CN203451208U - Automatic multi-head filling system - Google Patents
Automatic multi-head filling system Download PDFInfo
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- CN203451208U CN203451208U CN201320473113.4U CN201320473113U CN203451208U CN 203451208 U CN203451208 U CN 203451208U CN 201320473113 U CN201320473113 U CN 201320473113U CN 203451208 U CN203451208 U CN 203451208U
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- filling
- conveyor line
- platform
- controller unit
- bull automatic
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Abstract
The utility model relates to an automatic multi-head filling system which is used for filling liquid wax in batch. The automatic multi-head filling system comprises an assembly line and a plurality of filling mechanisms which are sequentially arranged on the assembly line, wherein each filling mechanism comprises a filling device and a filling platform, and the bottom surface of each filling platform is provided with a weight sensor for detecting filling metering; each filling device is arranged above the corresponding filling platform; the assembly line comprises elevation conveyor chains which are symmetrically arranged on two sides of each filling platform, and each elevation conveyor chain is used for sending a tank body into or out of the assembly line; the automatic multi-head filling system also comprises a controller unit, wherein the controller unit is respectively and electrically connected with the filling devices, the weight sensors and the elevation conveyor chains. By adopting the automatic multi-head filling system, the manual operation can be changed to the automatic filling, the multi-head filling can be simultaneously carried out, the production efficiency is improved, and the cost is reduced.
Description
Technical field
The utility model relates to a kind of auto-filling equipment, is specifically related to a kind of for the filling bull automatic filling system of wax liquid.
Background technology
Under wax normal temperature, be solid, need high temperature liquid state filling, but temperature is also unsuitable too high, prevent from shrinking in wax process of setting too large, affect product appearance, conventionally approximately 5 ℃ of left and right on higher than wax fusing point.So in batch (-type) filling process, often can cause the relevant devices parts wax deposition that contacts with wax, even occur the problems such as wax outlet obstruction.So existing wax liquid filling apparatus mostly adopts step single head filling, is beneficial to timely cleaning, do not affect conveyor line and produce, but degree of automation is not high, human cost is huge, has reduced canned efficiency.So be badly in need of a kind of for the filling bull automatic filling system of wax liquid.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of bull automatic filling system, can change manual work into auto-filling, carries out bull filling simultaneously, enhances productivity, reduces costs.
For achieving the above object, the technical solution of the utility model is as follows: a kind of bull automatic filling system, bulk filling for liquid wax, comprise conveyor line and a plurality of filling mechanisms that are set in turn in described conveyor line, described filling mechanism comprises device for filling and filling platform, and the bottom surface of described filling platform is provided with the weight sensor for detection of filling measurement; Described device for filling is located at the top of described filling platform; Described conveyor line comprises the lifting mode conveyer chain of the both sides that are symmetricly set in described filling platform, for described conveyor line is sent into or sent to described tank body; Described bull automatic filling system also comprises controller unit, and described controller unit is electrically connected to described device for filling, weight sensor and lifting mode conveyer chain respectively.
Preferably, described device for filling comprises the chamber of propolizing, filling piston, connecting rod and bar-link drive, described connecting rod connects described filling piston and propolizes in chamber described in being vertically arranged in, the bottom in the described chamber of propolizing is provided with filling mouth, the inwall of filling mouth described in described filling piston sliding block joint, propolize described in the being located at top in chamber being connected with described link transmission of described bar-link drive, described bar-link drive is electrically connected to described controller unit, described in the chamber of propolizing be communicated with the wax conveying tube of supply wax liquid.
Preferably, described filling piston is pyramidal structure, and the shape of the inner chamber of described filling mouth and described filling piston matches, and at the bottom of the cone of described connecting rod and described filling piston, is connected.
Preferably, at the bottom of described cone, be provided with universal interface with the connecting portion of described connecting rod.
Preferably, described wax outlet is provided with filtering installation.
Preferably, described stop lever mechanism comprises photosensor and expansion baffle rod, the corresponding described filling platform of described photosensor is fixedly installed on described conveyor line, described expansion baffle rod is located at the above filling platform exit side of conveyor line, and described photosensor and described expansion baffle rod are electrically connected to described controller unit respectively.
