CN203411011U - Device for cleaning copper bar chain of tobacco cutter - Google Patents
Device for cleaning copper bar chain of tobacco cutter Download PDFInfo
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- CN203411011U CN203411011U CN201320376072.7U CN201320376072U CN203411011U CN 203411011 U CN203411011 U CN 203411011U CN 201320376072 U CN201320376072 U CN 201320376072U CN 203411011 U CN203411011 U CN 203411011U
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Abstract
The utility model discloses a device for cleaning a copper bar chain of a tobacco cutter. A collecting box is arranged just at the lower end of a cleaning device; a base of a cleaning brush is fixed on a magnet ring seat of a magnetic coupling type rodless cylinder or a piston rod of a rod cylinder; the magnetic coupling type rodless cylinder or the rod cylinder is fixed on a bracket of the tobacco cutter by a fixing bracket; a hair brush of the cleaning brush is closely contacted with the copper bar chain at one end far away from a tobacco cutting blade of the tobacco cutter; an air source passes through a filter pressure reducing valve, a two-position and two-way electromagnetic valve Y2 and a two-position and four-way electromagnetic valve Y1 and is then divided into two paths; after that, the two paths respectively pass through a throttle valve and are respectively connected with an air inlet pipe and an air outlet pipe of a cylinder; the two ends of a power supply of the two-position and two-way electromagnetic valve Y2 are respectively connected with a signal output end of a programmable logic controller (PLC); the reciprocating action of the cylinder is controlled by a control system; the cleaning brush is driven to make straight line reciprocating motion along a groove of the copper bar chain by the cylinder. The device can be used for cleaning the copper bar chain in an online way without disassembling the copper bar chain, and is clean and thorough in cleaning. The device is simple in structure, convenient to operate and low in cleaning cost.
Description
Technical field
The utility model relates to a kind of clean-up device of tobacco cutting machine copper gang chain.
Background technology
On cigarette production line, filament cutter is one of main process equipment of most critical on primary processing line, and material is in material blanking tube enters by the feed bin that upper and lower copper bar is practiced and frame forms.Material blanking tube can make material be scattered in feed bin equably.Under being synchronized with the movement of compactor and upper and lower copper gang chain, material is sent to cutter door place.Upper slitter door and upper copper gang chain can liftings, under the effect of cutter door lift cylinder, material applied and continued and constant pressure, make material form " pie ", so that chopping.Copper gang chain is the major part of filament cutter delivery system, and its clean-up performance directly affects the homogeneity of tobacco cut width, causes tobacco quality poor, therefore must guarantee that the cleanliness level on filament cutter surface and copper gang chain groove are interior without crock.After using, in the Surface Groove of copper gang chain, will be crowded with crock, need to clear up at any time, while normally moving due to equipment, can not pull down copper gang chain Automatic clearance, can only depend on labor cleaning.Current general method for cleaning is after filament cutter is out of service, pulls down hopper back shroud, spills copper gang chain, and operating personal is manually with perching knife crock in the groove direction of copper gang chain is rooted out copper gang chain groove; After having cleared up crock, install again cover plate.The groove of a general copper gang chain reaches more than 400, and each cleaning all needs, about 35 minutes, to waste time and energy, and also affects filament cutter production efficiency; And the anterior width of perching knife is inconsistent with the surface groove size of copper gang chain, not that to clear up be not exactly thoroughly that shovel arrives slot wedge, make slot wedge generation burr, affect quality of tobacco.This the clean of copper gang chain of not dismantling carried out after production finishes and when the cigarette trade mark changes, and its cleaning interlude is long, is easy to cause crock hardening and accumulation, more difficult cleaning, and can not remove copper gang chain and connect the crock in gap, the of long duration torsional deflection that causes copper gang chain, this just needs repair of machine work regular dismounting copper gang chain, clear up it and connect the crock in gap, to guarantee equipment performance, when clean, copper gang chain under dismounting being put into boiling water soaks 3 hours, and then manually scrub one by one the crock in the copper gang chain gap after disintegration, every copper gang chain disassembly, cleaning need about 8 hours, not only waste time and energy, affect filament cutter production efficiency, and the serobila of the frequent defective copper row chain of copper gang chain unloading process, copper gang chain disassembles the more frequent of cleaning, the serobila of copper gang chain is impaired more, need the more of replacing, cause the increase greatly of disassembly, cleaning cost, also must cause the increase of spare part expense, so unless necessary, otherwise generally do not dismantle and please wash copper gang chain.
