CN203409155U - Metal wire forming machine - Google Patents
Metal wire forming machine Download PDFInfo
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- CN203409155U CN203409155U CN201320535074.6U CN201320535074U CN203409155U CN 203409155 U CN203409155 U CN 203409155U CN 201320535074 U CN201320535074 U CN 201320535074U CN 203409155 U CN203409155 U CN 203409155U
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- forming machine
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Abstract
The utility model discloses a metal wire forming machine which comprises a stander, straightening devices, transferring devices, a punching and cutting device, a hook bending device and a control device, wherein the control device controls the straightening devices, the transferring devices, the hook bending device and the punching and cutting device to work so as to carry out operation working procedures of straightening a metal wire, conveying materials in a positioning manner, bending into cambered hooks and punching and cutting. The metal wire forming machine is simple in structure, automatic to operate and high in production efficiency. The problem that radians are different can be solved by adjusting corresponding radian parameters, and die opening is not needed; the method is novel; the control device is used for performing adjustment control, so that the working procedures are simple, human and material resources and the hook adjustment time are greatly saved, the production efficiency is high, and the production cost is effectively reduced; furthermore, the bending radians are very flexibly adjusted, and the radians can be flexibly changed; therefore, the metal wire forming machine can adapt to and meet production demands of products with various sizes and has a wide application range and a high market competition.
Description
Technical field
The utility model relates to a kind of Wire Processing equipment, particularly a kind of Wire Processing forming machine.
Background technology
In lamp decoration industry, crystal pendant lamp becomes one of lamp kind of extensive use in indoor lamp owing to having bright, magnificent bright, the ornamental feature such as strong of appearance.In crystal pendant lamp, often hanging all kinds of glittering, glittering and translucent crystal suspension members from above, and crystal suspension member generally hangs by having the metal wire of arc shaped hook shape from above, and wire end is provided with hanging hole.Such metal wire pulls out and machine-shaping conventionally from bundled metal wire, existing processing method is generally, according to the size dimension of product, customize out a mould, in mould, be provided with the passage that size shape is suitable, the metal wire of releasing is passed to the passage in mould, simultaneously in mold side, be provided with punch mechanism, like this, metal wire can moulding become required product from mould out time.Such method is more traditional old, need to customize new mould, and operation very complicated will expend a large amount of manpower and materials, and can only manual operation during die change, bothers time-consumingly, and production efficiency is low, and production cost is high; In addition, such method flexibility is low, cannot adapt at short notice and meet the Production requirement of the product of various sizes, and the market competitiveness is poor.
Therefore, how realizing a kind of Wire Processing forming machine simple in structure, easy and simple to handle, versatile and flexible, that automaticity is high, production efficiency is high is technical problem urgently to be resolved hurrily in the industry.
Utility model content
Main purpose of the present utility model is to provide a kind of Wire Processing forming machine, is intended to realize a kind of simple in structure, easy and simple to handle, versatile and flexible, automaticity is high, production efficiency is high Wire Processing forming machine.
The utility model proposes a kind of Wire Processing forming machine, can be thering is the shape of plastic metal wire embowment hook and punching at arc shaped hook end, metal wire after processing can be installed in crystal pendant lamp for hanging crystal suspension member from above, comprise frame, be installed on successively the coalignment that metal wire is carried out to alignment in frame, metal wire is positioned and is driven the grass-hopper of its discharging, metal wire carries out the Die structure device of punching and rupturing operation to it after forming arc shaped hook, bent metal wire makes it form the hook device of arc shaped hook, Die structure device, the work of hook device is controlled by hydraulic system, also comprise and can control coalignment, the control device of grass-hopper and hydraulic work system, control device is controlled coalignment, grass-hopper, hook device, thereby the work of Die structure device is carried out alignment to metal wire, location feeding, embowment hook, the operational sequence of Die structure.
Preferably, coalignment comprises horizontal alignment device, vertical coalignment.