Preferably, the head of described expansion baffle rod is provided with elastomer block.
Preferably, described bull automatic filling system also comprises sensor for countering and flexible blend stop, and described sensor for countering and flexible blend stop are arranged at the entrance of described conveyor line, and described sensor for countering and flexible blend stop are electrically connected to described controller unit respectively.
Preferably, described bull automatic filling system also comprises that described revolving dial is located at the end of described conveyor line, and is electrically connected to described controller unit for filling good tank body being shifted out to the revolving dial of conveyer chain.
Adopt the beneficial effect of above technical scheme to be: can change manual work into auto-filling, carry out bull filling simultaneously, enhance productivity, reduce costs; A plurality of filling mechanisms are set on conveyor line, can carry out the filling of a plurality of tank bodies simultaneously; Each filling mechanism has independently filling body and filling platform, and filling platform has weight sensor, can accurately control the filling amount of filling body in pouring process, guarantees filling quality; Corresponding each the filling platform setting of stop lever mechanism, guarantees that each tank body can accurately rest on filling platform separately; Lifting mode conveyer chain, according to filling process flow operation, can guarantee canned continuous production process; Bull automatic filling system compact conformation, operating efficiency is high, has saved a large amount of human resources.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment technology, to the accompanying drawing of required use in embodiment technical description be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of bull automatic filling system of the utility model;
Fig. 2 is the birds-eye view of embodiment 1 of the A-A direction of the utility model Fig. 1;
Fig. 3 be the utility model embodiment 1 device for filling stop bottling condition figure;
Fig. 4 is the bottling condition figure of the device for filling of the utility model embodiment 1;
Fig. 5 be the utility model embodiment 2 device for filling stop bottling condition figure;
Fig. 6 is the birds-eye view of embodiment 5 of the A-A direction of the utility model Fig. 1;
The represented corresponding component title of numeral in figure:
1, conveyor line 2, filling platform 3, tank body 4, wax conveying tube 5, device for filling 51, filling mouth 52, the chamber 53 of propolizing, connecting rod drive cylinder 54, connecting rod 55, filling piston 56, Hooke's coupling 6, flexible blend stop 7, sensor for countering 8, photosensor 9, expansion baffle rod 10, lifting mode conveyer chain 11, revolving dial 12, weight sensor 91, elastomer block.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment 1
As Figure 1-4, a kind of bull automatic filling system, comprises conveyor line 1 and five filling mechanisms that are set in turn in conveyor line 1.Filling mechanism comprises device for filling 5, filling platform 2 and stop lever mechanism.The bottom surface of filling platform is provided with weight sensor 12, for the instant weight that detects the tank body 3 on filling platform 2; Device for filling 5 is located at the top of filling platform 2, filling for to wax liquid; Stop lever mechanism is arranged at the side of filling platform 2, for tank body 3 being positioned to filling platform 2.Conveyor line 1 also comprises the lifting mode conveyer chain 10 of the both sides that are symmetricly set in filling platform, and when lifting mode conveyer chain 10 rises, tank body 3 can be with 19 operations of lifting mode conveyer chain, and when lifting mode conveyer chain 10 declines, tank body 3 rests on filling platform 2.Bull automatic filling system also comprises controller unit (not marking in figure), controller unit is electrically connected to device for filling 5, weight sensor 12, lifting mode conveyer chain 10 and stop lever mechanism respectively, for accurately controlling the filling station of filling amount and accurate location tank body 3; Control lifting and the transmission of lifting mode conveyer chain 10 simultaneously.
As shown in Figure 3-4, device for filling 5 comprises that the chamber 52 of propolizing, filling piston 55, connecting rod 54 and connecting rod drive cylinder 53.Chamber 52 head and the tail of respectively propolizing are connected to form a wax conveying tube 4.Connecting rod 54 connection filling pistons 55 are vertically arranged in propolizes in chamber 52, the propolize bottom in chamber 52 is provided with filling mouth 51, the inwall of filling piston 55 sliding block joint filling mouths 51, connecting rod drives cylinder 53 be located at the top in the chamber 52 of propolizing and be in transmission connection with connecting rod 54, and connecting rod drives cylinder 53 to be electrically connected to controller unit.In pouring process, weight sensor 12 is transferred to controller unit by the weight signal detecting, controller unit compares and corresponding control signal is exported to 53 actions of connecting rod driving cylinder with default weight parameter after receiving weight signal, drive filling piston 55 to move down, stop up filling mouth 51, to reach the object of the filling amount of accurate control.
