CN203429182U - Fermentation device for transforming new rural construction straws into new energy resource-alcohol - Google Patents

Fermentation device for transforming new rural construction straws into new energy resource-alcohol Download PDF

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CN203429182U
CN203429182U CN201320300990.1U CN201320300990U CN203429182U CN 203429182 U CN203429182 U CN 203429182U CN 201320300990 U CN201320300990 U CN 201320300990U CN 203429182 U CN203429182 U CN 203429182U
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pulverizer
fermentation
fermentation tank
tank body
stalk
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CN201320300990.1U
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隋向萍
李丹
王秀娟
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隋向萍
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Abstract

The utility model discloses a fermentation device for transforming new rural construction straws into a new energy resource-alcohol, which belongs to the technical field of lab equipment. The fermentation device comprises a fermentation tank body, a water bath cavity, a grinder, a power plug, a power wire, a temperature control resistance wire, a stirring rod, a liquid outlet valve, a liquid level display tube, a fermentation tank wall, a ground material inlet, a stirrer shaft, a fermentation tank hole, a fermentation tank hole cover, a stirring motor, a temperature meter, a grinder hole, a grinder hole cover, a grinder sieve, a grinder knife and a grinder supporting column. The fermentation device is characterized in that the fermentation tank body is cylindrical; an inner layer and an outer layer form the brick concrete fermentation tank wall; a cavity gap between the inner layer and the outer layer is the water bath cavity; a fermentation material stirring device, the fermentation tank hole and the temperature meter are arranged at the top of the fermentation tank body; the ground material inlet, the liquid outlet valve, the liquid level display tube and the grinder are arranged on the side wall. The fermentation device is simple in structure, convenient to operate, low in price and high in practicality.

Description

New countryside construction is converted into the fermentation unit of new forms of energy alcohol with stalk
Technical field
The present invention relates to a kind of new countryside construction and with stalk, be converted into the fermentation unit of new forms of energy alcohol, belong to laboratory equipment technical field.
Background technology
New forms of energy are that to take new technology and novel material be basis, make traditional renewable energy source obtain modern development and utilization, by renewable energy source inexhaustible, that go round and begin again, replace resource-constrained, environment had to the fossil energy of pollution, focus development sun power, wind energy, biomass energy, tidal energy, Geothermal energy, Hydrogen Energy and nuclear energy.Wherein, biomass energy derives from biomass, is also that sun power is stored in a kind of form of energy in biology with chemical energy form, and it derives from the photosynthesis of plant directly or indirectly.Biomass energy is the sun power of storing, and a kind of unique reproducible carbon source especially can change into the fuel of conventional solid-state, liquid state or gaseous state.Tellurian Biomass Energy Resources is compared with horn of plenty, and is a kind of harmless energy.The material that the earth produces through photosynthesis every year has 1,730 hundred million tons, and the energy equivalence wherein containing is in 10-20 times of whole world energy consumption total amount, but utilization ratio is less than 3%.Biomass are the materials that the most extensively exist on the earth, and it comprises all animals, plant and microorganism and by many organic matters of these living substance derivations, excretion and metabolism.Various biomass all have certain energy.Take biomass as carrier, the energy that produced by biomass be biomass energy.Biomass energy is that sun power is stored in a kind of form of energy in biology with chemical energy form, directly or indirectly derives from the photosynthesis of plant.Tellurian plant carries out the energy that photosynthesis is consumed, and accounts for and shines upon 0.2% of earth total radiation.Though this ratio is little, absolute value is very surprising: the sun power transforming via photosynthesis is 40 times of current mankind's total energy consumption.Visible, biomass energy is a huge energy.The main source of biomass energy has fuel wood, wood wastes, agricultural stalk, excrement of animals, sugaring