Summary of the invention
The purpose of this utility model solves the above-mentioned problems in the prior art exactly, provides a kind of and need not dismantle copper gang chain, can clean online copper gang chain, cleans totally, puts in place, the clean-up device of the tobacco cutting machine copper gang chain that cleaning cost is low.
For achieving the above object, technical solution of the present utility model is: a kind of clean-up device of tobacco cutting machine copper gang chain, and it comprises clean-up device, collecting box, fixed support and control system; Clean-up device comprise cleaning brush and magnetic lotus root formula Rodless cylinder or have bar cylinder; Collecting box is positioned at the positive lower end of clean-up device, and is fixed on the filament cutter support of clean-up device lower end; The base of cleaning brush is fixed on the magnet ring seat of magnetic lotus root formula Rodless cylinder or is fixed on the piston rod of bar cylinder, magnetic lotus root formula Rodless cylinder or have bar cylinder to be fixed on filament cutter support by fixed support, the hairbrush close contact of cleaning brush is away from the copper gang chain of shredding knife one end of filament cutter; Source of the gas by filtering pressure reducing valve, 2/2-way electromagnetic valve Y2 and two position four-way solenoid valve Y1 after minute two-way ，Mei road more respectively by after flow regulating valve, be connected to cylinder on tracheae; The two ends of 2/2-way electromagnetic valve Y2 power supply are connected to the signal output part of Programmable Logic Controller PLC; Cylinder is controlled its reciprocating action by control system, and cleaning brush is done linear reciprocation by cylinder drive along the groove of copper gang chain and moved.
Control system described above comprises direct supply, relay K M1, KM2 and approach switch SMC1 and SMC2; Approach switch SMC1 and SMC2 are arranged on respectively on cylinder magnet ring seat or air cylinder base corresponding to cylinder piston rod two ends end position A, B, approach switch SMC1 and SMC2 share ，Gai contact, a contact and are cylinder magnet ring seat itself or are fixed on cylinder piston rod and the junction of the base of cleaning brush; The one end that is connected to the power lead of two position four-way solenoid valve Y1 after the open contact KM1-1 of the positive pole of direct supply by relay K M1, the other end of the power lead of two position four-way solenoid valve Y1 is connected to the negative pole of direct supply; The positive pole of direct supply is also by being connected to one end of relay K M2 coil, the negative pole of another termination direct supply of relay K M2 coil after approach switch SMC1; The positive pole of direct supply is also after the open contact KM1-2 by approach switch SMC2 in parallel and relay K M1, after the normally closed contact KM2-1 of series relay KM2, be connected to again one end of the coil of relay K M1, the negative pole of another termination direct supply of the coil of relay K M1.Its principle of work is: the end position A place that cylinder reference position is arranged on to cylinder magnet ring seat or cylinder piston rod, the action of filament cutter main frame, Programmable Logic Controller PLC output high potential is to the power supply of 2/2-way electromagnetic valve Y2, 2/2-way electromagnetic valve Y2 power connection, source of the gas passes through filtering pressure reducing valve, after 2/2-way electromagnetic valve Y2 and two position four-way solenoid valve Y2, give cylinder air feed, cylinder action, drive cleaning brush to move to end position B, when it moves to end position B, approach switch SMC2 connects, the coil of relay K M1 is connected direct supply, its open contact KM1-1 and KM1-2 are closed, even if approach switch SMC2 disconnects, the coil of relay K M1 continues there is electricity, reach self-locking state, open contact KM1-1 is closed, two position four-way solenoid valve Y1 power connections, its operation that commutates, cylinder guidance action, drive cleaning brush to move to end position A, when it moves to end position A, approach switch SMC1 connects, the coil of relay K M2 is connected direct supply, its normally closed contact KM2-1 disconnects, the coil blackout of relay K M1, and its open contact KM1-1 and KM1-2 disconnect, two position four-way solenoid valve Y1 dead electricity, its return, commutation operation again, the cylinder action of again leading, drive cleaning brush to move to end position B, repeat process above.Cylinder drives cleaning brush straight reciprocating motion.
