CN203423360U - Commutator automatic pressing waste-removing mechanism - Google Patents
Commutator automatic pressing waste-removing mechanism Download PDFInfo
- Publication number
- CN203423360U CN203423360U CN201320499206.4U CN201320499206U CN203423360U CN 203423360 U CN203423360 U CN 203423360U CN 201320499206 U CN201320499206 U CN 201320499206U CN 203423360 U CN203423360 U CN 203423360U
- Authority
- CN
- China
- Prior art keywords
- cylinder
- mould
- commutator
- feeding
- pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model discloses a commutator automatic pressing waste-removing mechanism. The commutator automatic pressing waste-removing mechanism includes a pressing device, a feeding seat (9), a jacking seat (8), a mould frame (20) and a pressing mould; a rack of the pressing device (22) is provided with a middle mould air cylinder (2) connected with a middle mould of the pressing mould (11) and a lower mould air cylinder (1) connected with a lower mould (12) of the pressing device; a feeding lower oil cylinder (16) of the pressing device is provided with a feeding air cylinder (4) connected with the feeding seat; the rack of the pressing device is provided with a pushing air cylinder (3); a piston rod of the pushing cylinder is provided with a pushing plate (21); and the rack of the pressing device is provided with a waste-removing air cylinder (5). With the commutator automatic pressing waste-removing mechanism of the utility model adopted, automated operation of processing commutator segment feeding, commutator pressed product pushing, waste removing and pressing mould pushing can be completed; work efficiency and production safety can be improved; and commutator production cost can be reduced.
Description
Technical field
The present invention relates to a kind of manufacturing equipment of commutator for motor, be specifically related to a kind of commutator briquetting machine.
Background technology
At present, known commutator manufacturing process comprises that (wire rod) extruding is (containing annealing, use continuous copper material extruder), drawing, and punching (be about to wire rod punching and become commutator segment monolithic), screening, compacting, solidify (in baking oven, being cured processing), car endoporus, turning, sanding, polishing process etc.Wherein suppression process is that the commutator segment group after screening (comprising commutator segment, screening core, fastener) is removed to screening core and fastener, pack this commutator segment copper bar into material feeding seat again and by manually sending pressure setting, compacting tool set to, add moulding compound (or being called phenolic moulding powder) to carry out compression process, again by manually carrying out the processing such as waste material removal, commutator stampings (genus semi-finished product) release, belong to semi-automatic technique, production efficiency is lower, security performance is lower, operating personnel generally can only be responsible for the production of a press, and operating efficiency is also lower.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, and a kind of feeding, pusher are provided, the commutator that goes the propelling movement of useless and compacting tool set to be automation mechanized operation suppresses Qu Fei mechanism automatically.
Object of the present invention realizes by following technical solution: commutator is suppressed Qu Fei mechanism automatically, comprise pressure setting, material feeding seat, liftout seat, mould bases and compacting tool set, this material feeding seat and liftout seat are connected together, the middle mould cylinder being connected with the middle mould of compacting tool set is housed respectively in the frame of described pressure setting, the counterdie cylinder being connected with the counterdie of compacting tool set, the feeding cylinder being connected with material feeding seat is housed on oil cylinder under the feeding of described pressure setting, pusher cylinder is housed in the frame of described pressure setting, on the piston rod of this pusher cylinder, push pedal is housed, the position of described push pedal is corresponding with the position in middle mould district to be installed, waste gas cylinder is housed in the frame of described pressure setting, and this goes to the position of the position of waste gas cylinder and the material piece of compacting tool set corresponding.
Adopt after the present invention, by the release that mould, counterdie, material feeding seat and commutator stampings in corresponding regulation and control are respectively set of middle mould cylinder, counterdie cylinder, feeding cylinder, pusher cylinder, thereby realize the feeding of commutator segment, the pusher of commutator stampings, the automation mechanized operation of going the propelling movement of useless and compacting tool set to process, improved the fail safe of operating efficiency and production, operating personnel are a plurality of technological processes of control manipulation, many machines simultaneously, have reduced the production cost of commutator.
Accompanying drawing explanation
Fig. 1 is the structural representation that commutator of the present invention is suppressed Qu Fei mechanism (during parting) automatically.
Fig. 2 is the right view (during matched moulds) of Fig. 1.
Fig. 3 is the vertical view (while removing matched moulds upper cylinder, material piece, patrix) of Fig. 1.
Embodiment
Below in conjunction with drawings and the embodiments, the present invention is described in further detail.
