CN203414806U - Asphalt mixture mixing device control system - Google Patents
Asphalt mixture mixing device control system Download PDFInfo
- Publication number
- CN203414806U CN203414806U CN201320534182.1U CN201320534182U CN203414806U CN 203414806 U CN203414806 U CN 203414806U CN 201320534182 U CN201320534182 U CN 201320534182U CN 203414806 U CN203414806 U CN 203414806U
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- CN
- China
- Prior art keywords
- control system
- equipment control
- gage probe
- bituminous mixture
- blending equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Road Paving Machines (AREA)
Abstract
The utility model belongs to the technical field of asphalt pavement informatization construction, and in particular relates to an asphalt mixture mixing device control system. The system comprises a monitoring terminal, a data acquisition terminal, a smart handheld terminal, a remote central server and a client computer. The monitoring terminal, the remote central server and the client computer are connected in sequence. The data acquisition terminal, the smart handheld terminal, the remote central server and the client computer are connected in sequence. According to the utility model, the whole production process and the production quality of an asphalt mixture can be reflected to all levels of managers in real time; problems in the production process are timely corrected; unnecessary economic losses caused due to the fact that the problems are found by subsequent detection and cannot be made up; the production process and the production quality are monitored in real time; the quality of the asphalt mixture is improved; the service life of an asphalt pavement is prolonged; and huge economic and social benefits are brought.
Description
Technical field
The utility model belongs to bituminous pavement information-aided construction technical field, is specifically related to a kind of bituminous mixture blending equipment control system.
Background technology
The asphalt of production stay in grade is the first step on making high-quality road surface, and the quality management and control in process of production of quality of asphalt mixtures and bituminous mixture blending equipment is closely related.Quality management and control to mixing equipment production run has two aspects, is that the key position of mixing equipment and production data are monitored on the one hand, such as cold burden storehouse, two-stage dust removal waste material mouth, mixing building print record etc.; The quality of the asphalt of on the other hand mixing equipment being produced detects.The at present management of this respect and control mainly by technician scene patrol control and afterwards shop experiment detect two aspects and form, the defect of this management and control mode has following several respects: (1) field condition cannot feed back to senior management staff in time, to management and decision, occasions a delay; (2) it is limited that current test detects quantity of sampling quantity, can not represent the quality of whole compound; (3) can not can only detect by after the fact testing the real-time Whole Process Control of the quality of asphalt, go wrong and cannot retrieve, to engineering, cause huge economic loss.
Summary of the invention
The utility model provides a kind of bituminous mixture blending equipment control system, this system can realize the in real time and effectively management and control of mixing equipment production run, by to the overall process of quality of asphalt mixtures and comprehensive control, further promote the quality of asphalt, extend the serviceable life of bituminous pavement.
Technical solutions of the utility model are as follows:
A control system, is characterized in that, comprises monitor terminal, data collection station, intelligent hand-held terminal, the server and client side of remote center computer; Described monitor terminal, the server and client side of remote center computer are connected successively; Described data collection station, intelligent hand-held terminal, the server and client side of remote center computer are connected successively.
Described monitor terminal adopts rifle formula video camera, and model is XETER QD-A100HQ.
Described data collection station comprises temperature sensor, auxiliary material gage probe, pitch gage probe, the gage probe that gathers materials, A/D converter and MANET module; Described temperature sensor, auxiliary material gage probe, pitch gage probe, the gage probe that gathers materials are connected with A/D converter respectively, and A/D converter is connected with MANET module.
Described intelligent hand-held terminal comprises MANET module, GPRS module and display module.
Described data collection station is connected by MANET module with intelligent hand-held terminal.
Described MANET module adopts ZIGBEE module, and model is EMZ3048C.
Described temperature sensor adopts HX-RS-SBW2480 platinum resistance temperature sensor.
Described auxiliary material gage probe, pitch gage probe and the gage probe that gathers materials all adopt high temperature resistant LOAD CELLS, and model is YYT5/204515.
the beneficial effects of the utility model:
1.the utility model bituminous mixture blending equipment control system, the whole production run of asphalt and the quality of production can be informed to all levels of management personnel in real time, and provide real-time interactive function, by this system, can correct in time the problem occurring in production run, avoid detecting afterwards and pinpoint the problems and cannot make up and the unnecessary economic loss brought;
2.the utility model bituminous mixture blending equipment control system, in real time monitoring industrial processes and the quality of production, improved the quality of asphalt, extended the serviceable life of bituminous pavement, brought huge economic and social benefit.