In the middle of the hairbrush of cleaning brush described above, be two row's nylon wire, each row plant palm fibre material hairbrush silk of both sides.It has very high mechanical strength, and softening point is high, heat-resisting, and friction coefficient is low, wear-resistant, and self lubricity is good, and effectively rebound degree, in 95% left and right, avoids category-A foreign material to sneak into pipe tobacco to greatest extent.
Approach switch SMC1 described above and SMC2 are magnetic approach switch.
The utility model also comprises shutoff valve, and it is attempted by the two ends of 2/2-way electromagnetic valve.When the utility model is not worked, after need to doing interim inspection or maintenance and completing, can open shutoff valve, whether normally source of the gas, by shutoff valve supply cylinder gas, checks its operation.
Cleaning brush of the present utility model is done linear reciprocation by cylinder drive along the groove of copper gang chain and is moved, cleaning brush is clean copper gang chain repeatedly, and the crock that makes to be bonded on copper gang chain is cleared up in time, and cleaning brush and the synchronized operation of filament cutter main frame, as long as filament cutter host work, cleaning brush is work just.When filament cutter main frame is not worked, 2/2-way solenoid valve shuts is not reruned, when the utility model need to maintain, when needing to check running state of the present utility model after maintenance finishes or checking for assurance reliable operation sexual needs of the present utility model temporarily, can open shutoff valve and connect source of the gas, guarantee operation of the present utility model.In a word, the utility model need not be dismantled copper gang chain, can clean online copper gang chain, cleans totally, puts in place; It is simple in structure, easy to operate, and cleaning cost is low.
Accompanying drawing explanation
Fig. 1 is mounting structure schematic diagram of the present utility model;
Fig. 2 is the mounting structure schematic diagram of cleaning brush and cylinder in the utility model;
Fig. 3 is gas circuit structure schematic diagram in the utility model;
Fig. 4 is the electrical block diagram of a part in the utility model;
Fig. 5 is the electrical block diagram of another part in the utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further described.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, the present embodiment comprises clean-up device, collecting box 4, fixed support 2 and control system.Clean-up device comprise cleaning brush 1 and magnetic lotus root formula Rodless cylinder 6.Collecting box 4 is positioned at the positive lower end of clean-up device.The base of cleaning brush 1 is magnetic material or iron material, it is adsorbed on the magnet ring seat of magnetic lotus root formula Rodless cylinder 6, magnetic lotus root formula Rodless cylinder 6 is fixed on filament cutter support 3 by fixed support 2, and the hairbrush close contact of cleaning brush 1 is away from the copper gang chain 5 of shredding knife one end of filament cutter.Collecting box 4 is fixed on the filament cutter support 3 of clean-up device lower end.Source of the gas 7 is connected to one end of 2/2-way electromagnetic valve Y2 and shutoff valve 9 in parallel after by filtering pressure reducing valve 8; The other end of 2/2-way electromagnetic valve Y2 and shutoff valve 9 be connected minute two-way ，Mei road after two position four-way solenoid valve Y1 more respectively by behind flow regulating valve 10 and 11, be connected to cylinder 6 on tracheae.Control system comprises 24V direct supply, relay