crop waste residue, municipal wastes and sewage, waterplant etc.Mierocrystalline cellulose is the carbohydrate of molecular weight maximum, and people's Digestive tract can not decompose it, so it can not be for human body provides energy, still modern people study discovery, and it is conducive to the existence of beneficial bacteria in intestines, can promote the wriggling of stomach, favourable to HUMAN HEALTH.The bacterium that occurring in nature has can be decomposed into it simple glucose.Glucose can also become alcohol under certain conditions, and alcohol is the material that contains hydroxyl-OH in carbon framework, as ethanol, be exactly alcohol, at occurring in nature, the well-done spirituous taste of fruit possibility, be exactly the reason that glucose has become ethanol, wine brewing is exactly to have utilized this variation.The a lot of alcohol of occurring in nature has special fragrance, the plants essential oil it has often been said now, and some is exactly alcohol.By Mierocrystalline cellulose, to glucose, to the conversion process of ethanol, be actually a kind of fermenting process again.Known fermentation unit is mainly for food, the design that industry is invented such as brewages, and effect is better, and range of application is wider.While searching on national patent board web, input fermentor tank, result shows " patent of invention (148) bar, utility model patent (468) bar, design patent (20) bar ".But during input stalk fermentation tank, show and " do not retrieve Patents! " stalk is very abundant in rural area, has many times, people, in order to process unnecessary stalk, will fall crop straw burning in the fields, to a certain extent air have been caused to pollution.In addition, rural energy is relatively original, while raining at the cloudy day, just likely lacks bavin cutoff, affects people's life.The price that adds fossil fuel increases day by day, has brought larger pressure to people's life.How stalk is converted into new forms of energy and becomes urgent need to solve the problem with the life being convenient for people to? so invents and a kind ofly the very abundant agricultural stalk in rural area can be processed by fermentation and is converted into ethanol, and then the new countryside construction of the life being convenient for people to is necessary with the fermentation unit that stalk is converted into new forms of energy alcohol.
Summary of the invention
For a difficult problem that rural area stalk more than needed is converted into alcohol and then is convenient for people to live, the present invention seeks in order to provide a kind of new countryside construction to be converted into the fermentation unit of new forms of energy alcohol with stalk, it is that cellulose conversion becomes the needed cellulase of ethanol that this new countryside construction utilizes fermentor tank with the fermentation unit that stalk is converted into new forms of energy alcohol, acetic acid desaturase etc. provides a kind of suitable reacting environment, allow stalk after pulverizing can be converted into quickly and efficiently the principle of ethanol, reach the object that makes stalk be converted into alcohol and then be convenient for people to live in the fermentor tank of the brick concrete structure that can accept peasant.
The technical solution adopted for the present invention to solve the technical problems is:
New countryside construction is converted into the fermentation unit of new forms of energy alcohol with stalk, by fermentation tank body 1, water-bath chamber 2, pulverizer 3, attaching plug 4, supply lead 5, temperature control resistance wire 6, stirring rod 7, fluid valve 8, liquid level charactron 9, fermentor walls 10, crushed material import 11, stir arbor 12, fermentor tank mouth 13, fermentor tank lid 14, agitator motor 15, thermometer 16, pulverizer mouth 17, pulverizer lid 18, crusher sifting 19, disintegrator knife 20, pulverizer pillar 21 forms, it is characterized in that: fermentation tank body 1 is cylindrical, by the inside and outside two-layer fermentor walls 10 that forms, fermentor walls 10 glass quality, stainless steel quality, pottery quality or brick concrete quality, the outer diameter of fermentor walls 10 is 0.5-5 rice, is highly 1-5 rice, internal layer diameter is 0.45-4.5 rice, is highly 0.8-4.5 rice, lacuna between ectonexine is water-bath chamber 2, there is fermentation material whipping appts at fermentation tank body 1 top stretches into fermentation tank body 1 central interior, top also has fermentor tank mouth 13 and thermometer 16, on sidewall, be provided with crushed material import 11, fluid valve 8, liquid level charactron 9 and pulverizer 3.
