Permanent magnet motor stator and rotor assembly tooling
Technical field
The utility model relates to the assembly tool technical field of motor and generator, especially a kind of permanent magnet motor stator and rotor assembly tooling.
Background technology
The rotor of common motor and generator is not have magneticly when not turning round, so the installation of stator and rotor is very convenient, when it is installed as long as rotor alignment bore of stator cover is entered just passable.But the permanent magnetic steel on rare earth motor and generator amature or stator has very strong magnetic, if when it is installed according to the method described above, when rotor approaches stator, can inhale mutually fierce collision occurs due to magnet steel and iron core, rotor does not only enter bore of stator like this, also to break magnet steel and enamelled wire, so when sending rotor to bore of stator gently, must withstand rotor with wooden stick at the other end, make rotor slowly enter bore of stator; If will will take out rotor in stator, also must use wooden stick that rotor is ejected to bore of stator.Rare-earth generator rotor passes in and out bore of stator in this way, not only time-consuming, require great effort but also be easy to damage magnet steel, simultaneously because the suction between magnet steel and stator core is very strong, slightly do not note also can injuring operating personnel.
Summary of the invention
Technical problem to be solved in the utility model is: the magnetic stator of existing hand assembled or the difficult technical problem of rotor, a kind of permanent magnet motor stator and rotor assembly tooling is provided, and be convenient to the installing/dismounting between rotor and stator.
The utility model solves the technical scheme that its technical problem adopts: a kind of permanent magnet motor stator and rotor assembly tooling, comprise base and be arranged on base middle part for the casing mount pad of motor or electric generator casing is installed, on casing mount pad, be provided with for the motor housing of required installation is locked to the shell locking device on casing mount pad, on the described base that is positioned at casing mount pad both sides, be respectively arranged with main slide and the secondary slide that can do oriented sliding, between described main slide and secondary slide, be connected with the connecting plate with relative displacement between the main slide of restriction and secondary slide, on described main slide, be provided with main top, on secondary slide, be provided with secondary top, on described main slide, be provided with for clamping main top main locking device, the center line that described master is top and secondary top center line are positioned on same axial line.
Further, on described casing mount pad, be provided with for holding the installation lasso of the motor housing of required installation, described shell locking device is arranged on to be installed on lasso, and the top center line of described master, secondary top center line and the center line that lasso is installed are positioned on same axial line.
Further, a side that is positioned at main slide on described base is provided with two main running rails, the bottom of described main slide be provided with and main running rail between form the master slider of sliding pair, a side that is positioned at secondary slide on base is provided with two secondary slide rails, the bottom of described secondary slide be provided with and secondary slide rail between form the secondary slide block of sliding pair.
Further, described in be positioned on the base of main slide one side and be provided with tooth bar, described tooth bar arranges along base length direction, is provided with the gear being used in combination with tooth bar and the handwheel rotating for driven gear on described main slide.
Further, the distance between described main slide and secondary slide is adjustable, and described connecting plate forms slide mechanism respectively and between main slide and secondary slide, on described main slide and secondary slide, is respectively arranged with for limiting the locking device of connecting plate displacement.
Further, the slide mechanism between described connecting plate and main slide is: described in be positioned on the connecting plate of main slide one end and offer chute, on described main slide, be vertically provided with the slide bar matching with chute, on slide bar, arrange and tight a bolt;
Slide mechanism between described connecting plate and secondary slide is: described in be positioned on the connecting plate of secondary slide one end and offer chute, on described secondary slide, be vertically provided with the slide bar matching with chute, on slide bar, be provided with and tight a bolt.
Further, on described secondary slide, be provided with for locking secondary top secondary retaining mechanism, secondary retaining mechanism is: the top mounting end of described pair is arranged at intervals with a plurality of installation separate slots, adjacent two install distance between separate slot equates, on described secondary slide, be provided with two for the mounting panel with separate slot is installed is used in combination, distance between described two mounting panels is the integral multiple of distance between adjacent two installation separate slots, described respectively installation is vertically provided with bolt hole in separate slot, between the top and mounting panel of described pair, be bolted to connection.
Further, described in be positioned at main slide one end base end be provided with the main gag lever post for preventing that main slide from skidding off, the base end that is positioned at secondary slide one end is provided with the secondary gag lever post for preventing that secondary slide from skidding off.
The beneficial effects of the utility model are: assembly tooling of the present utility model becomes more reliable and more stable in to the process of the installation and removal of rotor, avoid the loss of rotor and stator, guarantee assembly precision, and reduce labour intensity.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further illustrated.
Fig. 1 is the stereogram of the utility model assembly tooling;
Fig. 2 is the vertical view of the utility model assembly work;
Fig. 3 is the front view of Fig. 2.
Wherein: 1, base, 2, casing mount pad, 21, shell locking device, 22, lasso is installed, 3, main slide, 31, main top, 32, main locking device, 4, secondary slide, 41, secondary top, 5, connecting plate, 6, tooth bar, 7, handwheel.
Embodiment
By reference to the accompanying drawings the utility model is further described now.The schematic diagram that these accompanying drawings are simplification only illustrates basic structure of the present utility model in a schematic way, so it only shows the formation relevant with the utility model.
As shown in Fig. 1 Fig. 2 Fig. 3, a kind of permanent magnet motor stator and rotor assembly tooling of the present utility model, comprise base 1 and be arranged on base 1 middle part for the casing mount pad 2 of motor or electric generator casing is installed, on casing mount pad 2, be provided with for the motor housing of required installation being locked to the shell locking device 21 on casing mount pad 2, be positioned on the base 1 of casing mount pad 2 both sides and be respectively arranged with main slide 3 and the secondary slide 4 that can do oriented sliding, between main slide 3 and secondary slide 4, be connected with the connecting plate 5 with relative displacement between the main slide 3 of restriction and secondary slide 4, by connecting plate 5, realize the synchronous shift of main slide 3 and secondary slide 4.On main slide 3, be provided with main toply 31, be provided with secondary toply 41 on secondary slide 4, be provided with the main locking device 32 for clamping main top 31 on main slide 3, main top 31 center line and secondary top 41 center line are positioned on same axial line.
