CN203452989U - Single-swash-plate staggered phase bidirectional plunger pump - Google Patents

Single-swash-plate staggered phase bidirectional plunger pump Download PDF

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CN203452989U
CN203452989U CN201320477263.2U CN201320477263U CN203452989U CN 203452989 U CN203452989 U CN 203452989U CN 201320477263 U CN201320477263 U CN 201320477263U CN 203452989 U CN203452989 U CN 203452989U
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plunger
swash plate
oil
plungers
transmission shaft
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于立娟
王小东
张学成
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Jilin University
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Abstract

单斜盘错相位双向柱塞泵属于控制液压流体力学技术领域,目的在于解决现有技术存在流量小、脉动大,工作不稳定等问题。本实用新型包括传动轴、斜盘、壳体、左柱塞和右柱塞;斜盘通过花键固定在传动轴上,m个左柱塞和n个右柱塞圆周均布在斜盘的左端面和右端面上,传动轴、斜盘、左柱塞和右柱塞整体位于壳体内部,左柱塞和右柱塞分布的圆周的直径相同,m个左柱塞和n个右柱塞安装角度相差半个工作周期,电机通过所述传动轴带动所述斜盘转动,进而带动所述左柱塞和右柱塞工作。本实用新型使用单斜盘左右柱塞对称结构,减小柱塞泵轴向力,提高工作精度,斜盘两侧的柱塞错相位半个周期设计,且同时工作,瞬时流量增加一倍,流量脉动减少到四分之一。

Figure 201320477263

The single swash plate out-of-phase two-way plunger pump belongs to the technical field of control hydraulic fluid mechanics, and aims to solve the problems of small flow rate, large pulsation and unstable operation in the prior art. The utility model includes a transmission shaft, a swash plate, a housing, a left plunger and a right plunger; the swash plate is fixed on the transmission shaft through splines, m left plungers and n right plungers are evenly distributed on the circumference of the swash plate On the left end face and the right end face, the transmission shaft, the swash plate, the left plunger and the right plunger are located inside the housing as a whole, and the diameters of the circles where the left plunger and the right plunger are distributed are the same, m left plungers and n right plungers The plug installation angles differ by half a working cycle, and the motor drives the swash plate to rotate through the transmission shaft, and then drives the left plunger and the right plunger to work. The utility model adopts the symmetrical structure of the left and right plungers of the single swash plate, which reduces the axial force of the plunger pump and improves the working accuracy. Flow pulsation is reduced by a factor of four.

Figure 201320477263

Description

单斜盘错相位双向柱塞泵Single swash plate staggered two-way piston pump

技术领域technical field

本实用新型属于控制液压流体力学技术领域,具体涉及一种单斜盘错相位双向柱塞泵。The utility model belongs to the technical field of control hydraulic fluid mechanics, and in particular relates to a single swash plate out-of-phase bidirectional plunger pump.

背景技术Background technique

液压泵是能量转换部件,把电机的机械能转变为流体的液压能,是液压传动系统的中心环节,直接影响着整个机器的性能和工作的稳定性。传统的液压泵正常工作时,由于其流量脉动大和工作压力不稳定性,会对机器的工作产生诸多不良影响,导致油液管路损坏、引起液压元件被破坏,失去作用或工作精度不高,引起机器装置中的各部分原件不规律振动从而产生噪声。The hydraulic pump is an energy conversion component that converts the mechanical energy of the motor into the hydraulic energy of the fluid. It is the central link of the hydraulic transmission system and directly affects the performance of the entire machine and the stability of work. When the traditional hydraulic pump works normally, due to its large flow pulsation and unstable working pressure, it will have many adverse effects on the work of the machine, resulting in damage to the oil pipeline, causing damage to hydraulic components, loss of function or low working accuracy, It causes irregular vibration of various parts in the machine device and generates noise.

公开号为CN2247728的中国专利公开了一项发明名称为双斜盘双联轴向柱塞泵的技术方案,该柱塞泵包括传动轴、泵壳、斜盘、双金属板和上、下柱塞泵组成,上、下柱塞泵安装在泵壳的上、下两端,双金属板安装在泵壳之中,斜盘安装在传动轴上,传动轴安装在泵壳与上、下柱塞泵的中间,上、下柱塞泵使用同一根传动轴连接传动。该柱塞泵相当于将两个轴向柱塞泵安装在一起同时工作,虽然增加了产品的瞬时工作流量,提高了工作压力,但柱塞泵的流量脉动没有实质性的变化。The Chinese patent with the publication number CN2247728 discloses a technical scheme of an invention titled double-swash plate double-connected axial piston pump. The upper and lower plunger pumps are installed on the upper and lower ends of the pump casing, the bimetal plate is installed in the pump casing, the swash plate is installed on the transmission shaft, and the transmission shaft is installed on the pump casing and the upper and lower columns. In the middle of the plunger pump, the upper and lower plunger pumps are connected by the same transmission shaft. The plunger pump is equivalent to installing two axial plunger pumps together to work at the same time. Although the instantaneous working flow of the product is increased and the working pressure is increased, the flow pulsation of the plunger pump has no substantial change.