Described fermentor tank mouth 13 is the openings at fermentation tank body 1 top, and in tank chamber, crushed stalk secondary fermentation is reacted needed enzyme and buffered soln and added from this opening, and fermentor tank mouth 13 can be fermented tank lid 14 and cover; 16 temperature that can measure water-bath chamber 2 interior water of thermometer, to regulate in time water-bath chamber 2 temperature, make tank chamber all the time in being suitable for the needed constant temp of enzyme catalysis reaction; The side wall upper part of pulverizer 3 one side fermentation tank bodies 1, has crushed material import 11, and pulverizer 3 and fermentation tank body 1 are connected; The liquid level charactron 9 that is provided with transparent glass quality on another relative sidewall, the tube chamber of liquid level charactron 9 lower ends and fluid valve 8 inner sides interlinks, and according to U-shaped pipe principle, the amount of fermentation tank body 1 internal liquid can clearly be presented on liquid level charactron 9; The cavity that fermentation tank body 1 internal layer surrounds is that tank chamber is the place of the stalk fermentation reaction after pulverizing.
Described water-bath chamber 2 is fermentor tank inside and outside lacunas between two-layer, inside be useful on water and the temperature control resistance wire 6 of water-bath, at attaching plug 4, connect after extraneous power supply, the electric energy effect that supply lead 5 transmission come is in temperature control resistance wire 6, water in heated water bath chamber 2, make tank chamber all the time in being suitable for the needed constant temp of enzyme catalysis reaction, to guarantee making catalyse cellulose be converted into the catalytic activity of the needed enzyme of ethanol in tank chamber.
Described fermentation material whipping appts consists of agitator motor 15, stirring arbor 12, stirring rod 7, and agitator motor 15 is commercially available electric motor, and watt level is determined according to the size of fermentation tank body 1, be take and can stir in-tank mixing thing as principle; The round bar that stirring arbor 12 is steel, diameter is 1-10 centimetre, and length is 0.6-4 rice, and one end is connected on the rotor of agitator motor 15, and the other end is connected to stirring rod 7 central authorities; The round bar that stirring rod 7 is steel, diameter is 1-5 centimetre, length is 0.6-2 rice, two end dissociatives, centre is connected to the lower end of stirring arbor 12.
Described fluid valve 8 is commercially available water control valves, is arranged on the bottom of fermentation tank body 1 relative pulverizer 3 one sides, can control the outflow of tank intracavity liquid.
Described pulverizer 3 consists of crushed material import 11, pulverizer mouth 17, pulverizer lid 18, crusher sifting 19, disintegrator knife 20, pulverizer pillar 21; Crushed material import 11 is to be communicated with pulverizer 3 and fermentation tank body 1 duct, does not interlink with water-bath chamber 2, and diameter is 5-50 centimetre, and length is 2-30 centimetre; Pulverizer mouth 17 dolines, back cut diameter is 0.5-2 rice, lower port diameter is 0.3-1.5 rice, is that stalk is inserted the opening in pulverizer 3, insert stalk after available pulverizer lid 18 cover; Crusher sifting 19 and disintegrator knife 20 are parts of crushing straw, structure and principle are with known pulverizer, be that crusher sifting 19 makes steel disc square-bottomed bamboo basket with holes, disintegrator knife 20 is can be at the band handle cutter head of crusher sifting 19 internal surface twirl, the two synergy, under the drive of motor, can be rapidly by crushed stalk; Because pulverizer is positioned at the top of fermentation tank body 1 one sides, therefore a diameter is set in pulverizer 3 bottoms, be that the columniform pulverizer pillar 21 of 10-50 centimetre is for supporting pulverizer 3.
The invention has the beneficial effects as follows, new countryside construction utilizes fermentor tank to provide a kind of suitable reacting environment for cellulose conversion becomes the needed cellulase of ethanol, acetic acid desaturase etc. with the fermentation unit that stalk is converted into new forms of energy alcohol, allow stalk after pulverizing can be converted into quickly and efficiently the principle of ethanol, reach the object that makes stalk be converted into alcohol in the fermentor tank of the brick concrete structure that can accept peasant and then be convenient for people to life.The fermentation unit that new countryside construction is converted into new forms of energy alcohol with stalk is simple in structure, easy to operate, cheap, practical.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described.
Fig. 1 is new countryside construction of the present invention is converted into the fermentation unit of new forms of energy alcohol one-piece construction schematic diagram with stalk.
