CN203453748U - Lubricating system, multi-stage arm rest structure and engineering machine - Google Patents

Lubricating system, multi-stage arm rest structure and engineering machine Download PDF

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Publication number
CN203453748U
CN203453748U CN201320523135.7U CN201320523135U CN203453748U CN 203453748 U CN203453748 U CN 203453748U CN 201320523135 U CN201320523135 U CN 201320523135U CN 203453748 U CN203453748 U CN 203453748U
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China
Prior art keywords
valve
branch road
outlet
lubrication system
lubricating
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CN201320523135.7U
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Chinese (zh)
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李硕
黄勃
王志辉
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Sany Automobile Manufacturing Co Ltd
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Sany Automobile Manufacturing Co Ltd
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Abstract

The utility model discloses a lubricating system, a multi-stage arm rest structure and an engineering machine. The lubricating system comprises a lubricating grease pump, at least two branches which are in parallel arrangement, and control valves, wherein an inlet of each branch is connected with an outlet of the lubricating grease pump, so that lubricating grease can flow out from an outlet of each branch; the quantity of the control valves is consistent with the quantity of the branches, and the control valves are arranged on the branches and are used for controlling on-off of the branches respectively. The lubricating system can be used for realizing lubrication of lubricating points corresponding to the branches, and has the advantages of high working efficiency, good cleanness, excellent lubricating effect, concise pipe arrangement and the like.