K M1, KM2 and approach switch SMC1 and SMC2.Approach switch SMC1 and SMC2 are magnetic approach switch.Approach switch SMC1 and SMC2 are arranged on respectively on cylinder magnet ring seat, and it is cylinder magnet ring seat itself that approach switch SMC1 and SMC2 share ，Gai contact, a contact.The two ends of 2/2-way electromagnetic valve Y2 power supply are connected between the signal output part DO2 and DO4 of Programmable Logic Controller PLC.The one end that is connected to the power lead of two position four-way solenoid valve Y1 after the open contact KM1-1 of the positive pole of 24V direct supply by relay K M1, the other end of the power lead of two position four-way solenoid valve Y1 is connected to the negative pole of direct supply.The positive pole of 24V direct supply is also by being connected to one end of relay K M2 coil after approach switch SMC1, the negative pole of another termination 24V direct supply of relay K M2 coil; The positive pole of 24V direct supply is also after the open contact KM1-2 by approach switch SMC2 in parallel and relay K M1, after the normally closed contact KM2-1 of series relay KM2, be connected to again one end of the coil of relay K M1, the negative pole of another termination 24V direct supply of the coil of relay K M1.In the middle of the hairbrush of described cleaning brush, be two row's nylon wire, each row plant palm fibre material hairbrush silk of both sides.
Above-described embodiment is only preferred and exemplary, those skilled in the art can also be according to the description of this patent, other equivalent technologies of choice for use: as magnetic lotus root formula Rodless cylinder also can adopt bar cylinder, at this moment the base of cleaning brush is fixed on the piston rod of bar cylinder, and the contact of approach switch SMC1 and SMC2 is fixed on the junction of the base of cylinder piston rod and cleaning brush; Approach switch SMC1 and SMC2 do not adopt magnetic approach switch, and adopt other approach switchs such as mechanical type, and its contact is fixed on the junction of the base of cylinder piston rod and cleaning brush; The hairbrush of cleaning brush also can adopt other version etc.; These are all covered by the protection domain of this patent.
Claims (6)
1. clean-up device for tobacco cutting machine copper gang chain, is characterized in that: it comprises clean-up device, collecting box, fixed support and control system; Clean-up device comprise cleaning brush and magnetic lotus root formula Rodless cylinder or have bar cylinder; Collecting box is positioned at the positive lower end of clean-up device, and is fixed on the filament cutter support of clean-up device lower end; The base of cleaning brush is fixed on the magnet ring seat of magnetic lotus root formula Rodless cylinder or is fixed on the piston rod of bar cylinder, magnetic lotus root formula Rodless cylinder or have bar cylinder to be fixed on filament cutter support by fixed support, the hairbrush close contact of cleaning brush is away from the copper gang chain of shredding knife one end of filament cutter; Source of the gas by filtering pressure reducing valve, 2/2-way electromagnetic valve Y2 and two position four-way solenoid valve Y1 after minute two-way ，Mei road more respectively by after flow regulating valve, be connected to cylinder on tracheae; The two ends of 2/2-way electromagnetic valve Y2 power supply are connected to the signal output part of Programmable Logic Controller PLC; Cylinder is controlled its reciprocating action by control system, and cleaning brush is done linear reciprocation by cylinder drive along the groove of copper gang chain and moved.