Fig. 2 is new countryside construction of the present invention is converted into the fermentation unit of new forms of energy alcohol vertical section structure schematic diagram with stalk.
1. fermentation tank body, 2. water-bath chamber, 3. pulverizer, 4. attaching plugs in figure, 5. supply lead, 6. temperature control resistance wire, 7. stirring rod, 8. fluid valve, 9. liquid level charactron, 10. fermentor walls, 11. crushed material imports, 12. stir arbors, 13. fermentor tank mouths, 14. fermentor tank lids, 15. agitator motors, 16. thermometers, 17. pulverizer mouths, 18. pulverizer lids, 19. crusher siftings, 20. disintegrator knifes, 21. pulverizer pillars.
Embodiment
New countryside construction is converted into new forms of energy alcohol fermentation unit with stalk is comprised of the tank body 1 that ferments, water-bath chamber 2, pulverizer 3, attaching plug 4, supply lead 5, temperature control resistance wire 6, stirring rod 7, fluid valve 8, liquid level charactron 9, fermentor walls 10, crushed material import 11, stirring arbor 12, fermentor tank mouth 13, fermentor tank lid 14, agitator motor 15, thermometer 16, pulverizer mouth 17, pulverizer lid 18, crusher sifting 19, disintegrator knife 20, pulverizer pillar 21.Fermentation tank body 1 is cylindrical, by the inside and outside two-layer fermentor walls 10 that forms, and fermentor walls 10 glass quality, stainless steel quality, ceramic quality, brick concrete quality, preferably brick concrete quality.The outer diameter of fermentor walls 10 is 0.5-5 rice, is highly 1-5 rice; Internal layer diameter is 0.45-4.5 rice, is highly 0.8-4.5 rice; Lacuna between ectonexine is water-bath chamber 2.There is fermentation material whipping appts at fermentation tank body 1 top stretches into fermentation tank body 1 central interior; Top also has fermentor tank mouth 13 and thermometer 16.Fermentor tank mouth 13 is the openings at fermentation tank body 1 top, and in tank chamber, crushed stalk secondary fermentation is reacted needed enzyme and buffered soln and added from this opening, and fermentor tank mouth 13 can be fermented tank lid 14 and cover; 16 temperature that can measure water-bath chamber 2 interior water of thermometer, to regulate in time water-bath chamber 2 temperature, make tank chamber all the time in being suitable for the needed constant temp of enzyme catalysis reaction; The side wall upper part of pulverizer 3 one side fermentation tank bodies 1, has crushed material import 11, and pulverizer 3 and fermentation tank body 1 are connected; The liquid level charactron 9 that is provided with transparent glass quality on another relative sidewall, the tube chamber of liquid level charactron 9 lower ends and fluid valve 8 inner sides interlinks, and according to U-shaped pipe principle, the amount of fermentation tank body 1 internal liquid can clearly be presented on liquid level charactron 9; The cavity that fermentation tank body 1 internal layer surrounds is that tank chamber is the place of the stalk fermentation reaction after pulverizing.Water-bath chamber 2 is fermentor tank inside and outside lacunas between two-layer, inside be useful on water and the temperature control resistance wire 6 of water-bath, at attaching plug 4, connect after extraneous power supply, the electric energy effect that supply lead 5 transmission come is in temperature control resistance wire 6, water in heated water bath chamber 2, make tank chamber all the time in being suitable for the needed constant temp of enzyme catalysis reaction, to guarantee making catalyse cellulose be converted into the catalytic activity of the needed enzyme of ethanol in tank chamber.Fermentation material whipping appts consists of agitator motor 15, stirring arbor 12, stirring rod 7, and agitator motor 15 is commercially available electric motor, and watt level is determined according to the size of fermentation tank body 1, be take and can stir in-tank mixing thing as principle; The round bar that stirring arbor 12 is steel, diameter is 1-10 centimetre, and length is 0.6-4 rice, and one end is connected on the rotor of agitator motor 15, and the other end is connected to stirring rod 7 central authorities; The round bar that stirring rod 7 is steel, diameter is 1-5 centimetre, length is 0.6-2 rice, two end dissociatives, centre is connected to the lower end of stirring arbor 12.Fluid valve 8 is commercially available water control valves, is arranged on the bottom