实用新型内容Utility model content

本实用新型的目的在于提出一种单斜盘错相位双向柱塞泵,解决现有技术存在流量小、脉动大,工作不稳定等问题,减小和避免整个液压系统中各元件作周期性的振动、爬行、噪声。The purpose of this utility model is to propose a single swash plate out-of-phase two-way plunger pump, which solves the problems of small flow, large pulsation, and unstable work in the prior art, and reduces and avoids the periodic failure of various components in the entire hydraulic system. Vibration, crawling, noise.

为实现上述目的,本实用新型的单斜盘错相位双向柱塞泵包括传动轴、斜盘、壳体、左柱塞和右柱塞;所述斜盘通过花键固定在所述传动轴上,所述m个左柱塞和所述n个右柱塞圆周均布在所述斜盘的左端面和右端面上,所述传动轴、斜盘、左柱塞和右柱塞整体位于所述壳体内部,所述左柱塞和右柱塞分布的圆周的直径相同,所述m个左柱塞和n个右柱塞安装角度相差半个工作周期,电机通过所述传动轴带动所述斜盘转动,进而带动所述左柱塞和右柱塞工作。In order to achieve the above object, the single swash plate out-of-phase two-way plunger pump of the present invention includes a transmission shaft, a swash plate, a housing, a left plunger and a right plunger; the swash plate is fixed on the transmission shaft through a spline , the m left plungers and the n right plungers are evenly distributed on the left end surface and the right end surface of the swash plate, and the transmission shaft, the swash plate, the left plunger and the right plunger are integrally located on the Inside the casing, the diameters of the circles where the left and right plungers are distributed are the same, the installation angles of the m left plungers and the n right plungers differ by half a working cycle, and the motor drives the The swash plate rotates, and then drives the left plunger and the right plunger to work.

所述柱塞泵还包括左出油口、左进油口、左进油阀、左间隙油口、右出油口、右进油口、右进油阀和右间隙油口;所述的左出油口和所述右出油口分别与左排油腔和右排油腔连通,所述左进油口和所述右进油口分别与所述左吸油腔和右吸油腔连通;所述左进油阀和所述右进油阀分别与左柱塞和右柱塞连接,所述壳体上部开有所述左间隙油口和右间隙油口。The plunger pump also includes a left oil outlet, a left oil inlet, a left oil inlet valve, a left gap oil port, a right oil outlet, a right oil inlet, a right oil inlet valve and a right gap oil port; The left oil outlet and the right oil outlet communicate with the left oil discharge chamber and the right oil discharge chamber respectively, and the left oil inlet and the right oil inlet communicate with the left oil suction chamber and the right oil suction chamber respectively; The left oil inlet valve and the right oil inlet valve are respectively connected with the left plunger and the right plunger, and the left gap oil port and the right gap oil port are opened on the upper part of the housing.

所述左柱塞的个数m和所述右柱塞的个数n相等,所述m和n的取值范围为:m≥6,n≥6。The number m of the left plunger is equal to the number n of the right plunger, and the value ranges of m and n are: m≥6, n≥6.

所述斜盘上设有轴承孔和滑靴孔,所述斜盘的轴承孔通过轴承与所述壳体连接,所述左柱塞和所述右柱塞分别和所述滑靴孔配合。The swash plate is provided with a bearing hole and a shoe hole, and the bearing hole of the swash plate is connected with the housing through a bearing, and the left plunger and the right plunger are matched with the shoe hole respectively.

