CN203405219U - Electronic welding wire metering device - Google Patents
Electronic welding wire metering device Download PDFInfo
- Publication number
- CN203405219U CN203405219U CN201320500195.7U CN201320500195U CN203405219U CN 203405219 U CN203405219 U CN 203405219U CN 201320500195 U CN201320500195 U CN 201320500195U CN 203405219 U CN203405219 U CN 203405219U
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- welding wire
- sensor
- welding
- main frame
- meter main
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Abstract
The utility model discloses an electronic welding wire metering device, which comprises a welding wire counter host and a sensor. The welding wire counter host is provided with an upper cover and a lower cover. A magnetic base is arranged under the lower cover. A liquid crystal display and keys are arranged on the upper cover. The electronic welding wire metering device is characterized in that the welding wire counter host is internally provided with a circuit board and a battery. The sensor comprises a sensor body and a magnetic body. The sensor body is connected with a sensor jack arranged in the welding wire counter host through a sensor plug. According to the technical scheme of the utility model, due to the adoption of the electronic welding wire metering device, the consumption amount of welding wires, including both the mass and the length of welding wires, the wire feeding speed and other parameters, can be metered. Meanwhile, during the welding process, the average wire feeding speed, the maximal wire feeding speed, the actual consumption amount of welded parts and the actual consumption amount of welding wires for a single weld joint can also be metered and displayed. In addition, the technical problems in the prior art that the consumption amount of welded parts and the consumption amount of welding wires for a single weld joint cannot be accurately metered by means of a conventional welding machine are solved.
Description
technical fieldthe utility model belongs to engineering machinery welding apparatus technical field, relates to a kind of electronics welding wire measuring apparatus.
background technologyfor a long time, in weld job, technologist, when studying welding technology and assess the cost consumption, wishes to accurately calculate the welding wire actual consumption amount of single workpiece or certain important weld seam.The welding wire consumption of soldering member or single weld seam is as a significant data in weld job, and technologist need to carry out accurate measurement to it and adjust for technical study and cost per unit.But not yet find that there is measure monitor utensil simple in structure, easy to use at present.
summary of the inventionthe purpose of this utility model is to solve the technical matters that welding wire consumption that prior art welding machine uses soldering member and every weld seam thereof can not accurate measurement, and a kind of electronics welding wire measuring apparatus is provided.
To achieve these goals, a kind of electronics welding wire of the utility model measuring apparatus, it comprises welding wire meter main frame and sensor, welding wire meter main frame is provided with upper cover and lower cover, below lower cover, be provided with magnet base, on cover and be provided with LCDs and button, its main points are to be provided with circuit board and battery in welding wire meter main frame; Described sensor is comprised of sensor body and magnetic, and sensor body links by sensor plug and the sensor jack on welding wire meter main frame.
Described button, is comprised of acknowledgement key, Menu key, upturning key and downturning key.
Battery in described welding wire meter main frame is 3V button cell.
Circuit board in described welding wire meter main frame is provided with LCM Liquid Crystal Module, AT89S52 chip, DS1302 clock and storer, and AT89S52 chip is connected with storer with LCM Liquid Crystal Module, DS1302 clock by transmission line respectively; Described AT89S52 chip is connected with sensor, battery and button by wire.
Described Menu key, for " M key " pressed and can be entered respectively by circulation: mode of operation, query pattern and parameter arrange pattern, wherein:
A. mode of operation, can record workpiece information, and each soldering member information can be comprised of many weld seam information, and information comprises welding wire consumption length, welding wire expendable weight, equal wire feed rate, the highest wire feed rate;
B. query pattern, can be stored in all workpiece or the weld seam information in meter by upturning key and downturning key inquiry;
C. parameter arranges pattern, and parameter comprises: gage of wire, wire feed rolls diameter and welding wire density.
Described sensor is Hall element, and magnetic is through once from sensor, and sensor sends a pulse signal.
The utility model has been realized welding wire consumption (quality and length), the isoparametric function of measuring of wire feed rate, measurable and show the average wire feed rate in welding process, the highest wire feed rate, soldering member and single weld seam welding wire actual consumption amount.Solved the technical matters that welding wire consumption that prior art welding machine uses soldering member and every weld seam thereof can not accurate measurement.
accompanying drawing explanationfig. 1 is that the utility model is used state reference map;
Fig. 2 is the utility model main machine structure schematic diagram;
Fig. 3 is the utility model sensor construction schematic diagram;
Fig. 4 is the utility model theory diagram.