Accompanying drawing explanation
Fig. 1 is theory diagram of the present utility model.
Fig. 2 is the theory diagram of data collection station of the present utility model.
Embodiment
As shown in Figure 1, the utility model bituminous mixture blending equipment control system, comprises monitor terminal, data collection station, intelligent hand-held terminal, the server and client side of remote center computer; Monitor terminal, the server and client side of remote center computer are connected successively; Data collection station, intelligent hand-held terminal, the server and client side of remote center computer are connected successively.
As shown in Figure 2, data collection station comprises temperature sensor, auxiliary material gage probe, pitch gage probe, the gage probe that gathers materials, A/D converter and MANET module; Temperature sensor, auxiliary material gage probe, pitch gage probe, the gage probe that gathers materials are connected with A/D converter respectively, and A/D converter is connected with MANET module.
Intelligent hand-held terminal comprises MANET module, GPRS module and display module.Data collection station and intelligent hand-held terminal transmit data by MANET module, form MANET network; Data collection station is sent to intelligent hand-held terminal by information, and intelligent hand-held terminal is crossed display module by information exchange, and LCD display shows, and by GPRS module, information is sent to remote center's server simultaneously.
The utility model monitor terminal adopts rifle formula video camera, and model is XETER QD-A100HQ.QD-A100HQ is strange the 3 infrared gun type video camera in being, in its front portion, contain mega pixel fixed focal length fixed aperture camera lens, infrared lamp, IR optical-filter switcher and photosensitive device, this rifle formula camera not only has 1280 * 720 high resolving power and the ultrashort time delay advantage of 0.11 second, and can realize day and night.
The utility model temperature sensor adopts HX-RS-SBW2480 platinum resistance temperature sensor, this temperature sensor, precision :≤± 0.1%; Measurement range :-150-700 ℃.
The utility model auxiliary material gage probe, pitch gage probe and the gage probe that gathers materials all adopt high temperature resistant LOAD CELLS, model is YYT5/204515, card code self-temperature compensating gage at the bottom of the glass fiber reinforced polyester imide of LOAD CELLS that this is high temperature resistant employing import, allows working temperature :-196 ℃ ~+250 ℃ compensation temperatures: 0 ℃ ~+250 ℃; Specification: 0.5 ~ 500t; Accuracy class: 0.1,0.2,0.3.
The utility model MANET module adopts ZIGBEE module, and model is EMZ3048C.EMZ3048C series programmable module is the radio-frequency module based on STM32W, can meet user for demand low-cost, power consumption wireless sensor network, software programming is equally simple with STM32W processor, but compare STM32W processor without carrying out complicated radio circuit and PCB design, its major parameter: height is accepted sensitivity :-99dBm; 2.4G exempts from licence working frequency range; Plate carries PCB antenna gain and is about 2dBi; Output power is up to 8dBm.
The utility model specific works process is as follows:
Monitor terminal of the present utility model, rifle formula video camera is provided with two, is arranged on respectively cold burden storehouse and two key position places of two-stage dust removal waste material mouth, according to the needs of different quality monitoring, can arrange many.Monitor terminal of the present utility model is monitored the situation at these two key position places in real time, and the image information of collection is sent on remote center's server, and office administration personnel access remote center's server by client computer, in real time the situation of monitoring site.
Meanwhile each sensor of data collection station communicates by the MANET module composition MANET network of MANET module and intelligent hand-held terminal, each sensor is converted to digital signal by the temperature collecting and metrical information by A/D converter, then by MANET network, digital signal is sent to intelligent hand-held terminal, intelligent hand-held terminal is by the information response receiving at display module, and, in LCD display, on-the-spot managerial personnel can understand field condition in real time by intelligent hand-held terminal, and if there is problem or abnormal conditions, site administrator can process timely, intelligent hand-held terminal sends to remote center's server by information afterwards, office management personnel can access remote center's server by client computer, the condition of production of real-time query monitoring whole system, if gone wrong in production run or abnormal conditions, office management personnel can send command information to remote center's server, then by remote center's server, command information is sent to intelligent hand-held terminal, the site administrator who holds intelligent hand-held terminal can receive office management personnel's instruction and scheme in time, the problem occurring in production run and abnormal conditions are processed.
