CN203438354U - Production device for ceramic fixed-thickness grouting - Google Patents
Production device for ceramic fixed-thickness grouting Download PDFInfo
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- CN203438354U CN203438354U CN201320524959.6U CN201320524959U CN203438354U CN 203438354 U CN203438354 U CN 203438354U CN 201320524959 U CN201320524959 U CN 201320524959U CN 203438354 U CN203438354 U CN 203438354U
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Abstract
The utility model relates to a production device for ceramic fixed-thickness grouting. The production device for ceramic fixed-thickness grouting comprises a grout inlet, a grouting assembly, a grout feeding assembly, an air supply assembly, a container and a control system, wherein the grouting assembly is communicated with the grout inlet. The grouting assembly is communicated with the inlet end of the container through a pipeline. The bottom of the container is communicated with the grout feeding assembly through a pipeline. The output end of the grout feeding assembly is respectively communicated with a grout discharging assembly and a plurality of plaster molds. The plaster molds are communicated with the air supply assembly through pipelines. The output end of the grout discharging assembly is communicated with a grout outlet. The control system respectively controls the grouting assembly, the grout feeding assembly, the air supply assembly and the grout discharging assembly. According to the production device for ceramic fixed-thickness grouting, the system is adopted to automatically control the thickness of a green body produced after grouting, the thickness of the produced green body can be controlled within the error range of +/-1mm, the operation is easy and convenient, the manual operation by workers is not required during the grouting process, the requirement for the quality of the workers is not high, and the operation can also be rapidly carried out without the requirement for experience.
Description
Technical field
The utility model relates to the field of ceramic grout, the production equipment of the fixed thick slip casting of especially a kind of pottery.
Background technology
At present, pottery is made idiosome by gypsum mold slip casting and is subject to ambient humidity and the humidity effect of plaster mold own, the ceramic thickness of producing is to control by artificial experience, whole process need to manually be gone operation, the ceramic thickness produced like this will be because of people, the requirement that does not reach the needed unified thickness of batch production, is also to guarantee to the percentage of A-class goods burning out of pottery, uneven.The toilet in cleaners and polishes for example, because thickness cannot guarantee, the pipe diameter in the toilet of producing is not of uniform size, large does not reach water saving requirement, and the situations such as incomplete are rinsed in little appearance.
Summary of the invention
The technical problems to be solved in the utility model is: in order to solve ceramic grout, produce product thickness unstability and uncontrollability, production equipment of the fixed thick slip casting of a kind of pottery and preparation method thereof is provided, it is unstable that this fixed thick slip casting production equipment can solve product thickness, be not subject to the own humidity effect of ambient humidity and mould, minimizing personnel's intervention and specification requirement, save and produce the energy.
The utility model solves the technical scheme that its technical problem adopts: the production equipment of the fixed thick slip casting of a kind of pottery, comprise mud import, the slip casting assembly being connected with mud import, enter to starch assembly, gas supply assembly and container and control system, described slip casting assembly is connected with the entrance point of container by pipeline, the bottom of container by pipeline with enter to starch assembly and be connected, the output that enters to starch assembly is communicated with respectively destarch assembly and several gypsum molds, on several gypsum molds, by pipeline, be connected with gas supply assembly, the output of destarch assembly is communicated with mud outlet, described control system is controlled respectively slip casting assembly, enter to starch assembly and gas supply assembly and destarch assembly.
In order to learn fast the position of liquid in container, in described container, be provided with liquid level sensor, control system is connected with liquid level sensor.
A preparation method for the fixed thick slip casting of pottery, comprises the steps:
A. by slip casting assembly (2) with enter to starch assembly (3) and be connected, making mud pass through container (5) enters in several gypsum molds (7) and is in the milk according to the speed of 5~8m/s, preferably mud is 7m/s by the speed of container, the speed of speed directly affects the quality of mud moulding in gypsum mold, its speed is too fast, while easily causing mud to flow in gypsum mold, moment is caused vortex arising; Speed is too slow, while causing mud to flow in gypsum mold, causes molding time long, affects quality;
While b. filling with mud in gypsum mold (7), the mud in container (5) is along with the speed of slip casting assembly (2) grouting rises, and control system detects a high position for set-up of control system by liquid level sensor (9), control slip casting assembly (2) and close; When gypsum mold (7) absorbs mud, in container (5), the moisture content of mud is absorbed by gypsum, control system detects the low level of set-up of control system by liquid level sensor (9), enter to starch assembly (3) and close, and control system records this midge time used;
C. open gas supply assembly (3), after the scheduled time of setting at control system touch-screen, open destarch assembly (6);
D. destarch assembly (6) arrived after the scheduled time of setting at control system touch-screen, protect gas, close destarch assembly (6), each guarantor's gas time was calculated and is protected gas required time by this midge time used, required time is by calculating the time of midge from a high position to low level, according to setting guarantor's gas time by control system touch-screen for the product in gypsum mold before this, calculate the time this time needing, after guarantor's gas completes, completed slip casting process.
The beneficial effects of the utility model are: production equipment of the described fixed thick slip casting of a kind of pottery and preparation method thereof, adopt this kind of system automatically to control idiosome thickness after slip casting, the thickness of the idiosome of producing can be controlled at error ± 1mm, easy and simple to handle, slip casting process is without personnel's manual operation, less demanding to quality of workers, without experience, also can operate very soon.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the overall structure schematic diagram of production equipment of the fixed thick slip casting of a kind of pottery described in the utility model and preparation method thereof.
