CN203401070U - Energy-saving double-mouth quantitative furnace - Google Patents
Energy-saving double-mouth quantitative furnace Download PDFInfo
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- CN203401070U CN203401070U CN201320540674.1U CN201320540674U CN203401070U CN 203401070 U CN203401070 U CN 203401070U CN 201320540674 U CN201320540674 U CN 201320540674U CN 203401070 U CN203401070 U CN 203401070U
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- quantitative
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Abstract
An energy-saving double-mouth quantitative furnace is characterized by comprising a furnace base control mechanism, a heat-preserving furnace mechanism, an inert gas recycling mechanism, a double-mouth quantitative mechanism. The furnace base control mechanism is provided with a furnace base control device 20, a dumping push rod motor 17 used for purging, a lifting push rod motor 18 used for quantitative pouring, and a positioning signal receiver 19. A heating and heat-preserving rod 8 is arranged on the upper portion of a hearth of a quantitative furnace body 6 of the heat-preserving furnace mechanism, a gas removing brick 16 and a material feeding and purging door 22 are arranged at the bottom of the hearth, a temperature control instrument 10 and a liquid level displaying alarm apparatus 11 are arranged at the top of a shell of the furnace body, and the inert gas recycling mechanism comprises an inert gas feeding and discharging control valve 13, an inert gas circulating high-temperature gas pump 14, an energy-saving high-temperature gas storage bag 15 and the like; the double-mouth quantitative mechanism is provided with two corresponding riser tubes 7, a quantitative control valve 1 and a liquid level contact point 2. After the single furnace body double-mouth quantitative furnace is adopted, investment for combination of a plurality of gravity casting machines is effectively reduced, the utilization rate of equipment is effectively improved, and energy consumption and cost are low.
Description
Technical field
The utility model relates to gravitational casting, specifically a kind of energy-saving pair of quantitative stove of mouth for gravity casting automatic.
Background technology
Along with popularizing of energy-saving and emission-reduction, the alloy product demand of gravity casting constantly increases, but with the supporting equipment of gravity force casting machine can not meet energy-conservation and low-cost, low input require ，Yong robot soup feeding machine to substitute manually to get liquid cast, also need to be equipped with two holding furnaces, the large investment of energy consumption is large; Adopt the quantitative stove of vacuum degassing supporting with the disk machine that has configured six gravity force casting machines, still have that investment is large, utilization rate of equipment and installations is low, cost is high.
Utility model content
For above problem, the utility model provides a kind of energy-saving pair of quantitative stove of mouth, meets the requirement of many gravity force casting machine automated productions of way double-line of simple combination, reduces investment, energy-saving cost.
According to the technical program, the energy-saving pair of quantitative stove of mouth comprises that stove seat controlling organization, holding furnace mechanism, inert gas recycle mechanism, two mouth quantitative mechanism.
Described stove seat controlling organization is provided with stove seat control device 20, for controlling movement and the location of stove seat, in stove seat control device 20, be provided with and expect that clearly the both sides of body of heater 6 shells are provided with locating signal receiver 19 with toppling over push-rod electric machine 17, quantitative pouring lifting push-rod electric machine 18.
Described lifting push-rod electric machine 18 is provided with two covers, is arranged at body of heater 6 outer casing bottoms, and the height that meets the energy-saving pair of quantitative stove of mouth and Multiple Type dead head distance regulates.
Described holding furnace mechanism is provided with quantitative furnace body 6, the upper furnace that is provided with heat-insulation layer in body of heater 6 is provided with heating and thermal insulation rod 8, the outer both sides of body of heater are provided with the seal closure 21 of heating and thermal insulation rod 8, burner hearth bottom is provided with deaerated brick 16, body of heater one side seal cover 21 bottoms are provided with reinforced residue-removing door 22, body of heater shell is provided with temperature control instrument 10, level display and alarm instrument 11 on top.
Described mechanism inert gas recycles mechanism and is arranged at the top outside body of heater 6, comprises that inert gas enters to arrange control valve 13, inert gas cyclic high-temperature air pump 14, energy-saving type high-temperature gas storage bag 15 etc.
Described pair of mouth quantitative mechanism is provided with two corresponding stalks 7, and stalk 7 bottoms are provided with dosing hole 12, and the lower end of stalk 7 is arranged in the burner hearth of body of heater 6, and stalk 7 upper ends are provided with quantity control valve 1, liquid level contact point 2, liquid outlet 3.