The utility model bituminous mixture blending equipment control system, the whole production run of asphalt and the quality of production can be informed to all levels of management personnel in real time, and provide real-time interactive function, can correct in time the problem occurring in production run, avoid detecting afterwards and pinpoint the problems and cannot make up and the unnecessary economic loss brought; The real-time monitoring industrial processes of the utility model and the quality of production, improved the quality of asphalt, extended the serviceable life of bituminous pavement, brought huge economic and social benefit.
Claims (9)
1. a bituminous mixture blending equipment control system, is characterized in that: comprise monitor terminal, data collection station, intelligent hand-held terminal, the server and client side of remote center computer; Described monitor terminal, the server and client side of remote center computer are connected successively; Described data collection station, intelligent hand-held terminal, the server and client side of remote center computer are connected successively.
2. bituminous mixture blending equipment control system according to claim 1, is characterized in that: described monitor terminal adopts rifle formula video camera, and model is XETER QD-A100HQ.
3. bituminous mixture blending equipment control system according to claim 1, is characterized in that: described data collection station comprises temperature sensor, auxiliary material gage probe, pitch gage probe, the gage probe that gathers materials, A/D converter and MANET module; Described temperature sensor, auxiliary material gage probe, pitch gage probe, the gage probe that gathers materials are connected with A/D converter respectively, and A/D converter is connected with MANET module.
4. bituminous mixture blending equipment control system according to claim 1, is characterized in that: described intelligent hand-held terminal comprises MANET module, GPRS module and display module.
5. bituminous mixture blending equipment control system according to claim 4, is characterized in that: described display module adopts LCD display.
6. according to the bituminous mixture blending equipment control system described in claim 1,3 or 5, it is characterized in that: described data collection station is connected by MANET module with intelligent hand-held terminal.
7. bituminous mixture blending equipment control system according to claim 6, is characterized in that: described MANET module adopts ZIGBEE module, and model is EMZ3048C.
8. bituminous mixture blending equipment control system according to claim 3, is characterized in that: described temperature sensor adopts HX-RS-SBW2480 platinum resistance temperature sensor.
9. bituminous mixture blending equipment control system according to claim 3, is characterized in that: described auxiliary material gage probe, pitch gage probe and the gage probe that gathers materials all adopt high temperature resistant LOAD CELLS, and model is YYT5/204515.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320534182.1U CN203414806U (en) | 2013-08-30 | 2013-08-30 | Asphalt mixture mixing device control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320534182.1U CN203414806U (en) | 2013-08-30 | 2013-08-30 | Asphalt mixture mixing device control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203414806U true CN203414806U (en) | 2014-01-29 |
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ID=49977685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320534182.1U Expired - Lifetime CN203414806U (en) | 2013-08-30 | 2013-08-30 | Asphalt mixture mixing device control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203414806U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104898742A (en) * | 2015-06-26 | 2015-09-09 | 德阳瑞能电力科技有限公司 | Bituminous pavement construction process temperature measuring system and method |
| CN105005255A (en) * | 2015-07-13 | 2015-10-28 | 中山市拓维电子科技有限公司 | Asphalt mixing station data acquisition system |
| CN105022321A (en) * | 2015-07-13 | 2015-11-04 | 中山市拓维电子科技有限公司 | Mixing station |
| CN105116824A (en) * | 2015-07-13 | 2015-12-02 | 中山市拓维电子科技有限公司 | Asphalt mixing station with remote digital transmission device |
-
2013
- 2013-08-30 CN CN201320534182.1U patent/CN203414806U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104898742A (en) * | 2015-06-26 | 2015-09-09 | 德阳瑞能电力科技有限公司 | Bituminous pavement construction process temperature measuring system and method |
| CN105005255A (en) * | 2015-07-13 | 2015-10-28 | 中山市拓维电子科技有限公司 | Asphalt mixing station data acquisition system |
| CN105022321A (en) * | 2015-07-13 | 2015-11-04 | 中山市拓维电子科技有限公司 | Mixing station |
| CN105116824A (en) * | 2015-07-13 | 2015-12-02 | 中山市拓维电子科技有限公司 | Asphalt mixing station with remote digital transmission device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 210017 Jiangsu, Nanjing, West Gate Street, No. 223 Patentee after: JSTI GROUP Co.,Ltd. Address before: 210017 Jiangsu, Nanjing, West Gate Street, No. 223 Patentee before: JIANGSU TRANSPORTATION RESEARCH INSTITUTE Co.,Ltd. |