2. the clean-up device of tobacco cutting machine copper gang chain according to claim 1, is characterized in that: described control system comprises direct supply, relay K M1, KM2 and approach switch SMC1 and SMC2; Approach switch SMC1 and SMC2 are arranged on respectively on cylinder magnet ring seat or air cylinder base corresponding to cylinder piston rod two ends end position A, B, approach switch SMC1 and SMC2 share ，Gai contact, a contact and are cylinder magnet ring seat itself or are fixed on cylinder piston rod and the junction of the base of cleaning brush; The one end that is connected to the power lead of two position four-way solenoid valve Y1 after the open contact KM1-1 of the positive pole of direct supply by relay K M1, the other end of the power lead of two position four-way solenoid valve Y1 is connected to the negative pole of direct supply; The positive pole of direct supply is also by being connected to one end of relay K M2 coil, the negative pole of another termination direct supply of relay K M2 coil after approach switch SMC1; The positive pole of direct supply is also after the open contact KM1-2 by approach switch SMC2 in parallel and relay K M1, after the normally closed contact KM2-1 of series relay KM2, be connected to again one end of the coil of relay K M1, the negative pole of another termination direct supply of the coil of relay K M1.
3. the clean-up device of tobacco cutting machine copper gang chain according to claim 2, is characterized in that: described approach switch SMC1 and SMC2 are magnetic approach switch.
4. according to the clean-up device of the tobacco cutting machine copper gang chain described in claim 1 or 2 or 3, it is characterized in that: in the middle of the hairbrush of described cleaning brush, be two row's nylon wire, each row plant palm fibre material hairbrush silk of both sides.
5. the clean-up device of tobacco cutting machine copper gang chain according to claim 4, is characterized in that: it also comprises shutoff valve, and it is attempted by the two ends of 2/2-way electromagnetic valve.
6. according to the clean-up device of the tobacco cutting machine copper gang chain described in claim 1 or 2 or 3, it is characterized in that: it also comprises shutoff valve, it is attempted by the two ends of 2/2-way electromagnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320376072.7U CN203411011U (en) | 2013-06-28 | 2013-06-28 | Device for cleaning copper bar chain of tobacco cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320376072.7U CN203411011U (en) | 2013-06-28 | 2013-06-28 | Device for cleaning copper bar chain of tobacco cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203411011U true CN203411011U (en) | 2014-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320376072.7U Expired - Fee Related CN203411011U (en) | 2013-06-28 | 2013-06-28 | Device for cleaning copper bar chain of tobacco cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203411011U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105692053A (en) * | 2016-04-19 | 2016-06-22 | 唐兵 | Conveying equipment of stem washer |
| CN107271009A (en) * | 2017-07-12 | 2017-10-20 | 常德烟草机械有限责任公司 | A kind of pipe tobacco online weighing device and Weighing method |
| CN110732526A (en) * | 2019-11-13 | 2020-01-31 | 河南中烟工业有限责任公司 | Cleaning device for copper bar chain on type shredder and application |
| CN113600525A (en) * | 2021-07-29 | 2021-11-05 | 河北白沙烟草有限责任公司保定卷烟厂 | Online cleaning device of copper bar chain based on intelligent recognition technology |
| CN113610791A (en) * | 2021-07-29 | 2021-11-05 | 河北白沙烟草有限责任公司保定卷烟厂 | Method, system and device for cleaning copper bar chain based on AI image |
-
2013
- 2013-06-28 CN CN201320376072.7U patent/CN203411011U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105692053A (en) * | 2016-04-19 | 2016-06-22 | 唐兵 | Conveying equipment of stem washer |
| CN107271009A (en) * | 2017-07-12 | 2017-10-20 | 常德烟草机械有限责任公司 | A kind of pipe tobacco online weighing device and Weighing method |
| CN110732526A (en) * | 2019-11-13 | 2020-01-31 | 河南中烟工业有限责任公司 | Cleaning device for copper bar chain on type shredder and application |
| CN113600525A (en) * | 2021-07-29 | 2021-11-05 | 河北白沙烟草有限责任公司保定卷烟厂 | Online cleaning device of copper bar chain based on intelligent recognition technology |
| CN113610791A (en) * | 2021-07-29 | 2021-11-05 | 河北白沙烟草有限责任公司保定卷烟厂 | Method, system and device for cleaning copper bar chain based on AI image |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140129 Termination date: 20170628 |