Filling piston 55 is pyramidal structure, and the shape of the inner chamber of filling mouth 51 and filling piston 55 matches, and wherein at the bottom of the cone of connecting rod 54 and filling piston 55, is connected.Sealing completely when the design of pyramidal structure can guarantee filling piston 55 obstruction filling mouth 51, simultaneously when filling, wax liquid stays along the tilt internal wall of filling mouth 51, can cushion wax liquid rate of outflow, improve hydrojet phenomenon, can also prevent from due to the impact of wax liquid, wax liquid being spilt outside tank body.
As shown in Figure 2, stop lever mechanism comprises photosensor 8 and expansion baffle rod 9, the corresponding filling platform 2 of photosensor 8 is fixedly installed on conveyor line 1, expansion baffle rod 9 is arranged at the exit side of filling platform 2 on conveyor line 1, photosensor 8 and expansion baffle rod 9 are electrically connected to controller unit respectively, when photosensor 8 senses tank body 3, induced signal can be transferred to controller unit, controller unit is controlled expansion baffle rod 9 ejections after receiving induced signal, and tank body 3 is blocked on corresponding filling platform 2.In order to guarantee that each tank body 3 can rest on default filling platform 2, the equal correspondence of each filling platform 2 is provided with photosensor 8 and expansion baffle rod 9.
As shown in Figure 2, bull automatic filling system also comprises sensor for countering 7 and flexible blend stop 6, and sensor for countering 7 and flexible blend stop 6 are arranged at the entrance of conveyor line 1, and sensor for countering 7 and flexible blend stop 8 are electrically connected to controller unit respectively.When tank body 3 enters conveyor line, the tank body of 7 pairs of inflows of sensor for countering 3 countings, when reaching when setting tank and counting, controller unit is controlled flexible blend stop 8 and is ejected and block follow-up tank body 3 and enter conveyor line 1.
As shown in Figure 2, bull automatic filling system also comprises that revolving dial 11 is located at the end of conveyor line 1, and is electrically connected to controller unit for filling good tank body 3 being shifted out to the revolving dial 11 of conveyor line 1.After filling end, revolving dial 11 starts rotation, and tank body 3 is pushed out to conveyor line 1 one by one, and the tank body pulsation-free of filling wax liquid is circulated to subsequent processing.
Lifting mode conveyer chain 10 is provided with automatic speed governing device, when filling end, in order to wait for that the wax liquid on filling mouth 51 drips only completely, system arranges time delay 3-5 second, and lifting mode conveyer chain 10 lifts and starts quick transmission, drives the wax tank filling region that speeds away, when the wax tank in region to be filled leaves filling region completely, lifting mode conveyer chain 10 recovers former running velocity automatically, carries out next round filling, has improved filling efficiency.
A packaging process for bull automatic filling system, comprises the following steps:
(1) lifting mode conveyer chain rises, and slack tank flows into conveyor line successively, and sensor for countering starts the slack tank quantity that counting flows into simultaneously, is counting down to when setting tank and counting, and flexible blend stop stretches out, and blocks conveyor line entrance, and lifting mode conveyer chain stops transmission simultaneously;
(2) along the end of conveyor line to initiating terminal direction, photosensor in each stop lever mechanism is responded to the slack tank situation that puts in place successively, and stretch out expansion baffle rod and successively slack tank is blocked on the filling platform corresponding with each filling body, the photosensor that is positioned at the end of conveyor line is responded to the slack tank situation that puts in place at first, and the photosensor of the initiating terminal in conveyor line is finally responded to the slack tank situation that puts in place;
(3) lifting mode conveyer chain is fallen, and expansion baffle rod is retracted, and the cylinder piston of filling body shrinks, and filling mouth is communicated with tank body, starts to carry out filling operation;
(4) the filling amount of the instant detection of the weight induction device under filling platform, when amount to be filled reaches setting value, cylinder piston stretches out, and filling mouth is blocked, and filling operation stops;
(5) lifting mode conveyer chain lifts and starts quick transmission, drives filling good wax tank to the conveyor line end filling region of moving and speed away, and treats that wax tank all leaves filling region, and lifting mode conveyer chain recovers former running velocity;
(6) stop filling after, time delay 3 seconds, revolving dial starts to rotate, and tank body is shifted out to conveyor line successively.
