CN203418768U - Mechanical device for producing cover tire of electric bicycle - Google Patents
Mechanical device for producing cover tire of electric bicycle Download PDFInfo
- Publication number
- CN203418768U CN203418768U CN201320380271.5U CN201320380271U CN203418768U CN 203418768 U CN203418768 U CN 203418768U CN 201320380271 U CN201320380271 U CN 201320380271U CN 203418768 U CN203418768 U CN 203418768U
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- calender
- tyre
- extruder
- conveyer
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Abstract
The utility model discloses a mechanical device for producing a cover tire of an electric bicycle and belongs to the field of rubber production. The mechanical device comprises an internal mixer, a calender, an extruder, a tire bead forming machine, a tire building machine, a vulcanizing machine, a dynamic balance tester and an X-ray machine, wherein a first slurry pump and a pipeline are arranged between the internal mixer and the calender, a nylon and polyester cord thread inlet is formed in the calender, a first conveyor is arranged between the calender and the tire building machine, a second slurry pump and a pipeline are arranged between the internal mixer and the extruder, a second conveyor is arranged between the extruder and the tire building machine, a third slurry and a pipeline are arranged between the internal mixer and the tire bead forming machine, a third conveyor is arranged between the extruder and the tire bead forming machine, a fourth conveyor is arranged between the tire bead forming machine and the tire building machine, a fifth conveyor is arranged between the tire building machine and the vulcanizing machine, a sixth conveyor is arranged between the vulcanizing machine and the dynamic balance tester, a seventh conveyor is arranged between the dynamic balance tester and the X-ray machine, and a finished product outlet is formed in the X-ray machine.
Description
Technical field
The utility model belongs to rubber production field, relates in particular to a kind of mechanical device of producing electric bicycle cover tire.
Background technology
Electric bicycle cover tire is a kind of common tire, it is the major product that our company produces, its production process mainly contains following part and forms: 1. banburying operation, this operation is exactly that the raw material such as carbon black, natural or synthetic rubber, oil, additive, promoter are admixed together, in banbury, process, produce the process of " sizing material ", the weight that the banbury of our company at every turn can banburying pot material is approximately 250 kilograms; 2. glue component preparatory process will be ready to form all semi-finished product glue components of tire in this operation, comprises and extruding, and is about to sizing material and is fed into extruder head, thereby extrude different semi-finished product glue components, as tyre surface, sidewall, rim of the mouth, apex strip; Calendering, all hangs up the sizing material of layer by nylon and polyester cord through the two sides of calender and cord, obtain cord, then cord is cut into applicable width and connects joint; Tyre bead moulding is entwined with many steel wire kiss-coatings later, and the apex strip of then extruder being extruded fits on tyre bead; All glue components all will be transported to " tire building " operation, tyre surface, sidewall, rim of the mouth, cord, tyre bead are sent on forming machine and be assembled into green tire, the green tire here refers to not through over cure, is then transported to vulcanizer; Green tire is installed into and in vulcanizer, is sulfided into finished tire; The electric bicycle cover tire having vulcanized is admitted to experiment of dynamic balancing machine examination and tests, and has inspected to send into through X-ray machine to detect, and after hierarchical detection, discharging obtains finished product.The utility model device take banbury, calender, extruder, tyre bead forming machine, tyre building machine, vulcanizer, experiment of dynamic balancing machine, X-ray machine as the banburying of equipment by rubber, roll, extrude, make electric bicycle cover tire after tyre bead moulding, tire building, sulfuration, check, the major advantage of this device is: use common apparatus, technique is simple, pollution-free, automaticity is high, good product quality, product, except with electric bicycle, also can be used for producing motorcycle tyre or bicycle tyre.
Summary of the invention:
The problem that the utility model mainly solves is to provide a kind of mechanical device of producing electric bicycle cover tire, this device take banbury, calender, extruder, tyre bead forming machine, tyre building machine, vulcanizer, experiment of dynamic balancing machine, X-ray machine as the banburying of equipment by rubber, extrude, make electric bicycle cover tire after calendering, tyre bead moulding, tire building, sulfuration, check.