Preferably, grass-hopper is provided with and can metal wire be located and be carried out the servomotor of segmentation feeding.
Preferably, Die structure device is provided with by the Die structure oil cylinder of HYDRAULIC CONTROL SYSTEM, the punch mechanism of being controlled by Die structure oil cylinder and shut-off mechanism.
Preferably, hook device is provided with by the tune hook wheel oil cylinder of HYDRAULIC CONTROL SYSTEM, with the rolling rod of adjusting hook wheel oil cylinder to be connected, is located on rolling rod and the tune hook of flexible metal wire is taken turns, thereby adjusts hook wheel oil cylinder to control rolling rod, adjust the radian of position adjusting arc shaped hook of hook wheel big or small.
Preferably, control device adopts PLC text all-in-one and is provided with control panel, and control panel is provided with some control buttons.
Preferably, control device can be set many group parameters, and control panel is provided with the setting parameter button that can set or revise parameter.
Preferably, metal wire is divided into leading portion material, segmental arc material, back segment material according to discharging order, parameter comprises the length of leading portion material, the length of segmental arc material and radian size, the length of back segment material, target output, feeding speed, the actuation time of Die structure device, the actuation time of hook device.
Preferably, be provided with autostop control module in control device, autostop control module can be controlled complete machine autostop after the quantity of producing arrives default target output.
Preferably, in control device, be provided with the urgent-stop alarm control module that can automatically quit work and report to the police when breaking down.
The utility model Wire Processing forming machine is depressed into the end of leading portion material under the tune hook wheel of rolling rod by adjusting hook wheel oil cylinder to press down, when sending, adjust segmental arc material hook wheel to make it be bent to form arc shaped hook to its application of force, in addition, when back segment material is sent, Die structure oil cylinder declines and makes punch mechanism and shut-off mechanism on back segment material, once carry out to property punching and rupturing operation, simple in structure, automation mechanized operation, production efficiency is high.If the size of radian does not conform to, also the radian parameter of adjustable correspondence solves, only needing to regulate the rising of hook wheel oil cylinder and pressing down is the height of adjustable tune hook wheel, thereby regulate like a cork the size of crooked radian, than traditional die-replacing structure, without die sinking, method is novel, by control device, regulate control, operation is simple, saved many manpower and materials and adjusted the hook time, production efficiency is high, effectively reduce production costs, and the adjusting of crooked radian is very flexible, make the variation of radian versatile and flexible, can adapt to and meet the Production requirement of the product of various sizes, applied widely, the market competitiveness is strong.
Accompanying drawing explanation
Fig. 1 is the perspective view of an embodiment of a kind of Wire Processing forming machine of the utility model;
Fig. 2 is the stereochemical structure enlarged diagram of the arc shaped hook metal wire finished product that machines in an embodiment of a kind of Wire Processing forming machine of the utility model.
The realization of the utility model object, functional characteristics and advantage, in connection with embodiment, are described further with reference to accompanying drawing.
The specific embodiment
Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Referring to figs. 1 through Fig. 2, one embodiment of a kind of Wire Processing forming machine of the present utility model is proposed, can be thering is the shape of plastic metal wire 100 embowment hooks and punching at arc shaped hook end, metal wire 100 after processing can be installed on crystal pendant lamp, crystal suspension member hangs on the position, hole 104 of metal wire 100, and it is the processing to iron wire that Wire Processing forming machine of the present utility model is applied more in industry.
Wire Processing forming machine comprise frame 200, be successively installed in frame 200 to metal wire 100 carry out alignment coalignment, to metal wire 100, position and drive the grass-hopper 203, metal wire 100 of its discharging to form Die structure device 204, the bent metal wire 100 of after arc shaped hooks, it being carried out to punching and rupturing operation to make it form the hook device 206 of arc shaped hook.Wherein, the work of Die structure device 204, hook device 206 is controlled by hydraulic system 209, and the start and stop of hydraulic system 209 are by oil pump control.Wire Processing forming machine also comprises the control device 210 that can control coalignment, grass-hopper 203 and hydraulic system 209 work.Thereby the operational sequence of alignment, location feeding, embowment hook, Die structure is carried out in control device 210 control coalignments, grass-hopper 203, hook device 206,204 work of Die structure device to metal wire 100.