本实用新型的有益效果为:与现有技术相比,本实用新型的单斜盘错相位双向柱塞泵改善了传统柱塞泵的结构,使用单斜盘左右柱塞对称结构,斜盘两侧的柱塞错相位半个周期设计,且同时工作,瞬时流量增加一倍,流量脉动减少到原来的四分之一,由于相互作用反向的轴向力,因此减小柱塞泵轴向力,提高工作精度;本实用新型的单斜盘双柱塞泵实现了左右两次共同工作,完成吸油排油,和传统的柱塞泵相比,相当于增加了一倍的柱塞实现往复运动,增加了工作容腔,额定压力增加一倍,解决了传统的柱塞泵压力小的问题;单斜盘错相位双向柱塞泵采用左右两侧柱塞与配流盘等倾角结构,且柱塞的安装与同时的工作角度相差半个周期,柱塞泵的瞬时流量曲线所得的脉动值减小到普通柱塞泵的1/4,减小和避免整个液压系统中各元件作周期性的振动,提高工作精度。The beneficial effects of the utility model are: compared with the prior art, the single swash plate out-of-phase two-way plunger pump of the utility model improves the structure of the traditional plunger pump, uses a symmetrical structure of the left and right plungers of the single swash plate, and the two sides of the swash plate The plungers on the side are designed to be out of phase for half a cycle, and work at the same time. The instantaneous flow rate is doubled, and the flow pulsation is reduced to a quarter of the original. Due to the interaction of the reverse axial force, the axial force of the plunger pump is reduced. The single swash plate double plunger pump of the utility model realizes the joint work of the left and right twice to complete the oil suction and discharge. Compared with the traditional plunger pump, it is equivalent to doubling the plunger to realize reciprocation Movement increases the working volume and doubles the rated pressure, which solves the problem of low pressure in the traditional plunger pump; the single swash plate out-of-phase bidirectional plunger pump adopts the same inclination structure between the left and right plungers and the distribution plate, and the column The difference between the installation of the plug and the working angle at the same time is half a period, and the pulsation value obtained from the instantaneous flow curve of the plunger pump is reduced to 1/4 of that of the ordinary plunger pump, reducing and avoiding the periodic vibration of each component in the entire hydraulic system. Vibration improves working precision.

附图说明Description of drawings

图1为本实用新型的单斜盘错相位双向柱塞泵整体结构装配图;Fig. 1 is the overall structural assembly diagram of the single swash plate out-of-phase bidirectional plunger pump of the present invention;

图2为本实用新型的柱塞泵的柱塞运动简图;Fig. 2 is a schematic diagram of the plunger movement of the plunger pump of the present invention;

图3为本实用新型的柱塞泵的管路连接简图;Fig. 3 is a schematic diagram of the pipeline connection of the plunger pump of the present invention;

图4为本实用新型的柱塞泵中的斜盘结构图;Fig. 4 is the structural diagram of the swash plate in the plunger pump of the present invention;

图5为图2的A-A剖视图;Fig. 5 is A-A sectional view of Fig. 2;

图6为图2的B-B剖视图;Fig. 6 is the B-B sectional view of Fig. 2;

图7为单个柱塞泵瞬时流量曲线图;Fig. 7 is a single plunger pump instantaneous flow curve;

图8为单斜盘错相位双向柱塞泵瞬时流量仿真曲线图;Fig. 8 is a simulation curve diagram of the instantaneous flow rate of a bidirectional plunger pump with a single swash plate out of phase;

其中:1、右出油口,2、右进油阀,3、右柱塞,4、右间隙油口,5、斜盘,6、左间隙油口,7、左柱塞,8、左进油阀,9、左出油口,10、左进油口,11、轴承,12、右进油口,13、右进油阀,14、传动轴,15、总排油腔,16、左排油腔,17、左吸油腔,18、总吸油腔,19、管路A,20、右吸油腔,21、右排油腔,22、管路B,23、轴承孔,24、滑靴孔,25、左侧柱塞口,26、右侧柱塞口。Among them: 1. Right oil outlet, 2. Right oil inlet valve, 3. Right plunger, 4. Right clearance oil port, 5. Swash plate, 6. Left clearance oil port, 7. Left plunger, 8. Left Oil inlet valve, 9, left oil outlet, 10, left oil inlet, 11, bearing, 12, right oil inlet, 13, right oil inlet valve, 14, transmission shaft, 15, total oil discharge cavity, 16, Left oil discharge chamber, 17, left oil suction chamber, 18, total oil suction chamber, 19, pipeline A, 20, right oil suction chamber, 21, right oil discharge chamber, 22, pipeline B, 23, bearing hole, 24, sliding Boot hole, 25, the left side plunger mouth, 26, the right side plunger mouth.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.