Description

A kind of lubrication system, multistage beam mechanism and engineering machinery
Technical field
The utility model relates generally to lubrication technical field, specifically, relates to a kind of lubrication system, and the multistage beam mechanism and the engineering machinery that are provided with this lubrication system.
Background technique
In mechanical structure, generally include a plurality of movable parts, can carry out as swung, rotate, the action such as flexible or its combination.For fear of the mutual wearing and tearing between movable part and assembly department thereof, often need to inject lubricating grease to each joint.
The concrete mixer of take in engineering machinery is example, and it is provided with multistage beam mechanism, comprises at least two joint joint arms, and between adjacent segments arm, head and the tail are hinged, and save the relative swing between arm by hydraulic oil cylinder driving, and the end of oil cylinder is generally also connected with connecting rod.Wherein respectively saving arm, connecting rod, oil cylinder is all to connect in hinged mode.
Therefore, the lubricated of jib articulating point place is an important process of pump truck regular maintenance, and lubricated shake when causing jib work not in time, more seriously causes the generation of personal safety accident.For the lubricated of jib articulating point place, be to utilize grease gun by pump truck attendant mostly at present, by manual method, lubricating grease injected to oil nozzle.Adopt this manual grease injection method mainly to have following shortcoming:
1) when manually lubricated, pump truck needs to shut down, and jib will launch to pave completely, has wasted man-hour, has reduced working efficiency;
2) the hinged lubricating point of pumping vehicle arm rack is many, and some lubricating point is more hidden, manually lubricated leakage profit or the not lubricated situation of easily occurring;
3) manually lubricated without filtrating equipment, oil leab contacts with extraneous, and impurity easily enters oil duct, the wearing and tearing between aggravation bearing pin and bearing shell.
Application number is that 201020198456.0 Chinese utility model patent discloses a kind of time-sharing integrated lubricating device for construction machinery, comprise filling pump, timesharing multi-way control valve, plural oil separator and lubrication assembly, according to the different lubrication intervals that each lubricating point is required, lubricating point is classified, can divide the cycle to carry out timesharing lubricated.
For this lubricating system, because needs are classified and pipe-line layout according to lubrication interval to lubricating point, for the more application of lubricating point, easily cause lubricating pipe too complicated and in disorder, impracticable in concrete pump truck arm articulating point lubricated.And for concrete mixer, due in greasing, the lubricated of jib articulating point and jib action are not combined, lubrication effect is also undesirable.
Model utility content
In view of this, the purpose of this utility model is to provide a kind of lubrication system, this lubrication system can be controlled respectively each oil separator, thereby lubricated to each lubricating point respectively, has avoided defects such as inefficiency in prior art, pipeline is in disorder, lubrication effect is poor or one of at least.
Lubrication system of the present utility model, comprises grease pump, and comprises:
At least two branch roads that are set up in parallel, described in each, the import of branch road connects described lubricating grease delivery side of pump, and lubricating grease can flow out from the outlet of branch road described in each;
Control valve, the quantity of described control valve is consistent with the quantity of described branch road, is arranged at described in each on branch road, for controlling respectively the break-make of each branch road.
Further, described in each, on branch road, be provided with distributing valve, the entrance of described distributing valve connects the outlet of described control valve, and the outlet of described distributing valve can be flowed out lubricating grease.
Further, described distributing valve is multi-layer structure, and lubricating grease can pass through each layer of distributing valve successively, and each of described distributing valve layer is provided with outlet.
Further, described control valve is electromagnet cut off valve, fluid-controlled cut-off valve or the pneumatic stopping valve that comprises on state and cut-off state.Needing lubricated and during in the moving element associated with lubricating point motion, described control valve can be realized on state.
Further, also comprise filter, described filter is connected in described lubricating grease delivery side of pump and described in each between import of branch road.
Further, also comprise relief valve, the entrance of described relief valve connects described lubricating grease delivery side of pump, and the outlet of described relief valve connects depot fat bucket.
Another aspect of the present utility model, a kind of multistage beam mechanism is also provided, comprises at least two joint joint arms, between adjacent segments arm, head and the tail are hinged, described multistage beam mechanism is also provided with the lubrication system of aforementioned any one, and described in each, the outlet of branch road is connected in the hinged place of described multistage beam mechanism.
Further, the quantity of described joint arm is consistent with the quantity of described branch road, and each saves and on described joint arm, is provided with a described branch road.
Further, between adjacent segments arm, be provided with oil cylinder, the action of described oil cylinder is controlled by multi-way valve, and described multistage beam mechanism also comprises the controller being connected with described control valve with described multi-way valve, described controller is according to the state of described multi-way valve, controls the break-make of control valve described in each.
Another aspect of the present utility model, also provides a kind of engineering machinery, and described engineering machinery is provided with lubrication system or the multistage beam mechanism of aforementioned any one.
Lubrication system of the present utility model comprises at least two branch roads that are set up in parallel, and each branch road is controlled its break-make by a control valve respectively.Can, according to lubricated needs, realize separately the lubricated of the lubricating point corresponding with each branch road.
The utility model can be realized the Centralized and Automatic Lubrication of each lubricating point, has improved working efficiency, has reduced guardian's labor intensity.And whole lubrication system has been broken off each oil leab and extraneous contacting, and can to lubricating grease, carry out filtration treatment by filter, the turbidity test of lubricating grease are good, and impurity is sneaked into the probability of stopping up of oil channel and greatly reduced.
In further technological scheme, whether the utility model, when needs lubricated, detects moving element and moves, and only when moving element moves, just carries out the injecting grease for lubricating of associated lubrication point, can realize motion and lubricated synchronizeing, and improves lubrication effect.
In addition, the utility model can carry out system stringing according to device structure, and as being provided with a branch road on a joint arm, system stringing is succinct, is easy to safeguard.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present utility model is used to provide further understanding of the present utility model, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the schematic diagram of the utility model one embodiment's lubrication system;
Fig. 2 is the schematic diagram of another embodiment's of the utility model lubrication system.