All the other are identical with embodiment 2, and difference is, bull automatic filling system comprises ten filling mechanisms that are set in turn in conveyor line.The device for filling 5 of filling mechanism comprises that the chamber 52 of propolizing, filling piston 55, connecting rod 54 and connecting rod drive cylinder 53, and the chamber 52 of respectively propolizing is connected with wax conveying tube 4 separately.
Embodiment 3
All the other are identical with embodiment 1, difference is, as shown in Figure 5, at the bottom of the cone of filling piston, be provided with universal interface with the connecting portion of connecting rod, when filling piston slides in the mouth in filling, even if the axis of filling piston and filling mouth has deviation, filling piston still can keep and the combining closely of filling mouth under the effect of universal interface, and the clogging filling mouth of actv..
All the other are identical with embodiment 3, and difference is, bull automatic filling system comprises two filling mechanisms that are set in turn in conveyor line; The wax outlet of filling mouth is provided with filtering net.In pouring process, filtering net not only can filter out impurity, can also further improve the hydrojet problem of wax outlet.
Embodiment 5
All the other are identical with embodiment 1, and difference is, the head of expansion baffle rod is provided with elastomer block 91.When photosensor 8 senses tank body, expansion baffle rod 9 can stretch out and block tank body, due to the speed ejecting, at the head of expansion baffle rod 9, elastomer block 91 is set and can avoids tank body to be flicked, and also can on tank body, not leave impression.
In the above-described embodiments, also can, by coated heating tape on ceratuba, when ambient temperature is lower, can guarantee that wax liquid is all the time in liquid state, can not produce the phenomenon of solidifying and stopping up, further, also can be on filling mouth sheathed heating collar, guarantee that the wax liquid in filling mouth can not solidify.
Adopt the beneficial effect of above technical scheme to be: can change manual work into auto-filling, carry out bull filling simultaneously, enhance productivity, reduce costs.A plurality of filling mechanisms are set on conveyor line, can carry out the filling of a plurality of tank bodies simultaneously; Each filling mechanism has independently filling body and filling platform, and filling platform has weight sensor, can accurately control the filling amount of filling body in pouring process, guarantees filling quality; Corresponding each the filling platform setting of stop lever mechanism, guarantees that each tank body can accurately rest on filling platform separately; Lifting mode conveyer chain, according to filling process flow operation, can guarantee canned continuous production process; Bull automatic filling system compact conformation, operating efficiency is high, has saved a large amount of human resources.
Further, bull automatic filling system also comprises sensor for countering and the flexible blend stop of the entrance that is arranged at conveyor line, when slack tank enters conveyor line, sensor for countering is to the slack tank counting flowing into, when reaching when setting tank and counting, flexible blend stop ejection is blocked follow-up slack tank and is entered conveyor line, in order to avoid have influence on normal filling tank body.
Further, bull automatic filling system also comprises the revolving dial of being located at conveyor line end, and after filling end, revolving dial starts rotation, and tank body is pushed out to conveyor line one by one, and the tank body pulsation-free of filling wax liquid is circulated to subsequent processing.
Further, at the bottom of the cone of filling piston, be provided with universal interface with the connecting portion of connecting rod, when the axis of filling piston and filling mouth has deviation, filling piston still can the clogging filling mouth of actv..
Further, the wax outlet of filling mouth is provided with filtering net, and in pouring process, filtering net not only can filter out impurity, can also further improve the hydrojet problem of wax outlet.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the utility model.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. a bull automatic filling system, the bulk filling for liquid wax, is characterized in that, comprises conveyor line and is set in turn in a plurality of filling mechanisms of described conveyor line, described filling mechanism comprises
Device for filling and filling platform, the bottom surface of described filling platform is provided with the weight sensor for detection of filling measurement; Described device for filling is located at the top of described filling platform; Described conveyor line comprises the lifting mode conveyer chain of the both sides that are symmetricly set in described filling platform, for described conveyor line is sent into or sent to described tank body; Described bull automatic filling system also comprises controller unit, and described controller unit is electrically connected to described device for filling, weight sensor and lifting mode conveyer chain respectively.