参见附图1、附图2、附图3、附图5和附图6,本实用新型的单斜盘错相位双向柱塞泵包括传动轴14、斜盘5、壳体、左柱塞7和右柱塞3;所述斜盘5通过花键固定在所述传动轴14上,所述6个左柱塞7和所述6个右柱塞3圆周均布在所述斜盘5的左端面和右端面上,所述传动轴14、斜盘5、左柱塞7和右柱塞3整体位于所述壳体内部,所述左柱塞7和右柱塞3分布的圆周的直径相同,所述m个左柱塞7和n个右柱塞3安装角度相差半个工作周期,电机通过所述传动轴14带动所述斜盘5转动,进而带动所述左柱塞7和右柱塞3工作。Referring to accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 5 and accompanying drawing 6, the single swash plate out-of-phase two-way plunger pump of the present utility model comprises transmission shaft 14, swash plate 5, casing, left plunger 7 and the right plunger 3; the swash plate 5 is fixed on the transmission shaft 14 by splines, and the 6 left plungers 7 and the 6 right plungers 3 are evenly distributed on the circumference of the swash plate 5 On the left end face and the right end face, the transmission shaft 14, the swash plate 5, the left plunger 7 and the right plunger 3 are integrally located inside the housing, and the diameter of the circumference where the left plunger 7 and the right plunger 3 are distributed is Similarly, the installation angles of the m left plungers 7 and the n right plungers 3 differ by half a working cycle, and the motor drives the swash plate 5 to rotate through the transmission shaft 14, thereby driving the left plunger 7 and the right plunger 3 to rotate. Plunger 3 works.

所述柱塞泵还包括左出油口9、左进油口10、左进油阀8、左间隙油口6、右出油口1、右进油口12、右进油阀2、13和右间隙油口4;所述左柱塞7和右柱塞3通过轴向孔、径向孔与顶部相通,所述左柱塞7和所述右柱塞3的头部圆柱面上切有斜槽,改变循环供油量;柱塞套上制有进、回油孔,均与泵体内的高、低压油腔相通,本文所述的左出油口9和所述右出油口1分别与左排油腔16和右排油腔21连通。The plunger pump also includes a left oil outlet 9, a left oil inlet 10, a left oil inlet valve 8, a left clearance oil port 6, a right oil outlet 1, a right oil inlet 12, and right oil inlet valves 2, 13 and the right clearance oil port 4; the left plunger 7 and the right plunger 3 communicate with the top through axial holes and radial holes, and the head cylindrical surfaces of the left plunger 7 and the right plunger 3 are cut There is a chute to change the circulating oil supply; the plunger sleeve is formed with inlet and outlet holes, which are all connected with the high and low pressure oil chambers in the pump body. The left oil outlet 9 mentioned in this article and the right oil outlet 1 communicates with the left oil discharge chamber 16 and the right oil discharge chamber 21 respectively.

左进油阀8和右进油阀2、13是一种单向阀,当作用于弹簧压力时,阀上部圆锥面与阀座封闭接触,其作用是当停止供油时,将高压油管与柱塞上端容腔隔绝,防止高压油管内的油倒流入喷油泵内。进油阀的下部呈十字断面,既能导向,又能使柴油通过。出油阀的锥面下有一个小的圆柱面,称为减压环带,其作用是在供油终了时,使高压油管内的油压迅速下降,避免喷孔处产生滴油现象。当环带落入阀座内时则使上方容积快速增大,压力迅速减小,停喷迅速。所述左进油阀8和所述右进油阀2、13分别与左柱塞7和右柱塞3连接,所述壳体上部开有所述左间隙油口6和右间隙油口4。The left oil inlet valve 8 and the right oil inlet valve 2, 13 are one-way valves. When the spring pressure is used, the conical surface on the upper part of the valve is in closed contact with the valve seat. The cavity at the upper end of the plunger is isolated to prevent the oil in the high-pressure oil pipe from flowing back into the fuel injection pump. The lower part of the oil inlet valve has a cross section, which can not only guide but also allow diesel oil to pass through. There is a small cylindrical surface under the conical surface of the oil outlet valve, which is called a decompression ring. Its function is to quickly reduce the oil pressure in the high-pressure oil pipe when the oil supply ends, so as to avoid oil dripping at the nozzle hole. When the ring belt falls into the valve seat, the upper volume increases rapidly, the pressure decreases rapidly, and the spraying stops rapidly. The left oil inlet valve 8 and the right oil inlet valve 2, 13 are respectively connected with the left plunger 7 and the right plunger 3, and the left gap oil port 6 and the right gap oil port 4 are opened on the upper part of the housing .

参见附图4,所述斜盘5上设有轴承孔23和滑靴孔24,所述斜盘5的轴承孔23通过轴承11与所述壳体连接,所述左柱塞7和所述右柱塞3分别和所述滑靴孔24配合。Referring to accompanying drawing 4, described swash plate 5 is provided with bearing hole 23 and shoe hole 24, and the bearing hole 23 of described swash plate 5 is connected with described housing through bearing 11, and described left plunger 7 and described The right plunger 3 cooperates with the shoe hole 24 respectively.