Coalignment comprises horizontal alignment device 201, vertical coalignment 202.
Grass-hopper 203 is provided with can locate and carry out to metal wire 100 servomotor of segmentation feeding.
Die structure device 204 is provided with the Die structure oil cylinder 205 of being controlled by hydraulic system 209, punch mechanism and the shut-off mechanism by Die structure oil cylinder 205, controlled.
In control device 210, be provided with autostop control module, autostop control module can be controlled complete machine autostop after the quantity of producing arrives default target output.
In control device 210, be provided with the urgent-stop alarm control module that can automatically quit work and report to the police when breaking down.For example not charging of machine for a certain reason, it just can automatically decommission and report to the police.
During work, first connect power supply, press power initiation button, power connection, clicks the start button of oil pump, guarantees that the rotation direction of oil pump, servo motor is correct.Then just need the normal operation that checks and guarantee Die structure oil cylinder 205, adjust hook wheel oil cylinder 207, first press respectively Die structure oil cylinder 205, adjust the hand switch of hook wheel oil cylinder 207 and guarantee that they can work, then just press Die structure oil cylinder 205, adjust the automatic switch of hook wheel oil cylinder 207 and guarantee that they can carry out work continuously.After above-mentioned inspection end-of-job, can on the control panel 211 of control device 210, parameters be set, control panel 211 is provided with image switching button, pressing this button can make picture jump to parameter picture is set, then just can parameters be set or be regulated, as the length of leading portion material 101, the length of segmental arc material 102 and radian size, the length of back segment material 103, target output, feeding speed, the actuation time of Die structure device 204, the actuation time of hook device 206 etc., design parameter can be set according to actual product, like this, the preparation in early stage has just completed.
Then, wire is won over through the coalignment with alignment effect from coil holder, the grass-hopper 203 with location and drive feeding effect, metal wire 100 arrives the blank mouth place of Die structure device 204, press automatic switch, servomotor sends leading portion material 101, then, adjusting hook wheel oil cylinder 207 to press down is depressed into the end of leading portion material 101 under the tune hook wheel of rolling rod 208, when sending, adjust segmental arc material 102 hook wheel to make it be bent to form arc shaped hook to its application of force, then, adjust hook wheel oil cylinder 207 to rise, adjust hook wheel and wire to be separated from the effect that makes back segment material 103 can not be subject to adjusting hook wheel, send back segment material 103 simultaneously, Die structure oil cylinder 205 declines and makes punch mechanism and shut-off mechanism on back segment material 103, once carry out to property punching and rupturing operation, a product has just machined, whole process all can be carried out control operation by control device 210, automaticity is high, use manpower and material resources sparingly, enhance productivity.
Production and processing product out can compare with product template drawing, occurs that the place of difference can be with by regulating corresponding parameter to solve.If the size of radian does not conform to, also the radian parameter of adjustable correspondence solves, only needing to regulate the rising of hook wheel oil cylinder 207 and pressing down is the height of adjustable tune hook wheel, thereby regulate like a cork the size of crooked radian, than traditional die-replacing structure, without die sinking, method is novel, by control device 210, regulate control, operation is simple, saved many manpower and materials and adjusted the hook time, production efficiency is high, effectively reduce production costs, and the adjusting of crooked radian is very flexible, make the variation of radian versatile and flexible, can adapt to and meet the Production requirement of the product of various sizes, applied widely, the market competitiveness is strong.