Description of reference numerals:
1 grease pump
2 control valves
3 distributing valves
4 filters
5 relief valves
6 depot fat buckets
Embodiment
It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the utility model can combine mutually.Describe below with reference to the accompanying drawings and in conjunction with the embodiments the utility model in detail.
It shown in Fig. 1, is the schematic diagram of the utility model one embodiment's lubrication system.This embodiment's lubrication system comprises grease pump 1, at least two branch roads that are set up in parallel and control valve 2.Wherein grease pump 1 is for pumping lubricating grease from depot fat bucket 6, and it can be hand pump, can be also motor-drive pump or other structure, and the utility model is not limited to this.
Each branch road is connected in the outlet of grease pump 1 side by side, and when lubricated, lubricating grease can flow out to lubricating point from the outlet of each branch road.In the embodiment shown in fig. 1, be provided with 4 branch roads (should be understood that, branch road can also be other multiple possible quantity).Correspondingly, the quantity of control valve 2 is consistent with the quantity of branch road, is also 4.Each control valve 2 is arranged on each branch road, for controlling respectively the break-make of each branch road.
This embodiment is because one control valve of route 2 is controlled its break-make, therefore easier on controlling, and is convenient in an orderly manner each lubricating point is lubricated to processing.Each branch road can be arranged on corresponding structure member, and pipe-line layout is comparatively simple.The outlet of each branch road can be the outlet on grease tube road, by this outlet, directly to corresponding lubricating point, provides lubricating grease.The outlet of each branch road can be only one, and preferably its quantity is a plurality of, so that every branch road all can be realized the lubricated of a plurality of lubricating points.
Preferably, be provided with distributing valve 3 on each branch road, the entrance of this distributing valve 3 connects the outlet of control valve 2, and the outlet of distributing valve 3 can be flowed out lubricating grease.This distributing valve 3 can have multiple possible structure, and preferably as shown in Figure 1, this distributing valve 3 is multi-layer structure, and lubricating grease can pass through each layer of distributing valve 3 successively, and each layer of distributing valve 3 is provided with outlet.Aforementioned distributing valve 3 is laddering distributing valve, and each layer is preferably provided with two outlets, and each outlet can connect the structures such as oil nozzle.
Those skilled in the art can be according to lubricating point quantity in concrete application and the required number of plies of lubricating grease amount choose reasonable distributing valve 3 and the latus rectum of each outlet of each lubricating point.Be connected in pipeline between aforementioned grease pump 1, control valve 2 and distributing valve 3 according to actual needs choose reasonable be lubricating grease steel pipe or flexible pipe.
This control valve 2 can be for comprising electromagnet cut off valve, fluid-controlled cut-off valve or the pneumatic stopping valve etc. of on state and cut-off state.In the embodiment shown in fig. 1, control valve 2 is electromagnet cut off valve (two position two-way valve), can realize the first state of conducting and the second state of cut-off.The break-make of this solenoid valve can be controlled by artificial command signal, also can realize automatic control.In the embodiment shown in Figure 2, this control valve 2 is fluid-controlled cut-off valve, can control by independent hydraulic control oil circuit the state of this control valve 2.
Further, in order to improve lubrication effect, can realize motion and lubricated synchronizeing, need lubricated and when the moving element associated with lubricating point moves, control valve 2 is realized on state.
Such as, take concrete mixer as example, lubrication system can comprise the first branch road, the second branch road, the 3rd branch road and the 4th branch road, each branch road is arranged at respectively on first segment arm, second section arm, the 3rd joint arm and the 4th joint arm.
When monitoring the concrete of construction institute pumping, reached after certain side's amount, now pump truck need to be lubricated processing.If first segment arm swing only detected, initial lubrication fat pump 1, and the first branch road is communicated with, other branch road is cut-off state, now can to first segment arm swing associated to hinged place be lubricated processing, because jib carries out the lubricated of respective hinge place when swinging, when static with respect to jib, for lubricated technological scheme, can improve the lubrication effect of hinged place.
In addition, in the embodiment shown in Fig. 1 and Fig. 2, lubrication system also comprises filter 4, and filter 4 is connected between the outlet of grease pump 1 and the import of each branch road.The quantity of this filter 4 is preferably 1, before lubricating grease enters each branch road, lubricating grease is carried out to filtration treatment, and the turbidity test that improved lubricating grease are good, and impurity is sneaked into the probability of stopping up of oil channel and greatly reduced.
In this lubrication system, relief valve 5 can also be set, the entrance of relief valve 5 connects the outlet of grease pump 1, and the outlet of relief valve 5 connects depot fat bucket 6.This relief valve 5 is Normally closed type structure, and when the pressure of grease pump 1 outlet is greater than the cracking pressure of relief valve 5, lubricating grease leaks into depot fat bucket 6, thereby has avoided the damage that system caused because pressure is excessive.
Except the lubrication system of previous embodiment, the utility model also provides a kind of multistage beam mechanism that is provided with aforementioned lubrication system.This multistage beam mechanism comprises at least two joint joint arms, and between adjacent segments arm, head and the tail are hinged, and the outlet of each branch road is connected in the hinged place of multistage beam mechanism.Between adjacent segments arm, oil cylinder and connecting rod can also be set, to drive the relative swing between joint arm.The hinged place of aforementioned multistage beam mechanism can be the hinge on oil cylinder, connecting rod or joint arm.
Preferably, the joint quantity of arm and the quantity of branch road are consistent.According to the concrete application of multistage beam mechanism, the quantity of joint arm is preferably 3-6 joint.On each joint joint arm, be provided with a branch road, thus can be so that the pipe-line layout of lubrication system.
Oil cylinder on multistage beam mechanism generally comprises a plurality of, and the action of oil cylinder is controlled by multi-way valve, and multistage beam mechanism also comprises with multi-way valve and be connected controller with control valve 2, and controller, according to the state of multi-way valve, is controlled the break-make of each control valve 2.As previously mentioned, if according to the state of multi-way valve, judge only first segment arm swing, by controller, automatically control each control valve, the first branch road is communicated with, other branch road is cut-off state, thereby realizes jib motion and lubricated the synchronizeing of hinge.
The utility model also provides a kind of engineering machinery, and this project machinery is provided with lubrication system or the multistage beam mechanism of previous embodiment.This project machinery can be provided with the equipment of multistage jib for concrete mixer, concrete placing boom, wet-spraying machine etc., with a plurality of lubricating points to wherein, be lubricated processing.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (10)