As shown in Figure 1 to Figure 3, the automatic pressing process of commutator of the present invention is: first, during the place station of the patrix 13 of compacting tool set (comprising material chamber) in mould bases 20 tops, the middle mould of compacting tool set 11 arrive, (that is: middle mould cylinder 2 ejects middle mould 11 is delivered to middle mould district 10 to be installed the place station of counterdie 12 arrival mould bases 20 bottoms of mould district 10 to be installed, compacting tool set, counterdie cylinder 1 ejects to be delivered to slideway district 6 by counterdie 12 and carries out being retracted into mould bases bottom after the useless powder of labor cleaning), then, feeding cylinder 4 (returning) is delivered to middle mould district 10 to be installed by the material feeding seat 9 that commutator segment (being called copper bar) is housed, and (material feeding seat thereunder, now cylindricality liftout seat 8 exits middle mould district to be installed), oil cylinder 16 under feeding (50 tons of press) upwards eject the commutator segment (sub-assembly) on this material feeding seat 9 (copper bar has been housed) delivered in middle mould 11 (subsequently under this feeding oil cylinder return and by feeding cylinder by the material feeding seat after discharging 9 exit, liftout seat 8 enter in mould district to be installed), then, middle mould cylinder 2 (returning) is sent into mould in this 11 (having packed commutator segment into) the place station at mould bases 20 middle parts, then matched moulds upper cylinder 18 (200 tons of press are return switch) is by the patrix on mould bases, middle mould, the pre-matched moulds of counterdie (three moulds are combined in advance), to expect that (powdery that is about to phenolic moulding powder is made for pie to cake again, effectively prevent dust from flying) put into after the patrix (its material chamber) of compacting tool set, matched moulds upper cylinder 18 (200 tons of press eject its working face 19 of switch and press down) by mould bases and on the complete matched moulds of compacting tool set and carry out pressurize processing and (be generally pressurize in 3-5 minute, when pressurize, operating personnel can put into new commutator segment copper bar on material feeding seat simultaneously again, and after completing, operating personnel press program starting switch and wait for that the dwell time completes), after pressurize completes, the working face of matched moulds upper cylinder (200 tons of press) is automatically up and the patrix of compacting tool set 13 (its material chamber) and material piece 15 (comprising the waste material 14 on material piece) separate, follow that oil cylinder 17 (200 tons of press) under parting ejects and by mould bases and on the complete parting of compacting tool set (being all separation of patrix, middle mould, counterdie), again by mould cylinder 2 middle mould 11 (commutator stampings are housed) is delivered to middle mould district 10 to be installed, oil cylinder 16 under feeding (50 tons of press) ejects the commutator stampings in middle mould to middle mould top by liftout seat (cylindricality) 8, finally by pusher cylinder 3, eject (by push pedal 21) these commutator stampings (semi-finished product) are released to (shift Jie Pin district 7 onto, under feeding, oil cylinder is return cylindricality liftout seat 8 is exited to middle mould).The working face 19 of described matched moulds upper cylinder 18 (200 tons of press) is automatically up and the material chamber of the patrix of compacting tool set 13 and material piece 15 (comprising the waste material 14 on material piece) are separated, then by going waste gas cylinder 5 to eject, the waste material 14 on this material piece is pushed away and expect piece (dropping into garbage area 23).
The commutator of the present invention adopting according to the automatic pressing process of described commutator is suppressed Qu Fei mechanism automatically, comprise that pressure setting is (by frame 22, under feeding, oil cylinder 16, matched moulds upper cylinder 18, under parting, oil cylinder 17 forms), material feeding seat 9 (comprising slide rail), liftout seat 8 (cylindricality), mould bases 20 and compacting tool set are (by patrix 13, middle mould 11, counterdie 12 and material piece 15 form), this material feeding seat 9 (comprising slide rail) is connected together with liftout seat 8, the middle mould cylinder 2 being connected with the middle mould 11 of compacting tool set is housed respectively in the frame 22 of described pressure setting, the counterdie cylinder 1 being connected with the counterdie 12 of compacting tool set, the feeding cylinder 4 being connected with material feeding seat 9 (and liftout seat 8) is housed on oil cylinder 16 under the feeding of described pressure setting, in the frame 22 of described pressure setting, pusher cylinder 3 is housed, push pedal 21 is housed on the piston rod of this pusher cylinder 3, the position of described push pedal 21 is corresponding with the position in middle mould district to be installed, in the frame 22 of described pressure setting, waste gas cylinder 5 is housed, this goes to the position of the position of waste gas cylinder 5 and the material piece 15 of compacting tool set corresponding, and this goes waste gas cylinder 5 waste material on the material piece after commutator compression process can be removed automatically.