The utility model Wire Processing forming machine is depressed into the end of leading portion material 101 under the tune hook wheel of rolling rod 208 by adjusting hook wheel oil cylinder 207 to press down, when sending, adjust segmental arc material 102 hook wheel to make it be bent to form arc shaped hook to its application of force, in addition, when back segment material 103 is sent, Die structure oil cylinder 205 declines and makes punch mechanism and shut-off mechanism on back segment material 103, once carry out to property punching and rupturing operation, simple in structure, automation mechanized operation, production efficiency is high.If the size of radian does not conform to, also the radian parameter of adjustable correspondence solves, only needing to regulate the rising of hook wheel oil cylinder 207 and pressing down is the height of adjustable tune hook wheel, thereby regulate like a cork the size of crooked radian, than traditional die-replacing structure, without die sinking, method is novel, by control device 210, regulate control, operation is simple, saved many manpower and materials and adjusted the hook time, production efficiency is high, effectively reduce production costs, and the adjusting of crooked radian is very flexible, make the variation of radian versatile and flexible, can adapt to and meet the Production requirement of the product of various sizes, applied widely, the market competitiveness is strong.
The foregoing is only preferred embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure transformation that utilizes the utility model description and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (10)
1. a Wire Processing forming machine, can be having the shape of plastic metal wire embowment hook and in described arc shaped hook end punching, and the described metal wire after processing can be installed in crystal pendant lamp for hanging crystal suspension member from above, it is characterized in that, comprises frame, be installed on successively the coalignment that described metal wire is carried out to alignment in described frame, described metal wire is positioned and is driven the grass-hopper of its discharging, described metal wire carries out the Die structure device of punching and rupturing operation to it after forming arc shaped hook, crooked described metal wire makes its hook device that forms arc shaped hook, described Die structure device, the work of described hook device is controlled by hydraulic system, also comprises and can control described coalignment, the control device of described grass-hopper and described hydraulic work system, described control device is controlled described coalignment, described grass-hopper, described hook device, thereby the work of described Die structure device is carried out alignment to described metal wire, location feeding, embowment hook, the operational sequence of Die structure.
2. a kind of Wire Processing forming machine according to claim 1, is characterized in that, described coalignment comprises horizontal alignment device, vertical coalignment.
3. a kind of Wire Processing forming machine according to claim 2, is characterized in that, described grass-hopper is provided with can locate and carry out to described metal wire the servomotor of segmentation feeding.
4. a kind of Wire Processing forming machine according to claim 3, is characterized in that, described Die structure device is provided with by the Die structure oil cylinder of described HYDRAULIC CONTROL SYSTEM, punch mechanism and the shut-off mechanism controlled by described Die structure oil cylinder.
5. a kind of Wire Processing forming machine according to claim 4, it is characterized in that, described hook device is provided with by the tune hook wheel oil cylinder of described HYDRAULIC CONTROL SYSTEM, the rolling rod being connected with described tune hook wheel oil cylinder, is located on described rolling rod and the tune hook of flexible described metal wire is taken turns, thereby described tune hook wheel oil cylinder is controlled the position that described rolling rod, described tune hook take turns and regulated the radian of described arc shaped hook big or small.
6. according to a kind of Wire Processing forming machine described in any one in claim 1 to 5, it is characterized in that, described control device adopts PLC text all-in-one and is provided with control panel, and described control panel is provided with some control buttons.
7. a kind of Wire Processing forming machine according to claim 6, is characterized in that, described control device can be set many group parameters, and described control panel is provided with the setting parameter button that can set or revise described parameter.
8. a kind of Wire Processing forming machine according to claim 7, it is characterized in that, described metal wire is divided into leading portion material, segmental arc material, back segment material according to discharging order, described parameter comprises the length of described leading portion material, the length of described segmental arc material and radian size, the length of described back segment material, target output, feeding speed, the actuation time of described Die structure device, the actuation time of described hook device.
