CN203432861U - High-strength-resistant multipoint impact tester for paint film - Google Patents

High-strength-resistant multipoint impact tester for paint film Download PDF

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Publication number
CN203432861U
CN203432861U CN201320053150.XU CN201320053150U CN203432861U CN 203432861 U CN203432861 U CN 203432861U CN 201320053150 U CN201320053150 U CN 201320053150U CN 203432861 U CN203432861 U CN 203432861U
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CN
China
Prior art keywords
paint film
tower cylinder
resistance
base
high strength
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Expired - Lifetime
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CN201320053150.XU
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Chinese (zh)
Inventor
李一新
陈雷
江林峰
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DABAN PAINT Co Ltd JIANGYIN
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DABAN PAINT Co Ltd JIANGYIN
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Abstract

The utility model discloses a high-strength-resistant multipoint impact tester for a paint film. The tester comprises a base, a tower cylinder which is vertically fixed with the base, and a tower cylinder bracket for fixing the tower cylinder, wherein a test plate is installed between the base and the tower cylinder, and the base is provided with a test plate fixing cross beam which is provided with a plurality of fixed bolts capable of rotating up and down; the tower cylinder is internally provided with a heavy punch with a punch head, the heavy punch is provided with a heavy punch push rod, a main body of the tower cylinder is provided with a concave joint capable of moving the heavy punch push rod up and down, the main body of the tower cylinder is provided with a positioning scale and a heavy punch controller, and an impact point mask is installed on the surface of the test plate. According to the tester disclosed by the utility model, an impact experiment is carried out through impacting the impact points on the mask by the heavy punch, and the position of the heavy punch is precisely controlled through the heavy punch controller and the heavy punch push rod; after impact, a loose coating without an adhesive force is removed, and the high-strength-resistant multipoint impact of the paint film is evaluated by means of the serviceability rate of the coating. The device is extremely high in precision.