2. bull automatic filling system according to claim 1, it is characterized in that, described device for filling comprises the chamber of propolizing, filling piston, connecting rod and bar-link drive, described connecting rod connects described filling piston and propolizes in chamber described in being vertically arranged in, the bottom in the described chamber of propolizing is provided with filling mouth, the inwall of filling mouth described in described filling piston sliding block joint, propolize described in the being located at top in chamber being connected with described link transmission of described bar-link drive, described bar-link drive is electrically connected to described controller unit, described in the chamber of propolizing be communicated with the wax conveying tube of supply wax liquid; The wax outlet of described filling mouth is provided with filtering installation.
3. bull automatic filling system according to claim 2, is characterized in that, described filling piston is pyramidal structure, and the shape of the inner chamber of described filling mouth and described filling piston matches, and at the bottom of the cone of described connecting rod and described filling piston, is connected.
4. bull automatic filling system according to claim 2, is characterized in that, at the bottom of described cone, is provided with universal interface with the connecting portion of described connecting rod.
5. bull automatic filling system according to claim 1, it is characterized in that, described filling mechanism also comprises that described stop lever mechanism is arranged at the side of described filling platform for the stop lever mechanism of accurate level filling station, and described stop lever mechanism is electrically connected to described controller unit.
6. bull automatic filling system according to claim 5, it is characterized in that, described stop lever mechanism comprises photosensor and expansion baffle rod, the corresponding described filling platform of described photosensor is fixedly installed on described conveyor line, described expansion baffle rod is located at the above filling platform exit side of conveyor line, and described photosensor and described expansion baffle rod are electrically connected to described controller unit respectively.
7. bull automatic filling system according to claim 6, is characterized in that, the head of described expansion baffle rod is provided with elastomer block.
8. bull automatic filling system according to claim 1, it is characterized in that, described bull automatic filling system also comprises sensor for countering and flexible blend stop, described sensor for countering and flexible blend stop are arranged at the entrance of described conveyor line, and described sensor for countering and flexible blend stop are electrically connected to described controller unit respectively.
9. bull automatic filling system according to claim 1, it is characterized in that, described bull automatic filling system also comprises that described revolving dial is located at the end of described conveyor line, and is electrically connected to described controller unit for filling good tank body being shifted out to the revolving dial of conveyer chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320473113.4U CN203451208U (en) | 2013-08-05 | 2013-08-05 | Automatic multi-head filling system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320473113.4U CN203451208U (en) | 2013-08-05 | 2013-08-05 | Automatic multi-head filling system |
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| CN203451208U true CN203451208U (en) | 2014-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320473113.4U Expired - Fee Related CN203451208U (en) | 2013-08-05 | 2013-08-05 | Automatic multi-head filling system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104340940A (en) * | 2013-08-05 | 2015-02-11 | 江苏泰尔新材料股份有限公司 | Multi-head automatic filling system and filling method |
| CN109795729A (en) * | 2017-11-16 | 2019-05-24 | 上海翊锋机械设备有限公司 | Intelligent weighing filling apparatus |
| CN112754824A (en) * | 2021-01-12 | 2021-05-07 | 李令彩 | Urine collection bag urine residue-free discharge device |
-
2013
- 2013-08-05 CN CN201320473113.4U patent/CN203451208U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104340940A (en) * | 2013-08-05 | 2015-02-11 | 江苏泰尔新材料股份有限公司 | Multi-head automatic filling system and filling method |
| CN109795729A (en) * | 2017-11-16 | 2019-05-24 | 上海翊锋机械设备有限公司 | Intelligent weighing filling apparatus |
| CN112754824A (en) * | 2021-01-12 | 2021-05-07 | 李令彩 | Urine collection bag urine residue-free discharge device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140226 Termination date: 20190805 |