1. a lubrication system, comprises grease pump (1), it is characterized in that, also comprises:
At least two branch roads that are set up in parallel, described in each, the import of branch road connects the outlet of described grease pump (1), and lubricating grease can flow out from the outlet of branch road described in each;
Control valve (2), the quantity of described control valve (2) is consistent with the quantity of described branch road, is arranged at described in each on branch road, for controlling respectively the break-make of each branch road.
2. lubrication system according to claim 1, is characterized in that, is provided with distributing valve (3) described in each on branch road, and the entrance of described distributing valve (3) connects the outlet of described control valve (2), and the outlet of described distributing valve (3) can be flowed out lubricating grease.
3. lubrication system according to claim 2, is characterized in that, described distributing valve (3) is multi-layer structure, and lubricating grease can pass through each layer of distributing valve (3) successively, and each layer of described distributing valve (3) is provided with outlet.
4. lubrication system according to claim 1, is characterized in that, described control valve (2) is electromagnet cut off valve, fluid-controlled cut-off valve or the pneumatic stopping valve that comprises on state and cut-off state.
5. according to the lubrication system described in claim 1-4 any one, it is characterized in that, also comprise filter (4), described filter (4) is connected in the outlet of described grease pump (1) and described in each between import of branch road.
6. according to the lubrication system described in claim 1-4 any one, it is characterized in that, also comprise relief valve (5), the entrance of described relief valve (5) connects the outlet of described grease pump (1), and the outlet of described relief valve (5) connects depot fat bucket (6).
7. a multistage beam mechanism, comprise at least two joint joint arms, between adjacent segments arm, head and the tail are hinged, it is characterized in that, described multistage beam mechanism is also provided with the lubrication system described in claim 1-6 any one, and described in each, the outlet of branch road is connected in the hinged place of described multistage beam mechanism.
8. multistage beam mechanism according to claim 7, is characterized in that, the quantity of described joint arm is consistent with the quantity of described branch road, and each saves and on described joint arm, is provided with a described branch road.
9. multistage beam mechanism according to claim 7, it is characterized in that, between adjacent segments arm, be provided with oil cylinder, the action of described oil cylinder is controlled by multi-way valve, described multistage beam mechanism also comprises the controller being connected with described control valve (2) with described multi-way valve, described controller is according to the state of described multi-way valve, controls the break-make of control valve (2) described in each.
10. an engineering machinery, is characterized in that, described engineering machinery is provided with lubrication system described in claim 1-6 any one or the multistage beam mechanism described in claim 7-9 any one.
CN201320523135.7U 2013-08-26 2013-08-26 Lubricating system, multi-stage arm rest structure and engineering machine Expired - Lifetime CN203453748U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106949369A (en) * 2017-03-03 2017-07-14 杭州江河机电装备工程有限公司 Concrete batching and mixing tower centralized lubricating system and method
CN106979453A (en) * 2017-05-16 2017-07-25 徐州徐工挖掘机械有限公司 The centralized lubricating system and its control method of a kind of wheel excavator
CN114475491A (en) * 2022-02-17 2022-05-13 一汽解放汽车有限公司 Centralized lubricating method and chassis centralized lubricating system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106949369A (en) * 2017-03-03 2017-07-14 杭州江河机电装备工程有限公司 Concrete batching and mixing tower centralized lubricating system and method
CN106949369B (en) * 2017-03-03 2019-02-26 杭州江河机电装备工程有限公司 Concrete batching and mixing tower centralized lubricating system and method
CN106979453A (en) * 2017-05-16 2017-07-25 徐州徐工挖掘机械有限公司 The centralized lubricating system and its control method of a kind of wheel excavator
CN114475491A (en) * 2022-02-17 2022-05-13 一汽解放汽车有限公司 Centralized lubricating method and chassis centralized lubricating system

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Granted publication date: 20140226