单斜盘双柱塞错相位液压泵整体结构采用一个双面等倾角的斜盘5完成与柱塞配流工作,斜盘5左右两侧的左柱塞7和右柱塞3共同往复运动,同时完成各自的吸油和排油工作。因此,单斜盘双柱塞错相位液压泵正常工作时管路连接如图3所示:斜盘5左右两侧左柱塞7和右柱塞3的左吸油腔17和右吸油腔20用管路A19连接形成总吸油腔18,斜盘5左右两侧左柱塞7和右柱塞3的左排油腔16和右排油腔21用管路B22连接形成总排油腔15,且右侧柱塞口26安装的工作角度与左侧柱塞口25安装的工作角度相差柱塞运动周期的一半,保证两侧流量曲线在波峰波谷时的叠加,减小流量脉动。The overall structure of the single swash plate double plunger staggered phase hydraulic pump uses a swash plate 5 with double sides and equal inclination to complete the flow distribution work with the plungers. The left plunger 7 and the right plunger 3 on the left and right sides of the swash plate 5 reciprocate together, Complete their respective oil suction and oil discharge work. Therefore, when the single swash plate double plunger staggered phase hydraulic pump works normally, the pipeline connection is shown in Figure 3: the left oil suction chamber 17 and the right oil suction chamber 20 of the left plunger 7 and the right plunger 3 on the left and right sides of the swash plate 5 are used The pipeline A19 is connected to form the total oil suction chamber 18, the left oil discharge chamber 16 and the right oil discharge chamber 21 of the left plunger 7 and the right plunger 3 on the left and right sides of the swash plate 5 are connected with the pipeline B22 to form the total oil discharge chamber 15, and The difference between the working angle of the right plunger port 26 and that of the left plunger port 25 is half of the plunger movement cycle, so as to ensure the superposition of the flow curves on both sides at peaks and troughs and reduce flow pulsation.

电机驱动传动轴14带动双面等倾角斜盘5旋转,左右两侧柱塞同时往复运动,实现吸油排油工作,同时分布在斜盘5圆周的柱塞做周期性运动,运动周期为其中z表示柱塞个数。The motor drives the transmission shaft 14 to drive the double-sided equi-inclination swash plate 5 to rotate, and the plungers on the left and right sides reciprocate at the same time to realize oil suction and oil discharge. Where z represents the number of plungers.

所述斜盘5采用等倾角对称结构,目的是使左右两侧工作柱塞配流条件相同,使其工作环境相同。The swash plate 5 adopts an equi-inclination symmetrical structure, and the purpose is to make the flow distribution conditions of the working plungers on the left and right sides the same, so as to make the working environment the same.

单斜盘错相位双向柱塞泵工作原理如下:电机驱动传动轴14带动斜盘5做圆周旋转运动,与其接触的左右柱塞3同时做往复直线运动,当第一个柱塞做压缩运动时,容积变小,压强变大,油液通过右排油口和左出油口9排出,实现排油过程。当第一个柱塞做伸张运动时,容积变大,压强变小,油液通过右进油口12和左进油口10吸入,实现吸油过程。左柱塞7为分布在斜盘5左侧圆周顶部的柱塞,而右柱塞3是分布在斜盘5右侧圆周顶部的柱塞,两侧柱塞安装角度相差半个工作周期,但同时工作,保证流量曲线的叠加性。The working principle of the single swash plate out-of-phase two-way plunger pump is as follows: the motor drives the transmission shaft 14 to drive the swash plate 5 to perform a circular motion, and the left and right plungers 3 in contact with it perform a reciprocating linear motion at the same time. When the first plunger performs a compression motion , the volume becomes smaller and the pressure increases, and the oil is discharged through the right oil outlet and the left oil outlet 9, realizing the oil discharge process. When the first plunger is stretched, the volume becomes larger and the pressure becomes smaller, and the oil is sucked through the right oil inlet 12 and the left oil inlet 10 to realize the oil absorption process. The left plunger 7 is a plunger distributed on the top of the left circumference of the swash plate 5, and the right plunger 3 is a plunger distributed on the top of the right circumference of the swash plate 5. The installation angles of the plungers on both sides differ by half a working cycle, but Work at the same time to ensure the superposition of the flow curve.