For being fixed on casing mount pad 2 of making that motor housing can be more stable, therefore on casing mount pad 2, be provided with for holding the installation lasso 22 of the motor housing of required installation, shell locking device 21 is arranged on to be installed on lasso 22, and main top center line, secondary top center line and the center line that lasso 22 is installed are positioned on same axial line.
For the stability that guarantees that main slide 3 and secondary slide 4 slide on base 1, on the base 1 that is positioned at main slide 3 one sides, be provided with two main running rails that move for main slide 3, main running rail is positioned at the both sides of main slide 3, be positioned on the base 1 of secondary slide 4 one sides and be provided with two secondary slide rails that move for secondary slide 4, two secondary slide rails are positioned at the both sides of secondary slide 4.
The bottom of main slide 3 be provided with and main running rail between form the master slider of sliding pair, the bottom of secondary slide 4 be provided with and secondary slide rail between form the secondary slide block of sliding pair, between a plurality of master sliders that main slide 3 arranges by bottom and main running rail, form and be slidably matched, between a plurality of secondary slide block that secondary slide 4 arranges by bottom and secondary slide rail, form and be slidably matched.
In order to ensure main slide 3, can on base 1, move stably, improve the precision of rotor when assembling, on the base 1 that is positioned at main slide 3 one sides, be provided with tooth bar 6, tooth bar 6, along base 1 length direction setting, is provided with the gear being used in combination with tooth bar 6 and the handwheel 7 rotating for driven gear on main slide 3.By handwheel 7 driven gears, rotate, thereby drive main slide 3 to move stably on base 1.
Distance between main slide 3 and secondary slide 4 is adjustable, connecting plate 5 forms slide mechanism respectively and between main slide 3 and secondary slide 4, the quantity of connecting plate 5 is 2, be connected to the both sides of main slide 3 and secondary slide 4, on main slide 3 and secondary slide 4, be respectively arranged with for limiting the locking device of connecting plate 5 displacements, slide mechanism between connecting plate 5 and main slide 3 is: be positioned on the connecting plate 5 of main slide 3 one end and offer chute, on main slide 3, be vertically provided with the slide bar matching with chute, on slide bar, arrange and tight a bolt; Slide mechanism between connecting plate 5 and secondary slide 4 is: be positioned on the connecting plate 5 of secondary slide 4 one end and offer chute, on secondary slide 4, be vertically provided with the slide bar matching with chute, on slide bar, be provided with and tight a bolt.
When the distance that need to regulate between main slide 3 and secondary slide 4, first unclamp tighting a bolt on two slides, thereby main slide 3 and secondary slide 4 can be relatively moved, after extremely required distance to be regulated, screw and tight a bolt again, realize the distance adjustment between main slide 3 and secondary slide 4.
On secondary slide 4, be provided with the secondary retaining mechanism for locking secondary top 41, secondary retaining mechanism is: secondary top 41 mounting end is arranged at intervals with a plurality of installation separate slots, adjacent two install distance between separate slot equates, on secondary slide 4, be provided with two for the mounting panel with separate slot is installed is used in combination, distance between two mounting panels is the integral multiple of distance between adjacent two installation separate slots, each is installed in separate slot and is vertically provided with bolt hole, between pair top 41 and mounting panel, is bolted to connection.By secondary retaining mechanism, can control secondary top 41 length of stretching out, when pair top 41 coordinates the installation of main top 31 pairs of required rotors, can reduce main top 31 length of stretching out, thus make main top 31 can be more stable be clamped on main slide 3, guarantee the stability of whole installation process.
Assembly tooling of the present utility model in the concrete installation process to rotor is, first the motor housing that stator is installed is arranged in the installation lasso 22 of casing mount pad 2, and by shell locking device 21 on lasso 22 being installed by its pinning, then a side that rotor is positioned to main slide 3 from casing mount pad 2 be arranged on two top, and will lead top 31 lockings by the main locking device 32 on main slide 3, thereby by rotor be locked at two top on, can be respectively by the slide mechanism between 3 connecting plates 5 of main slide before rotor is installed, on slide mechanism between secondary slide 4 and connecting plate 5 and secondary slide 4, the tight winding machine of secondary lock is to the distance adjustment between master top 31 and secondary top 41.
After treating that rotor is locked on main top 31 and secondary top 41, by rotating handwheel 7, drive main slide 3 to move along tooth bar 6 directions, thereby the effect by connecting plate 5 drives secondary slide 4 and rotor to move, in mobile process, main top 31 head on rotor and slowly stretch into and be arranged in the motor stator of installing in lasso 22, secondary top 41 stare at rotor slowly exits from motor stator, after rotor enters in motor stator completely, stop mobile, then unclamp main locking device 32, stator and the rotor of motor complete installation.
In to the process of rotor dismounting, equally first the motor with rotor is arranged in the installing hole of casing mount pad 2, thereby treat to a side shifting of main slide 3, rotor to be ejected to bore of stator after two top holding out against, then unclamp main locking device 32, two rotors on top of taking, complete dismounting.
The above-mentioned foundation desirable embodiment of the present utility model of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this utility model technological thought, carry out various change and modification completely.The technical scope of this utility model is not limited to the content on specification, must determine its technical scope according to claim scope.