Wherein, the material piece 15 of compacting tool set is contained in the working face 19 times of matched moulds upper cylinder 18.By oil cylinder 17 under oil cylinder 16, matched moulds upper cylinder 18, parting under frame 22, feeding, form pressure setting; By patrix 13, in mould 11, counterdie 12 and material piece 15 form compacting tool set.
Claims (1)
1. commutator is suppressed Qu Fei mechanism automatically, comprise pressure setting, material feeding seat (9), liftout seat (8), mould bases (20) and compacting tool set, this material feeding seat (9) is connected together with liftout seat (8), it is characterized in that: the middle mould cylinder (2) being connected with the middle mould (11) of compacting tool set is housed respectively in the frame (22) of described pressure setting, the counterdie cylinder (1) being connected with the counterdie (12) of compacting tool set, the feeding cylinder (4) being connected with material feeding seat (9) is housed on oil cylinder under the feeding of described pressure setting (16), in the frame (22) of described pressure setting, pusher cylinder (3) is housed, push pedal (21) is housed on the piston rod of this pusher cylinder (3), the position of described push pedal (21) is corresponding with the position in middle mould district to be installed, in the frame (22) of described pressure setting, waste gas cylinder (5) is housed, this goes to the position of the position of waste gas cylinder (5) and the material piece (15) of compacting tool set corresponding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320499206.4U CN203423360U (en) | 2013-08-13 | 2013-08-13 | Commutator automatic pressing waste-removing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320499206.4U CN203423360U (en) | 2013-08-13 | 2013-08-13 | Commutator automatic pressing waste-removing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203423360U true CN203423360U (en) | 2014-02-05 |
Family
ID=50022449
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320499206.4U Expired - Fee Related CN203423360U (en) | 2013-08-13 | 2013-08-13 | Commutator automatic pressing waste-removing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203423360U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020385A (en) * | 2021-04-14 | 2021-06-25 | 浙江长城换向器有限公司 | Commutator pressing production equipment |
-
2013
- 2013-08-13 CN CN201320499206.4U patent/CN203423360U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020385A (en) * | 2021-04-14 | 2021-06-25 | 浙江长城换向器有限公司 | Commutator pressing production equipment |
| CN113020385B (en) * | 2021-04-14 | 2022-11-11 | 浙江长城换向器有限公司 | Commutator pressing production equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103441407A (en) | Automatic commutator pressing process and pressing mechanism | |
| JP5818425B2 (en) | How to eject a precision punching member or precision shearing member from a press tool | |
| CN201456448U (en) | Punch press feeding device | |
| CN105109171A (en) | Brake lining laminating apparatus with characteristic of automatic feeding | |
| CN103317029A (en) | Punching composite die for filter element end cover | |
| CN203831677U (en) | Machine for automatically taking mold strip and trimming | |
| CN203423360U (en) | Commutator automatic pressing waste-removing mechanism | |
| CN203423361U (en) | Commutator automatic pressing mechanism | |
| CN207290402U (en) | A kind of plane brick compacting tool set with cleaning mechanism | |
| CN102248700A (en) | Porous tablet mould | |
| CN203779891U (en) | Semi-automatic drum brake pad pressing machine | |
| CN215032665U (en) | Stamping equipment is used in automobile metal parts processing | |
| WO2015178674A3 (en) | Method and apparatus for forging heterogeneous material | |
| CN202070740U (en) | Die cast hardware product separator | |
| CN110561683B (en) | Automatic injection process for commutator | |
| CN211389843U (en) | Automatic pressure injection equipment of commutator | |
| CN102699323A (en) | Discharge mechanism of powder metallurgy press | |
| CN203077634U (en) | Automobile part multi-station high speed hydraulic oil press | |
| CN210359069U (en) | Hot trimming die for automobile gearbox combined teeth | |
| CN106671329A (en) | Automatic die releasing and filling system and method for epoxy pouring basin-type insulator | |
| CN203356395U (en) | Automatic forming die | |
| CN202951767U (en) | Stainless steel gasket progressive mould | |
| CN202200573U (en) | Primary-pressing forming die for movable plunger chip | |
| CN104972132A (en) | Automatic powder metallurgy gear shaper | |
| CN205289463U (en) | Pull limit stamping die |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140205 Termination date: 20180813 |