9. a kind of Wire Processing forming machine according to claim 8; it is characterized in that; in described control device, be provided with autostop control module, described autostop control module can be controlled complete machine autostop after the quantity of producing arrives default described target output.
10. a kind of Wire Processing forming machine according to claim 9, is characterized in that, is provided with the urgent-stop alarm control module that can automatically quit work when breaking down and report to the police in described control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320535074.6U CN203409155U (en) | 2013-08-30 | 2013-08-30 | Metal wire forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320535074.6U CN203409155U (en) | 2013-08-30 | 2013-08-30 | Metal wire forming machine |
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| Publication Number | Publication Date |
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| CN203409155U true CN203409155U (en) | 2014-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320535074.6U Expired - Fee Related CN203409155U (en) | 2013-08-30 | 2013-08-30 | Metal wire forming machine |
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| CN (1) | CN203409155U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259346A (en) * | 2014-08-18 | 2015-01-07 | 芜湖金宇紧固件有限公司 | Steel wire roll paying off straightening mechanism |
| CN104353754A (en) * | 2014-11-03 | 2015-02-18 | 三峡大学 | Full-automatic steel bar bending machine |
| CN105689603A (en) * | 2016-03-14 | 2016-06-22 | 太仓优尼泰克精密机械有限公司 | Feeding device applied to filter sieve tube wire winding machine |
| CN106166589A (en) * | 2016-08-16 | 2016-11-30 | 新昌县新剡轴承有限公司 | A kind of hook bolt forming machine |
| CN106311930A (en) * | 2016-08-23 | 2017-01-11 | 兰州金川新材料科技股份有限公司 | Automatic bending machine for starting sheet lifting hook |
| CN107803439A (en) * | 2017-07-24 | 2018-03-16 | 东莞市枫盛机械制造有限公司 | A kind of full-automatic numerical control 3D wire forming machines |
| CN109433738A (en) * | 2018-11-20 | 2019-03-08 | 兴化市银龙不锈钢有限公司 | A kind of laser cleaning structure applied to STAINLESS STEEL WIRE or bar |
| CN110523845A (en) * | 2019-09-18 | 2019-12-03 | 深圳嘉信源科技实业有限公司 | Earphone steel toe band process equipment |
-
2013
- 2013-08-30 CN CN201320535074.6U patent/CN203409155U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259346A (en) * | 2014-08-18 | 2015-01-07 | 芜湖金宇紧固件有限公司 | Steel wire roll paying off straightening mechanism |
| CN104353754A (en) * | 2014-11-03 | 2015-02-18 | 三峡大学 | Full-automatic steel bar bending machine |
| CN105689603A (en) * | 2016-03-14 | 2016-06-22 | 太仓优尼泰克精密机械有限公司 | Feeding device applied to filter sieve tube wire winding machine |
| CN106166589A (en) * | 2016-08-16 | 2016-11-30 | 新昌县新剡轴承有限公司 | A kind of hook bolt forming machine |
| CN106311930A (en) * | 2016-08-23 | 2017-01-11 | 兰州金川新材料科技股份有限公司 | Automatic bending machine for starting sheet lifting hook |
| CN107803439A (en) * | 2017-07-24 | 2018-03-16 | 东莞市枫盛机械制造有限公司 | A kind of full-automatic numerical control 3D wire forming machines |
| CN107803439B (en) * | 2017-07-24 | 2019-03-29 | 东莞市枫盛机械制造有限公司 | A kind of full-automatic numerical control 3D wire forming machine |
| CN109433738A (en) * | 2018-11-20 | 2019-03-08 | 兴化市银龙不锈钢有限公司 | A kind of laser cleaning structure applied to STAINLESS STEEL WIRE or bar |
| CN110523845A (en) * | 2019-09-18 | 2019-12-03 | 深圳嘉信源科技实业有限公司 | Earphone steel toe band process equipment |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140129 Termination date: 20150830 |
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| EXPY | Termination of patent right or utility model |