单斜盘错相位双向柱塞泵增大工作压力、降低流量脉动的原理:单个柱塞工作时产生瞬时流量曲线是周期性三角函数曲线,两个柱塞共同工作时产生的瞬时流量的曲线相当于两个周期性三角函数曲线叠加,因此两个柱塞组合时将两个柱塞的工作相位角错开半个周期的角度,其几何意义为两个相同波形的三角函数曲线错开半个周期的相位进行叠加,幅值增加一倍,幅值变化量减小四分之一。The principle of increasing the working pressure and reducing the flow pulsation of the single swash plate staggered two-way plunger pump: the instantaneous flow curve generated when a single plunger works is a periodic trigonometric function curve, and the instantaneous flow curve generated when two plungers work together is equivalent It is superimposed on two periodic trigonometric function curves, so when the two plungers are combined, the working phase angles of the two plungers are staggered by half a cycle angle, and its geometric meaning is that two trigonometric function curves of the same waveform are staggered by half a cycle angle. The phase is superimposed, the amplitude is doubled, and the amplitude change is reduced by a quarter.

设左柱塞7和右柱塞3产生的压力、流量和瞬时流量分别为p1、p2、Q1、Q2、(Qsh)1、(Qsh)2,则单斜盘错相位双向柱塞泵的压力、流量和瞬时流量为p、Q、∑(Qsh),则有公式(1):Assume that the pressure, flow and instantaneous flow produced by the left plunger 7 and the right plunger 3 are respectively p 1 , p 2 , Q 1 , Q 2 , (Q sh ) 1 , (Q sh ) 2 , then the single swash plate is out of phase The pressure, flow and instantaneous flow of the two-way plunger pump are p, Q, ∑(Q sh ), then there is formula (1):

pp 11 == pp 22 QQ 11 == QQ 22 QQ == QQ 11 ++ QQ 22 ΣΣ (( QQ shsh )) == (( QQ shsh )) 11 ++ (( QQ shsh )) 22 -- -- -- (( 11 ))

当左右两侧的柱塞是偶数时:设左柱塞7和右柱塞3工作时的转角分别为

Figure BDA00003629415400052
由于
Figure BDA00003629415400054
表示单个柱塞的工作周期,因此左右柱塞3的工作相位角相差半个周期,则
Figure BDA00003629415400055
Figure BDA00003629415400056
为右柱塞3相对于左柱塞7滞后的工作角度。When the plungers on the left and right sides are even numbers: the rotation angles of the left plunger 7 and the right plunger 3 are respectively
Figure BDA00003629415400052
because
Figure BDA00003629415400054
Represents the working cycle of a single plunger, so the working phase angle of the left and right plungers 3 differs by half a cycle, then
Figure BDA00003629415400055
Figure BDA00003629415400056
is the lagging working angle of the right plunger 3 relative to the left plunger 7.

瞬时流量(Qsh)1和(Qsh)2为公式(2)和公式(3)所示:Instantaneous flow (Q sh ) 1 and (Q sh ) 2 are shown in formula (2) and formula (3):

Figure BDA00003629415400057
Figure BDA00003629415400057

其中,为产品的性能参数,因为

Figure BDA000036294154000510
落后
Figure BDA000036294154000511
角,以便实现
Figure BDA000036294154000513
Figure BDA000036294154000514
应满足公式(4)所示的工作角度:in, is the performance parameter of the product, because
Figure BDA000036294154000510
behind
Figure BDA000036294154000511
At angle to achieve
Figure BDA000036294154000513
but
Figure BDA000036294154000514
The working angle shown in formula (4) should be satisfied:

Figure BDA00003629415400061
Figure BDA00003629415400061

经数学公式(1)、公式(2)、公式(3)和公式(4)推导得出公式(5)和公式(6)所示的∑(Qsh)max和∑(Qsh)min∑(Q sh ) max and ∑(Q sh ) min shown in formula (5) and formula (6) are deduced by mathematical formula (1), formula (2), formula (3) and formula ( 4 ):

ΣΣ (( QQ shsh )) maxmax == kk 22 coscos ππ 22 zz sinsin ππ zz -- -- -- (( 55 ))

ΣΣ (( QQ shsh )) minmin == kk 22 coscos ππ 22 zz coscos ππ 22 zz sinsin ππ zz -- -- -- (( 66 ))

公式(7)为流量不稳定性系数:Formula (7) is the flow instability coefficient:

δδ == ΣΣ (( QQ )) maxmax -- ΣΣ (( QQ )) minmin (( QQ tt )) 11 ++ (( QQ tt )) 22 == kk tanthe tan ππ 44 zz 22 QQ tt == ππ 22 zz tanthe tan ππ 44 zz -- -- -- (( 77 ))

其中,Qt表示柱塞泵平均流量,k为产品性能参数,Q为柱塞泵瞬时流量,z为单斜盘错相位向柱塞泵内安装柱塞的个数。Among them, Q t represents the average flow rate of the plunger pump, k is the product performance parameter, Q is the instantaneous flow rate of the plunger pump, and z is the number of plungers installed in the plunger pump with the single swash plate out of phase.