of fermentation tank body 1 relative pulverizer 3 one sides, can control the outflow of tank intracavity liquid.Pulverizer 3 consists of crushed material import 11, pulverizer mouth 17, pulverizer lid 18, crusher sifting 19, disintegrator knife 20, pulverizer pillar 21.Crushed material import 11 is to be communicated with pulverizer 3 and fermentation tank body 1 duct, does not interlink with water-bath chamber 2, and diameter is 5-50 centimetre, and length is 2-30 centimetre.Pulverizer mouth 17 dolines, back cut diameter is 0.5-2 rice, lower port diameter is 0.3-1.5 rice, is that stalk is inserted the opening in pulverizer 3, insert stalk after available pulverizer lid 18 cover.Crusher sifting 19 and disintegrator knife 20 are parts of crushing straw, structure and principle are with known pulverizer, be that crusher sifting 19 makes steel disc square-bottomed bamboo basket with holes, disintegrator knife 20 is can be at the band handle cutter head of crusher sifting 19 internal surface twirl, the two synergy, under the drive of motor, can be rapidly by crushed stalk.Because pulverizer is positioned at the top of fermentation tank body 1 one sides, therefore a diameter is set in pulverizer 3 bottoms, be that the columniform pulverizer pillar 21 of 10-50 centimetre is for supporting pulverizer 3.
More than show and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should be appreciated that; the present invention is not restricted to the described embodiments; that in above-described embodiment and specification sheets, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and the claimed scope of the present invention is defined by its equivalent of appending claims.

Claims (6)

1. new countryside construction is converted into the fermentation unit of new forms of energy alcohol with stalk, by fermentation tank body (1), water-bath chamber (2), pulverizer (3), attaching plug (4), supply lead (5), temperature control resistance wire (6), stirring rod (7), fluid valve (8), liquid level charactron (9), fermentor walls (10), crushed material import (11), stir arbor (12), fermentor tank mouth (13), fermentor tank lid (14), agitator motor (15), thermometer (16), pulverizer mouth (17), pulverizer lid (18), crusher sifting (19), disintegrator knife (20), pulverizer pillar (21) forms, it is characterized in that: fermentation tank body (1) is cylindrical, by the inside and outside two-layer fermentor walls (10) that forms, fermentor walls (10) glass quality, stainless steel quality, pottery quality or brick concrete quality, the outer diameter of fermentor walls (10) is 0.5-5 rice, is highly 1-5 rice, internal layer diameter is 0.45-4.5 rice, is highly 0.8-4.5 rice, lacuna between ectonexine is water-bath chamber (2), there is fermentation material whipping appts at fermentation tank body (1) top stretches into fermentation tank body (1) central interior, top also has fermentor tank mouth (13) and thermometer (16), on sidewall, be provided with crushed material import (11), fluid valve (8), liquid level charactron (9) and pulverizer (3).
2. new countryside construction according to claim 1 is converted into the fermentation unit of new forms of energy alcohol with stalk, it is characterized in that described fermentor tank mouth (13) is the opening at fermentation tank body (1) top, in tank chamber, crushed stalk secondary fermentation is reacted needed enzyme and buffered soln and is added from this opening, and fermentor tank mouth (13) can be fermented tank lid (14) and cover; Thermometer (16) can be measured the temperature of the interior water in water-bath chamber (2), to regulate in time water-bath chamber (2) temperature, makes tank chamber all the time in being suitable for the needed constant temp of enzyme catalysis reaction; The side wall upper part of pulverizer (3) one side fermentation tank bodies (1), has crushed material import (11), and pulverizer (3) and fermentation tank body (1) are connected; On another relative sidewall, be provided with the liquid level charactron (9) of transparent glass quality, the tube chamber of liquid level charactron (9) lower end and fluid valve (8) inner side interlinks, according to U-shaped pipe principle, the amount of fermentation tank body (1) internal liquid can clearly be presented on liquid level charactron (9); The cavity that fermentation tank body (1) internal layer surrounds is that tank chamber is the place of the stalk fermentation reaction after pulverizing.