Accompanying drawing acceptance of the bid note is described below: 1, mud import, 2, slip casting assembly, 3, enter to starch assembly, 4, gas supply assembly, 5, container, 6, destarch assembly, 7, gypsum mold, 8, mud outlet, 9, liquid level sensor.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present utility model is only described in a schematic way, so it only show the formation relevant with the utility model.
The production equipment of the fixed thick slip casting of a kind of pottery as shown in Figure 1, comprise mud import 1, the slip casting assembly 2 being connected with mud import 1, enter to starch assembly 3, gas supply assembly 4 and container 5 and control system, slip casting assembly 2 is connected with the entrance point of container 5 by pipeline, the bottom of container 5 by pipeline with enter to starch assembly 3 and be connected, in container 5, be provided with liquid level sensor 9, control system is connected with liquid level sensor 9, the output that enters to starch assembly 3 is communicated with respectively destarch assembly 6 and several gypsum molds 7, on several gypsum molds 7, by pipeline, be connected with gas supply assembly 4, the output of destarch assembly 6 is communicated with mud outlet 8, control system is controlled respectively slip casting assembly 2, enter to starch assembly 3 and gas supply assembly 4 and destarch assembly 6.
The preparation method of the fixed thick slip casting of a kind of pottery as shown in Figure 1, comprises the steps:
A. by slip casting assembly (2) with enter to starch assembly (3) and be connected, make mud pass through container (5) and enter in several gypsum molds (7) and be in the milk according to the speed of 5~8m/s;
While b. filling with mud in gypsum mold (7), the mud in container (5) is along with the speed of slip casting assembly (2) grouting rises, and control system detects a high position for set-up of control system by liquid level sensor (9), control slip casting assembly (2) and close; When gypsum mold (7) absorbs mud, in container (5), the moisture content of mud is absorbed by gypsum, control system detects the low level of set-up of control system by liquid level sensor (9), enter to starch assembly (3) and close, and control system records this midge time used;
C. open gas supply assembly (4), after the scheduled time of setting at control system touch-screen, open destarch assembly (6);
D. destarch assembly (6) arrived after the scheduled time of setting at control system touch-screen, protect gas, close destarch assembly (6), each guarantor's gas time was calculated and is protected gas required time by this midge time used, required time is by calculating the time of midge from a high position to low level, for example, according to setting and protect the gas time and calculate the time this time needing for product in gypsum mold by control system touch-screen before this: set-up of control system is if 5 minutes, and protecting gas is 10 minutes; If 10 minutes, protecting gas is 20 minutes, and that time when midge is 8 minutes, and that protects gas is exactly 16 minutes, after guarantor's gas completes, has completed slip casting process.
The above-mentioned foundation desirable embodiment of the present utility model of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this utility model technological thought, carry out various change and modification completely.The technical scope of this utility model is not limited to the content on description, must determine its technical scope according to claim scope.
Claims (2)
1. the production equipment of the fixed thick slip casting of a pottery, it is characterized in that: comprise mud import (1), the slip casting assembly (2) being connected with mud import (1), enter to starch assembly (3), gas supply assembly (4) and container (5) and control system, described slip casting assembly (2) is connected with the entrance point of container (5) by pipeline, the bottom of container (5) by pipeline with enter to starch assembly (3) and be connected, the output that enters to starch assembly (3) is communicated with respectively destarch assembly (6) and several gypsum molds (7), several gypsum molds (7) are upper to be connected with gas supply assembly (4) by pipeline, the output of destarch assembly (6) is communicated with mud outlet (8), described control system is controlled respectively slip casting assembly (2), enter to starch assembly (3) and gas supply assembly (4) and destarch assembly (6).
2. the production equipment of the fixed thick slip casting of a kind of pottery according to claim 1, is characterized in that: in described container (5), be provided with liquid level sensor (9), control system is connected with liquid level sensor (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320524959.6U CN203438354U (en) | 2013-08-26 | 2013-08-26 | Production device for ceramic fixed-thickness grouting |
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CN201320524959.6U CN203438354U (en) | 2013-08-26 | 2013-08-26 | Production device for ceramic fixed-thickness grouting |
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CN203438354U true CN203438354U (en) | 2014-02-19 |
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CN201320524959.6U Expired - Fee Related CN203438354U (en) | 2013-08-26 | 2013-08-26 | Production device for ceramic fixed-thickness grouting |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103406975A (en) * | 2013-08-26 | 2013-11-27 | 蔡少中 | Ceramic fixed-thickness grouting production device and manufacture method thereof |
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2013
- 2013-08-26 CN CN201320524959.6U patent/CN203438354U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103406975A (en) * | 2013-08-26 | 2013-11-27 | 蔡少中 | Ceramic fixed-thickness grouting production device and manufacture method thereof |
CN103406975B (en) * | 2013-08-26 | 2016-01-20 | 蔡少中 | The preparation method of the fixed thick slip casting of a kind of pottery |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140219 Termination date: 20160826 |
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CF01 | Termination of patent right due to non-payment of annual fee |