In figure 1, welding wire meter main frame 2, sensor 3, sensor jack 4, upper cover 5, lower cover 6, magnet base 7, downturning key 8, acknowledgement key 9, Menu key 10, upturning key 11, LCDs 12, magnetic 13, sensor body 14, sensor plug 15, wire feed rolls 16, pressure arm 17, LCM Liquid Crystal Module 18, AT89S52 chip 19, DS1302 clock 20, battery 21, storer 22, circuit board 23, button
embodimentwith reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, it comprises welding wire meter main frame 1 and sensor 2 the utility model, welding wire meter main frame 1 is provided with upper cover 4 and lower cover 5, lower cover 5 is provided with magnet base 6 below, upper cover 4 is provided with LCDs 11 and button 23, is provided with circuit board 22 and battery 20 in welding wire meter main frame 1; Described sensor 2 is comprised of sensor body 13 and magnetic 12, and sensor body 13 links with the sensor jack 3 on welding wire meter main frame by sensor plug 14; Described button 23, is comprised of acknowledgement key 8, Menu key 9, upturning key 10 and downturning key 7; Battery 20 in described welding wire meter main frame 1 is 3V button cell; Circuit board 22 in described welding wire meter main frame 1 is provided with LCM Liquid Crystal Module 17, AT89S52 chip 18, DS1302 clock 19 and storer 21, and AT89S52 chip 18 is connected with LCM Liquid Crystal Module 17, DS1302 clock 19 and storer 21 by transmission line respectively; Described AT89S52 chip 18 is connected with sensor 2, battery 20 and button 23 by wire; Described Menu key 9, for " M key " pressed and can be entered respectively by circulation: mode of operation, query pattern and parameter arrange pattern.
During use, as shown in Figure 1: in the jack 3 that sensor plug 14 is inserted on main frame 1, magnetic 12 is adsorbed on the edge of wire feed rolls 15, sensor body 13 is contained on excavator pressure arm 16, when wire feed rolls 15 is rotated magnetic 12 can be from sensor 2 probes process, welding wire meter main frame 1 is adsorbed on the correct position of wire feed rolls 15 simultaneously.
The utility model electronics welding wire measuring apparatus, adopts AT89S52 chip 18, and dependable performance is stable, has the premium properties such as low-power consumption and volume be little; The button cell 20 of 3V is its power supply; DS1302 clock chip 19 provides clock signal for it; Storer 21 is for storing weld information; LCM Liquid Crystal Module 17 shows for information; Function button is for input, selection and the operation of parameter; 2.5MM jack 3 is connected with main frame 1 for sensor 2 with plug 14; Hall element 2 is for recording the number of revolutions of wire feed rolls 15.
Before use, by Menu key 9, enter parameter options, gage of wire and wire feed rolls diameter are set.
Enter mode of operation, by acknowledgement key 8, start metering, after a weld seam is soldered, by acknowledgement key 8, finish, then press next weld seam metering of acknowledgement key 8 beginnings, when whole soldering member completes after welding, by Menu key 9, complete the metering of whole soldering member.
By Menu key 9, enter query pattern, can inquire about each recorded soldering member and every weld seam wherein.
Claims (4)
1. an electronics welding wire measuring apparatus, it comprises welding wire meter main frame and sensor, and welding wire meter main frame is provided with upper cover and lower cover, is provided with magnet base below lower cover, on cover and be provided with LCDs and button, it is characterized in that being provided with circuit board and battery in welding wire meter main frame; Described sensor is comprised of sensor body and magnetic, and sensor body links by sensor plug and the sensor jack on welding wire meter main frame.
2. a kind of electronics welding wire measuring apparatus according to claim 1, is characterized in that described button, acknowledgement key, Menu key, upturning key and downturning key, consists of.
3. a kind of electronics welding wire measuring apparatus according to claim 1, is characterized in that the battery in described welding wire meter main frame is 3V button cell.
4. a kind of electronics welding wire measuring apparatus according to claim 1, it is characterized in that the circuit board in described welding wire meter main frame is provided with LCM Liquid Crystal Module, AT89S52 chip, DS1302 clock and storer, AT89S52 chip is connected with storer with LCM Liquid Crystal Module, DS1302 clock by transmission line respectively; Described AT89S52 chip is connected with sensor, battery and button by wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320500195.7U CN203405219U (en) | 2013-08-15 | 2013-08-15 | Electronic welding wire metering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320500195.7U CN203405219U (en) | 2013-08-15 | 2013-08-15 | Electronic welding wire metering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203405219U true CN203405219U (en) | 2014-01-22 |
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ID=49941149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320500195.7U Expired - Fee Related CN203405219U (en) | 2013-08-15 | 2013-08-15 | Electronic welding wire metering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203405219U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103438913A (en) * | 2013-08-15 | 2013-12-11 | 山重建机(济宁)有限公司 | Electronic welding wire metering device |
-
2013
- 2013-08-15 CN CN201320500195.7U patent/CN203405219U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103438913A (en) * | 2013-08-15 | 2013-12-11 | 山重建机(济宁)有限公司 | Electronic welding wire metering device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140122 Termination date: 20150815 |
|
| EXPY | Termination of patent right or utility model |