3. new countryside construction according to claim 1 is converted into the fermentation unit of new forms of energy alcohol with stalk, it is characterized in that described water-bath chamber (2) is the lacuna of fermentor tank inside and outside between two-layer, inside be useful on water and the temperature control resistance wire (6) of water-bath, at attaching plug (4), connect after extraneous power supply, the electric energy effect that supply lead (5) transmission comes is in temperature control resistance wire (6), water in heated water bath chamber (2), make tank chamber all the time in being suitable for the needed constant temp of enzyme catalysis reaction, to guarantee making catalyse cellulose be converted into the catalytic activity of the needed enzyme of ethanol in tank chamber.
4. new countryside construction according to claim 1 is converted into the fermentation unit of new forms of energy alcohol with stalk, it is characterized in that described fermentation material whipping appts consists of agitator motor (15), stirring arbor (12), stirring rod (7), agitator motor (15) is commercially available electric motor, watt level is determined according to the size of fermentation tank body (1), be take and can stir in-tank mixing thing as principle; Stir the round bar that arbor (12) is steel, diameter is 1-10 centimetre, and length is 0.6-4 rice, and one end is connected on the rotor of agitator motor (15), and the other end is connected to stirring rod (7) central authorities; The round bar that stirring rod (7) is steel, diameter is 1-5 centimetre, length is 0.6-2 rice, two end dissociatives, centre is connected to the lower end of stirring arbor (12).
5. new countryside construction according to claim 1 is converted into the fermentation unit of new forms of energy alcohol with stalk, it is characterized in that described fluid valve (8) is commercially available water control valve, be arranged on fermentation tank body (1) bottom of pulverizer (3) one sides relatively, can control the outflow of tank intracavity liquid.
6. new countryside construction according to claim 1 is converted into the fermentation unit of new forms of energy alcohol with stalk, it is characterized in that described pulverizer (3) consists of crushed material import (11), pulverizer mouth (17), pulverizer lid (18), crusher sifting (19), disintegrator knife (20), pulverizer pillar (21); Crushed material import (11) is to be communicated with pulverizer (3) and fermentation tank body (1) duct, does not interlink with water-bath chamber (2), and diameter is 5-50 centimetre, and length is 2-30 centimetre; Pulverizer mouth (17) doline, back cut diameter is 0.5-2 rice, lower port diameter is 0.3-1.5 rice, is that stalk is inserted the opening in pulverizer (3), insert stalk after available pulverizer lid (18) cover; Crusher sifting (19) and disintegrator knife (20) are the parts of crushing straw, structure and principle are with known pulverizer, be that crusher sifting (19) makes steel disc square-bottomed bamboo basket with holes, disintegrator knife (20) is can be at the band handle cutter head of crusher sifting (19) internal surface twirl, the two synergy, under the drive of motor, can be rapidly by crushed stalk; Because pulverizer is positioned at the top of fermentation tank body (1) one side, therefore a diameter is set in pulverizer (3) bottom, be that the columniform pulverizer pillar (21) of 10-50 centimetre is for supporting pulverizer (3).
CN201320300990.1U 2013-05-20 2013-05-20 Fermentation device for transforming new rural construction straws into new energy resource-alcohol Expired - Fee Related CN203429182U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108004130A (en) * 2017-11-28 2018-05-08 天津乾贞缘节能环保科技有限公司 A kind of process units of waste dish ferment
CN109059596A (en) * 2018-08-08 2018-12-21 宿松县佳宜装饰有限公司 A kind of fermenting cellar heat-storing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108004130A (en) * 2017-11-28 2018-05-08 天津乾贞缘节能环保科技有限公司 A kind of process units of waste dish ferment
CN109059596A (en) * 2018-08-08 2018-12-21 宿松县佳宜装饰有限公司 A kind of fermenting cellar heat-storing device

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