 2015-03-04 | 淮海工学院 | Sand pile construction method |
| CN108729440A (en) * | 2018-05-14 | 2018-11-02 | 中航旭日（北京）岩土工程技术有限公司 | Wing stirring base expanding and base expanding stiff composite pile, its construction method and drilling machine are expanded in the spray of spiral height |
| CN115341545A (en) * | 2022-08-10 | 2022-11-15 | 中化(广西)地质勘查有限公司 | Implanted pile sinking device and method for clearing sediments |
| CN116043836A (en) * | 2022-12-30 | 2023-05-02 | 南京交通职业技术学院 | Waste mud solidified pile and construction method thereof |
-
2013
- 2013-08-28 CN CN201320529418.2U patent/CN203462463U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103437348A (en) * | 2013-08-28 | 2013-12-11 | 深圳市福田建安建设集团有限公司 | Construction device and method of pile peripheral cemented soil cast-in-place stiffness core pile |
| CN103437348B (en) * | 2013-08-28 | 2015-06-17 | 深圳市福田建安建设集团有限公司 | Construction device and method of pile peripheral cemented soil cast-in-place stiffness core pile |
| CN104389309A (en) * | 2014-11-21 | 2015-03-04 | 淮海工学院 | Sand pile construction method |
| CN108729440A (en) * | 2018-05-14 | 2018-11-02 | 中航旭日（北京）岩土工程技术有限公司 | Wing stirring base expanding and base expanding stiff composite pile, its construction method and drilling machine are expanded in the spray of spiral height |
| CN108729440B (en) * | 2018-05-14 | 2024-04-19 | 中航旭日（北京）岩土工程技术有限公司 | Spiral high-spraying wing-expanding stirring bottom-expanding stiffness composite pile, construction method thereof and drilling machine |
| CN115341545A (en) * | 2022-08-10 | 2022-11-15 | 中化(广西)地质勘查有限公司 | Implanted pile sinking device and method for clearing sediments |
| CN116043836A (en) * | 2022-12-30 | 2023-05-02 | 南京交通职业技术学院 | Waste mud solidified pile and construction method thereof |
| CN116043836B (en) * | 2022-12-30 | 2023-07-25 | 南京交通职业技术学院 | Waste mud solidified pile and construction method thereof |
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Granted publication date: 20140305 |