The technical solution adopted in the utility model is:
A mechanical device of producing electric bicycle cover tire, comprising: banbury, calender, extruder, tyre bead forming machine, tyre building machine, vulcanizer, experiment of dynamic balancing machine, X-ray machine, banbury is provided with carbon black, natural or synthetic rubber, oil, additive, promoter import, between banbury and calender, be provided with the first shurry pump and pipeline, calender is provided with nylon and polyester cord import, between calender and tyre building machine, be provided with the first conveyer, between banbury and extruder, be provided with the second shurry pump and pipeline, between extruder and tyre building machine, be provided with second conveyor, between banbury and tyre bead forming machine, be provided with the 3rd shurry pump and pipeline, tyre bead forming machine is provided with steel wire import, between extruder and tyre bead forming machine, be provided with the 3rd conveyer, between tyre bead forming machine and tyre building machine, be provided with the 4th conveyer, between tyre building machine and vulcanizer, be provided with the 5th conveyer, vulcanizer is provided with vulcanizing agent import, between vulcanizer and experiment of dynamic balancing machine, be provided with the 6th conveyer, between experiment of dynamic balancing machine and X-ray machine, be provided with the 7th conveyer, X-ray machine is provided with product outlet.
Further technical scheme of the present utility model is:
Described whole conveyers are common unidirectional belt conveyor.
Described whole shurry pumps are stainless steel, all pipeline is polytetrafluoroethylene (PTFE) material.
The beneficial effects of the utility model are: a kind of mechanical device of producing electric bicycle cover tire is provided, this apparatus structure is reasonable, technique is simple, energy-conserving and environment-protective are pollution-free, be applicable to suitability for industrialized production, good product quality, this device, except being used for producing electric bicycle cover tire, also can be used for producing motorcycle or cycle casing.
Accompanying drawing explanation:
If Fig. 1 is the structure chart of the utility model device.
The specific embodiment
Embodiment:
Below in conjunction with accompanying drawing, further illustrate the particular content that uses this mechanical device to produce electric bicycle cover tire most preferred embodiment:
1. a mechanical device of producing electric bicycle cover tire, comprising: banbury 1, calender 2, extruder 3, tyre bead forming machine 4, tyre building machine 5, vulcanizer 6, experiment of dynamic balancing machine 7, X-ray machine 8, it is characterized in that: banbury 1 is provided with carbon black, natural or synthetic rubber, oil, additive, promoter import 9, 2, banbury 1 and calender are provided with the first shurry pump and pipeline 10, calender 2 is provided with nylon and polyester cord import 11, 5 of calender 2 and tyre building machines are provided with the first conveyer 12, 3 of banbury 1 and extruders are provided with the second shurry pump and pipeline 13, 5 of extruder 3 and tyre building machines are provided with second conveyor 14, 4 of banbury 1 and tyre bead forming machines are provided with the 3rd shurry pump and pipeline 15, tyre bead forming machine 4 is provided with steel wire import 16, 4 of extruder 3 and tyre bead forming machines are provided with the 3rd conveyer 17, 5 of tyre bead forming machine 4 and tyre building machines are provided with the 4th conveyer 18, 6 of tyre building machine 5 and vulcanizers are provided with the 5th conveyer 19, vulcanizer 6 is provided with vulcanizing agent import 20, 7, vulcanizer 6 and experiment of dynamic balancing machine are provided with the 6th conveyer 21, 8 of experiment of dynamic balancing machine 7 and X-ray machines are provided with the 7th conveyer 22, X-ray machine 8 is provided with product outlet 23, described whole conveyers are common unidirectional belt conveyor, described whole shurry pumps are stainless steel, all pipeline is polytetrafluoroethylene (PTFE) material.
2. the carbon black of formula ratio, natural or synthetic rubber, oil, additive, promoter are sent into successively to banbury 1 banburying and become liquid rubber by being arranged at carbon black on banbury 1, natural or synthetic rubber, oil, additive, promoter import 9 successively.
3. by the nylon and the polyester cord import 11 that are arranged on calender 2, the nylon of formula ratio and polyester cord are sent into calender 2 calendering formations, then by being arranged at the first shurry pump and the pipeline 10 of 2, banbury 1 and calender, liquid rubber is sent into calender 2, the nylon of calendering and polyester cord are stained with to liquid rubber and make cord, then by cord, by being arranged at the first conveyer 12 of 5 of calender 2 and tyre building machines, to send into tyre building machine 5 stand-by.
4. by being arranged at the second shurry pump and the pipeline 13 of 3 of banbury 1 and extruders, liquid rubber is sent into extruder 3, processing obtains tyre surface, sidewall, rim of the mouth, apex strip, and then by tyre surface, sidewall, rim of the mouth, by being arranged at the second conveyor 14 of 5 of extruder 3 and tyre building machines, to send into tyre building machine 5 stand-by.