单斜盘错相位双向柱塞泵流量脉动系数与普通柱塞泵的流量脉动系数做商得公式(8):The flow pulsation coefficient of the single swash plate misphased bidirectional plunger pump is compared with the flow pulsation coefficient of the ordinary plunger pump to get the formula (8):

Figure BDA00003629415400065
Figure BDA00003629415400065

其中:z表示单斜盘错相位向柱塞泵内安装柱塞的个数,由于z≥1,等式右边存在一个最大值为

Figure BDA00003629415400066
因此单斜盘错相位双向柱塞泵的流量脉动系数最大为普通柱塞泵的流量脉动的四分之一。Among them: z represents the number of plungers installed in the plunger pump with a single swash plate out of phase. Since z≥1, there is a maximum value on the right side of the equation:
Figure BDA00003629415400066
Therefore, the flow pulsation coefficient of the single swash plate out-of-phase two-way plunger pump is at most a quarter of the flow pulsation of the ordinary plunger pump.

同理,当单斜盘错相位双向柱塞泵内的柱塞数量为奇数时;其流量脉动的推导过程一样。结论:单斜盘错相位双向柱塞泵流量脉动系数与普通柱塞泵的流量脉动系数做商得公式(9):Similarly, when the number of plungers in the single swash plate out-of-phase two-way plunger pump is odd, the derivation process of the flow pulsation is the same. Conclusion: The flow pulsation coefficient of the single swash plate misphased two-way plunger pump is compared with the flow pulsation coefficient of the ordinary plunger pump, and the formula (9) is obtained:

Figure BDA00003629415400071
Figure BDA00003629415400071

公式中z表示单斜盘错相位双向柱塞泵内安装柱塞的个数,由于z≥1,等式右边存在一个最大值为

Figure BDA00003629415400072
因此单斜盘错相位双向柱塞泵的流量脉动系数最大为普通柱塞泵的流量脉动的四分之一。In the formula, z represents the number of plungers installed in the single swash plate out-of-phase two-way plunger pump. Since z≥1, there is a maximum value on the right side of the equation as
Figure BDA00003629415400072
Therefore, the flow pulsation coefficient of the single swash plate out-of-phase two-way plunger pump is at most a quarter of the flow pulsation of the ordinary plunger pump.

本文提出的单斜盘双柱塞错相位轴向柱塞泵,经过理论分析和实际计算,其泵的瞬时流量等于普通柱塞泵流量的二倍,且脉动系数减小,脉动率最大为普通泵的1/4。解决了传统液压泵的瞬时流量不稳定性大、产生的工作压力不能满足机器需求、工作压力难以稳定的问题,减小和避免整个机器装置中各部分元件作不规律性的振动而引起的噪声。对液压泵产品的研究和液压传动的机器具有应用价值。The single swash plate double plunger staggered phase axial plunger pump proposed in this paper, after theoretical analysis and actual calculation, the instantaneous flow rate of the pump is twice that of the ordinary plunger pump, and the pulsation coefficient is reduced, and the pulsation rate is the largest. 1/4 of the pump. It solves the problems of the large instantaneous flow instability of the traditional hydraulic pump, the generated working pressure cannot meet the needs of the machine, and the problem that the working pressure is difficult to stabilize, and reduces and avoids the noise caused by the irregular vibration of various components in the entire machine device. . Research on hydraulic pump products and hydraulic transmission machines has application value.

参见附图7,传动柱塞泵产生的瞬时流量曲线为周期性三角函数曲线,由于单斜盘双柱塞错相位液压泵左右两侧的柱塞同时进行吸油排油工作,因此其瞬时流量曲线相当于两个幅值相同,周期一样的三角函数曲线叠加,又因为左右两侧柱塞的工作角度相差单个柱塞运动周期的一半,因此单斜盘错相位双向柱塞泵瞬时流量曲线的几何意义为两个完全一样的三角函数曲线错开半个周期相位(即两个周期性曲线的波峰波谷相互叠加)产生的曲线。其幅值相互叠加,幅值变化量相互叠减。See Figure 7, the instantaneous flow curve generated by the transmission plunger pump is a periodic trigonometric function curve. Since the plungers on the left and right sides of the single swash plate and double plunger out-of-phase hydraulic pump perform oil suction and discharge work at the same time, the instantaneous flow curve It is equivalent to the superposition of two trigonometric function curves with the same amplitude and the same period, and because the working angle of the plungers on the left and right sides differs by half of the movement cycle of a single plunger, the geometry of the instantaneous flow curve of the single swash plate misphase bidirectional plunger pump It means that two identical trigonometric function curves are staggered by half a cycle phase (that is, the peaks and troughs of two periodic curves are superimposed on each other). The amplitudes are superimposed on each other, and the amplitude changes are superimposed and subtracted from each other.