Description

A kind of paint film multiple spot of resistance to high strength impact test instrument
Technical field
The utility model relates to coating industry paint film testing tool, and a kind of paint film multiple spot of resistance to high strength impact test instrument is for detection of the performance of the resistance to powerful multiple spot impact of paint film.
Background technology
The domestic experimental technique for paint film impact resistance generally adopts the shock-resistant determination method of GB/T1732-1993 paint film at present, this standard code with the weight of fixed mass, fall within on test plate (panel) and do not cause the test method of the paint film resistance to impact that maximum height that paint film destroys represents, this experimental technique is applicable to the detection of the impact resistance of common paint film.For some special paint films, the paint film particularly with very high thickness, as solventless epoxy coating, no-solvent polyurethane coating, polyurea coating, multi-functional deck paint, PMMA coating etc., it is even higher that the thickness of these coatings can reach 1-3mm easily, current shock-resistant tester impact energy is too little, be only 5J, for these coatings, do not reach desirable impact effect, and single shock point can not fine explanation after suffering high-strength impact frequently the actual conditions of coating.
Utility model content
The utility model is with reference to the resistance to impact detection method of high permanent seal cooling flight-deck coating in the world, object is to fill up the blank of the at present domestic testing tool impacting for some special coating multiple spots of resistance to high strength, design a kind of paint film multiple spot of resistance to high strength impact test instrument, this device both can have been tested the performance (being up to 27J) of the resistance to macro-energy impact of general coating, can also test the multiple spot of the resistance to high strength impact property of special ultra high build coating (as thick in 1-5mm), can also test other materials, as plastics, the single-point of resistance to high strength of alloy sheet or multiple spot impact property.
For achieving the above object, designed a kind of paint film multiple spot of resistance to high strength impact test instrument, this tester comprises the tower tube stent of base, fixing tower cylinder vertical with base and fixed tower cylinder, it is characterized in that, between described base and tower cylinder, test plate (panel) is installed, test plate (panel) fixed cross beam is installed on base, on described test plate (panel) fixed cross beam, the set bolt that several can rotate is up and down installed; A weight with drift of the inner installation of described tower cylinder, on weight, there is weight push rod, on tower cylinder body, offer a recessed joint that can make weight push rod move up and down, on tower cylinder body, there is Position Scale and weight controller, on described test plate (panel) surface, shock point frisket is installed.
Described base body is the wide 60cm of being of a block length, is highly the casting pig of 5-15cm.
Two described fixed cross beams are parallel certain thickness bonding jumpers with several bolts hole at a distance of 10-20cm, and two is screwed on base, and fixedly rear cross beam middle part is 10-20cm with base gap.
The bolt that described set bolt is bottom is 5-10cm with the length of Rubber foot, regulates by rotation up and down, test plate (panel) firmly can be fixed on base.
Described tower cylinder be a height hollow side that is 1.6m with the hollow metal cylinder body with certain diameter and thickness of the both ends open of mobile recessed joint, cylindrical shell middle part can firmly be fixed on cylindrical shell on base with 4 supports.
Described Position Scale is that precision is 1cm, and range is 1.5m is embedded in the positive rule consistent with cylindrical shell bearing of trend of cylindrical shell, its zero point below.
Described drift is to take the hemispherical ferrule that radius prepared by particulate metal is 15.88mm, and weight is connected as a single entity.
Described weight is to be about 1.55m, has the cylindrical, massive metal cylinder of certain radius, can do the movement of falling object by adjacent cylindrical shell, and weight and drift and weight push rod are fixed together, and the gross mass of weight and drift and weight push rod is 1.8kg.
Described weight push rod moves up and down to control the height of drift in mobile recessed joint, and when drift contact test plate (panel), in same level line, can read by the position of weight push rod the distance of drift and test plate (panel) the zero point of weight push rod and Position Scale.Described weight controller can be when weight be raised be fixed during to any part motionless, just free-falling of weight while pressing weight controller.
Described shock point frisket is the square thin plastic sheet that a length of side is 10cm, plastic sheet is divided into the square grid that 25 length of sides are 2cm, in each square grid centre, there is the aperture that a diameter is 2mm, for the particular location of each shock point of mark.
Advantage of the present utility model and beneficial effect are: filled up ultra high build coating, the blank that the multiple spot of resistance to high strength of the special materials such as plastics impacts, can conveniently measure the performance of the multiple spot of the resistance to high strength impact of tested coating, can, with making the maximum impact energy that coating is intact represent the performance that its single-point of resistance to high strength impacts, also can represent with simple and clear coating serviceability rate its multiple spot of resistance to high strength impact property.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model paint film multiple spot of resistance to high strength impact test instrument;
In figure: 1, tower cylinder; 2, weight controller; 3, Position Scale; 4, weight; 5, tower tube stent; 6, set bolt; 7, fixed cross beam; 8, weight push rod; 9, test plate (panel); 10, drift; 11, base; 12, mobile recessed joint; 13, shock point frisket.
Fig. 2-1st, the front view of tower cylinder, Fig. 2-2nd, the left view of tower cylinder, Fig. 2-3rd, the right view of tower cylinder;
Fig. 3-1st, the front view of fixed cross beam; Fig. 3-2nd, the stereographic map of fixed cross beam;
Fig. 4 is shock point frisket structural drawing;
Fig. 5 is shock point frisket surface impacts experimental sequence figure.
Embodiment
Below in conjunction with drawings and Examples, embodiment of the present utility model is further described.Following examples are only for the technical solution of the utility model is more clearly described, and can not limit protection domain of the present utility model with this.
As shown in Figure 1, the concrete technical scheme of implementing of the utility model is a kind of paint film multiple spot of resistance to high strength impact test instrument, equipment mainly comprises base 11, tower cylinder 1, weight 4 with drift 10, test plate (panel) 9 and shock point frisket 13 forms, and base 11 is provided with test plate (panel) fixed cross beam 7, several set bolts that can rotate up and down 6 is installed for fixing test plate (panel) 9 when the impact experiment on crossbeam.Tower cylinder 1 is that a kind of hollow cylinder is firmly fixed on base 11 by tower tube stent 5, tower cylinder front has Position Scale 3 to be used for showing that drift 10 is apart from the height of test plate (panel), left surface has a mobile recessed joint 12 to make to be fixed on weight push rod 8 on weight 4 from top to bottom can to operate weight and move up and down, tower cylinder 1 right flank is weight controller 2, can allow weight stop at any height or allow its Vertical Free fall.
First experiment is pressed in shock point frisket 13 in the test plate (panel) coating preparing while starting, prevent relatively moving between them, 25 duck eyes that see through on frisket mark 25 shock points in coating, then remove frisket, after fixing test plate (panel) with bolt, shock height is transferred to 1.2m place, with the shock point that it is good that drift is aimed at these 25 marks successively, carry out impact experiment, concrete order as shown in Figure 5.The loose coating of use jack board cleaning loss of adhesion after impact completes, as the chisel of 2.5cm or small scoop, the dynamics of cleaning shock zone should be more a little bit smaller than the dynamics in region between cleaning shock point.The assessment of the coating multiple spot of resistance to high strength impact property is generally undertaken by description below: between every 2 adjacent shock points, have 1 join domain, between 25 shock points, have 40 join domains, if little chisel can be by the one or multi-channel coating removal between 2 contiguous shock points, cause these 2 shock points to communicate, the serviceability rate of coating declines 2.5%, the like.If there are 4 impact points to communicate, the serviceability rate of coating is 90%.Also can preset the technical indicator of a coating serviceability rate, result with by or obstructed coming represent.
The resistance to impact of measuring coating single-point is similar with the shock-resistant determination method of GB/T1732-1993 paint film, and the maximum impact energy value that can not be damaged by a coating represents the impact resistance of coating.
The above is only preferred implementation of the present utility model; should be understood that; for those skilled in the art; do not departing under the prerequisite of the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (9)