5. by being arranged at steel wire import import 16 on tyre bead forming machine 4, steel wire is sent into tyre bead forming machine 4 being processed into tyre bead, then by being arranged at, 4 of banbury 1 and tyre bead forming machines are provided with the 3rd shurry pump and pipeline 15 is sent liquid rubber into tyre bead forming machine 4, steel wire is stained with to liquid rubber, then the 3rd conveyer 17 by being arranged at 4 of extruder 3 and tyre bead forming machines is sent apex strip into tyre bead forming machine 4 and is sticked on and on steel wire, make tyre bead, then tyre bead is sent into tyre building machine 5 by being arranged at the 4th conveyer 18 of 5 of tyre bead forming machine 4 and tyre building machines, all component combinations in tyre building machine 5 are obtained to rubber tire.
6. the rubber tire obtaining is sent into vulcanizer 6 by being arranged at the 5th conveyer 19 of 6 of tyre building machine 5 and vulcanizers, the vulcanizing agent of sending into formula ratio by the vulcanizing agent import 20 being arranged on vulcanizer 6 is by tyre vulcanization, tire after sulfuration is sent into 7 detections of experiment of dynamic balancing machine by being arranged at the 6th conveyer 21 of 7, vulcanizer 6 and experiment of dynamic balancing machine thereupon, detect after qualified and sending into X-ray machine 8 and detect by being arranged at the 7th conveyer 22 of 8 of experiment of dynamic balancing machine 7 and X-ray machines, detect qualified after by being arranged at product outlet 23 dischargings on X-ray machine 8.
Claims (3)
1. produce a mechanical device for electric bicycle cover tire, comprise banbury (1), calender (2), extruder (3), tyre bead forming machine (4), tyre building machine (5), vulcanizer (6), experiment of dynamic balancing machine (7), X-ray machine (8), it is characterized in that: banbury (1) is provided with carbon black, natural or synthetic rubber, oil, additive, promoter import (9), between banbury (1) and calender (2), be provided with the first shurry pump and pipeline (10), calender (2) is provided with nylon and polyester cord import (11), between calender (2) and tyre building machine (5), be provided with the first conveyer (12), between banbury (1) and extruder (3), be provided with the second shurry pump and pipeline (13), between extruder (3) and tyre building machine (5), be provided with second conveyor (14), between banbury (1) and tyre bead forming machine (4), be provided with the 3rd shurry pump and pipeline (15), tyre bead forming machine (4) is provided with steel wire import (16), between extruder (3) and tyre bead forming machine (4), be provided with the 3rd conveyer (17), between tyre bead forming machine (4) and tyre building machine (5), be provided with the 4th conveyer (18), between tyre building machine (5) and vulcanizer (6), be provided with the 5th conveyer (19), vulcanizer (6) is provided with vulcanizing agent import (20), between vulcanizer (6) and experiment of dynamic balancing machine (7), be provided with the 6th conveyer (21), between experiment of dynamic balancing machine (7) and X-ray machine (8), be provided with the 7th conveyer (22), X-ray machine (8) is provided with product outlet (23).
2. a kind of mechanical device of producing electric bicycle cover tire according to claim 1, is characterized in that: described whole conveyers are common unidirectional belt conveyor.
3. a kind of mechanical device of producing electric bicycle cover tire according to claim 1, is characterized in that: described whole shurry pumps are stainless steel, and all pipeline is polytetrafluoroethylene (PTFE) material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320380271.5U CN203418768U (en) | 2013-06-28 | 2013-06-28 | Mechanical device for producing cover tire of electric bicycle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320380271.5U CN203418768U (en) | 2013-06-28 | 2013-06-28 | Mechanical device for producing cover tire of electric bicycle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203418768U true CN203418768U (en) | 2014-02-05 |
Family
ID=50017870
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320380271.5U Expired - Fee Related CN203418768U (en) | 2013-06-28 | 2013-06-28 | Mechanical device for producing cover tire of electric bicycle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203418768U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115489151A (en) * | 2022-11-18 | 2022-12-20 | 山东玲珑轮胎股份有限公司 | Tire with all-steel belt ply and preparation method thereof |
-
2013
- 2013-06-28 CN CN201320380271.5U patent/CN203418768U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115489151A (en) * | 2022-11-18 | 2022-12-20 | 山东玲珑轮胎股份有限公司 | Tire with all-steel belt ply and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140205 Termination date: 20140628 |
|
| EXPY | Termination of patent right or utility model |