参见附图8,表示单斜盘错相位双向柱塞泵瞬时流量仿真曲线图,a表示柱塞个数为6时单斜盘错相位双向柱塞泵瞬时流量曲线,b表示柱塞个数为6时普通泵瞬时流量虚线,由图可知单斜盘错相位双向柱塞泵流量增加一倍,流量脉动减小为普通泵的1/4。Referring to accompanying drawing 8, it shows the instantaneous flow simulation curve of the single swash plate misphase bidirectional plunger pump, a represents the instantaneous flow curve of the single swash plate misphase bidirectional plunger pump when the number of plungers is 6, b represents the number of plungers The dotted line of the instantaneous flow rate of the ordinary pump at 6 o'clock, it can be seen from the figure that the flow rate of the single swash plate out-of-phase bidirectional plunger pump is doubled, and the flow pulsation is reduced to 1/4 of the ordinary pump.

以上为本实用新型的具体实施方式,但绝非对本实用新型的限制。The above are specific embodiments of the present utility model, but are by no means limiting the present utility model.

Claims (4)

1. The single-swash-plate phase-staggered bidirectional plunger pump is characterized by comprising a transmission shaft (14), a swash plate (5), a shell, a left plunger (7) and a right plunger (3); swash plate (5) are fixed through the spline on transmission shaft (14), m left plunger (7) with n right plunger (3) circumference equipartition is in on the left end face and the right end face of swash plate (5), transmission shaft (14), swash plate (5), left plunger (7) and right plunger (3) wholly are located inside the casing, the diameter of the circumference that left side plunger (7) and right plunger (3) distribute is the same, m left plunger (7) and n right plunger (3) installation angle differ half duty cycle, and the motor passes through transmission shaft (14) drives swash plate (5) rotate, and then drive left side plunger (7) and right plunger (3) work.
2. The single-swash-plate phase-staggered bidirectional plunger pump according to claim 1, further comprising a left oil outlet (9), a left oil inlet (10), a left oil inlet valve (8), a left clearance oil port (6), a right oil outlet (1), a right oil inlet (12), a right oil inlet valve (2, 13) and a right clearance oil port (4); the left oil outlet (9) and the right oil outlet (1) are respectively communicated with a left oil discharge cavity (16) and a right oil discharge cavity (21), and the left oil inlet (10) and the right oil inlet (12) are respectively communicated with a left oil suction cavity (17) and a right oil suction cavity (20); the left oil inlet valve (8) and the right oil inlet valve (2 and 13) are respectively connected with the left plunger (7) and the right plunger (3), and the upper part of the shell is provided with the left gap oil port (6) and the right gap oil port (4).
3. A single swash plate out of phase bi-directional plunger pump according to claim 1, wherein the number m of left plungers (7) is equal to the number n of right plungers (3), and the ranges of m and n are: m is more than or equal to 6, and n is more than or equal to 6.
4. The single-swash-plate phase-staggered bidirectional plunger pump according to claim 1, wherein the swash plate (5) is provided with a bearing hole (23) and a slipper hole (24), the bearing hole (23) of the swash plate (5) is connected with the housing through a bearing (11), and the left plunger (7) and the right plunger (3) are respectively matched with the slipper hole (24).
CN201320477263.2U 2013-08-06 2013-08-06 Single-swash-plate staggered phase bidirectional plunger pump Expired - Lifetime CN203452989U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103397992A (en) * 2013-08-06 2013-11-20 吉林大学 Single-swash plate staggered-phase bi-directional plunger pump
CN111315984A (en) * 2017-06-27 2020-06-19 Cw控股有限公司 Variable Stroke Pump
CN114320810A (en) * 2021-11-17 2022-04-12 中铁工程装备集团有限公司 A control method for suppressing flow pulsation of axial piston pump

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103397992A (en) * 2013-08-06 2013-11-20 吉林大学 Single-swash plate staggered-phase bi-directional plunger pump
CN103397992B (en) * 2013-08-06 2016-05-11 吉林大学 The intertwining phase place bidirectional ram pump of monocline
CN111315984A (en) * 2017-06-27 2020-06-19 Cw控股有限公司 Variable Stroke Pump
CN114320810A (en) * 2021-11-17 2022-04-12 中铁工程装备集团有限公司 A control method for suppressing flow pulsation of axial piston pump

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