1. the paint film multiple spot of a resistance to high strength impact test instrument, this tester comprises the tower tube stent of base, fixing tower cylinder vertical with base and fixed tower cylinder, it is characterized in that, between described base and tower cylinder, test plate (panel) is installed, test plate (panel) fixed cross beam is installed on base, on described test plate (panel) fixed cross beam, the set bolt that several can rotate is up and down installed; A weight with drift of the inner installation of described tower cylinder, on weight, there is weight push rod, on tower cylinder body, offer a recessed joint that can make weight push rod move up and down, on tower cylinder body, there is Position Scale and weight controller, on described test plate (panel) surface, shock point frisket is installed.
2. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 1, is characterized in that, described base body is the wide 60cm of being of a block length, is highly the casting pig of 5-15cm.
3. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 1, it is characterized in that, described test plate (panel) fixed cross beam be two parallel at a distance of 10-20cm with the certain thickness bonding jumper of having of several bolts hole, two is screwed on base, and fixedly rear cross beam middle part is 10-20cm with base gap.
4. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 3, is characterized in that, the set bolt of installing on described test plate (panel) fixed cross beam for can up-down adjustment, the bottom bolt that is 5-10cm with the length of Rubber foot.
5. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 1, is characterized in that, the hollow metal cylinder body that tower cylinder is that a height is 1.6m is hollow, have certain diameter and thickness.
6. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 1, is characterized in that, described Position Scale is that precision is 1cm, and range is 1.5m is embedded in the positive rule consistent with cylindrical shell bearing of trend of cylindrical shell, its zero point below.
7. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 1, is characterized in that, drift is that radius is the hemispherical metal round end of 15.88mm.
8. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 1, is characterized in that, during described drift contact test plate (panel), the zero point of weight push rod and Position Scale is in same level line.
9. a kind of paint film multiple spot of resistance to high strength impact test instrument according to claim 1, it is characterized in that, described shock point frisket is the square thin plastic sheet that a length of side is 10cm, plastic sheet is divided into the square grid that 25 length of sides are 2cm, in each square grid centre, there is the aperture that a diameter is 2mm, for the particular location of each shock point of mark.
CN201320053150.XU 2013-01-30 2013-01-30 High-strength-resistant multipoint impact tester for paint film Expired - Lifetime CN203432861U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105571962A (en) * 2016-03-01 2016-05-11 南京理工大学 Falling hammer impact test device
CN106198261A (en) * 2016-08-11 2016-12-07 德凯宜特(昆山)检测有限公司 A kind of Anti-shock test device of automotive storage box plate
CN106290142A (en) * 2015-06-26 2017-01-04 鞍钢股份有限公司 A kind of band rust steel sample rusty scale compactness extent detection device and method
CN110231277A (en) * 2019-06-11 2019-09-13 维新制漆(江西)有限公司 A kind of resistance to high-intensitive multiple spot of paint film impacts weather-proof test equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106290142A (en) * 2015-06-26 2017-01-04 鞍钢股份有限公司 A kind of band rust steel sample rusty scale compactness extent detection device and method
CN106290142B (en) * 2015-06-26 2024-02-13 鞍钢股份有限公司 Device and method for detecting compactness degree of rust layer of rust-carrying steel sample
CN105571962A (en) * 2016-03-01 2016-05-11 南京理工大学 Falling hammer impact test device
CN106198261A (en) * 2016-08-11 2016-12-07 德凯宜特(昆山)检测有限公司 A kind of Anti-shock test device of automotive storage box plate
CN110231277A (en) * 2019-06-11 2019-09-13 维新制漆(江西)有限公司 A kind of resistance to high-intensitive multiple spot of paint film impacts weather-proof test equipment

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Granted publication date: 20140212

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