The outer wall of described stalk 7 upper ends has been installed heating and thermal insulation cover 4 and location sealing flange 5.
Technique effect of the present utility model is: the utility model adopts stove seat control device and signal receiver device to make the energy-saving pair of quantitative stove of mouth meet the positioning requirements of the gravity force casting machine of both sides diverse location; The two quantitative stoves of mouth of single body of heater, have reduced the portfolio investment of many gravity force casting machines effectively, simple in structure, energy consumption is low; Adopt the two stalks of single body of heater can be singly one to one the gravity force casting machine of side pour into a mould, or to the gravity force casting machine of both sides cast aluminum aluminium alloy simultaneously, effectively improved utilization rate of equipment and installations; Adopt inert gas cycling mechanism to recycle heat energy, play further energy-conservation, extended the service life of heating and thermal insulation rod with stalk; Adopt the deaerated brick that burner hearth bottom arranges to use inert gas to the degasification again of aluminium liquid, solved hidden danger of quality; Adopt the heating jacket insulation of stalk, the aluminium liquid of liquid level contact point pair output carries out observing and controlling, the control of quantity control valve to gone out aluminium liquid, has effectively guaranteed to reduce production costs the smooth and easy and quantitative correctness of discharging.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the top view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment in of the present utility model is further described.
In Fig. 1, Fig. 2, comprise that quantity control valve 1, liquid level contact point 2, liquid outlet 3, heating and thermal insulation cover 4, sealing flange 5, body of heater 6, stalk 7, heating and thermal insulation rod 8, inert gas valve 9, temperature control instrument 10, level display and alarm instrument 11, dosing hole 12, inert gas enter to arrange control valve 13, high temperature air pump 14, high temperature gas storage bag 15, deaerated brick 16, topple over push-rod electric machine 17, lifting push-rod electric machine 18, locating signal receiver 19, stove seat control device 20, seal closure 21, reinforced residue-removing door 22 etc.
As shown in Figure 1 and Figure 2, the utility model is a kind of energy-saving pair of quantitative stove of mouth, comprises that stove seat controlling organization, holding furnace mechanism, inert gas recycle mechanism, two mouth quantitative mechanism.
Described stove seat controlling organization comprises topples over push-rod electric machine 17, lifting push-rod electric machine 18, locating signal receiver 19, stove seat control device 20 is arranged at for stove seat, stove seat is arranged with in check movable pulley, in stove seat, be provided with clearly and expect with toppling over push-rod electric machine 17, quantitative pouring is arranged at body of heater 6 outer casing bottoms with lifting push-rod electric machine 18, toppling over push-rod electric machine 17 is arranged on stove seat, the push rod top of toppling over push-rod electric machine 17 is connected with the underframe of lifting push-rod electric machine 18, two adjusting rod tops of two lifting push-rod electric machines 18 on underframe are connected with underframe with bottom of furnace body one side respectively, described locating signal receiver 19 is arranged at the both sides of body of heater 6 shells.
Described holding furnace mechanism is provided with quantitative furnace body 6, the upper furnace that is provided with heat-insulation layer in body of heater 6 is provided with heating and thermal insulation rod 8, the outer both sides of two ends body of heater of heating and thermal insulation rod 8 are provided with exclusion seal cover 21, burner hearth bottom is provided with deaerated brick 16, body of heater one side seal cover 21 bottoms are provided with reinforced residue-removing door 22, body of heater is provided with temperature control instrument 10 on top, level display and alarm instrument 11, should be near burner hearth bottom when the bottom of described temperature control instrument 10, level display and alarm instrument 11 arranges, described heating and thermal insulation rod 8 is provided with the six roots of sensation.
Described mechanism inert gas cycling mechanism is arranged at the top outside body of heater 6, comprises that being provided with inert gas enters to arrange control valve 13, inert gas cyclic high-temperature air pump 14, energy-saving type high-temperature gas storage bag 15, autocontrol valve etc.
Described pair of mouth quantitative mechanism is provided with two corresponding stalks 7, the bottom of every stalk 7 is all provided with dosing hole 12, the lower end of stalk 7 is arranged in the burner hearth of body of heater 6, and stalk 7 upper ends are provided with quantity control valve 1, liquid level contact point 2, liquid outlet 3.
The outer wall of described stalk 7 upper ends has been installed heating and thermal insulation cover 4, and sealing flange 5 is arranged at heating and thermal insulation and overlaps 4 outer walls, and sealing flange 5 is connected sealing with body of heater 6.
The course of work of the present utility model is, body of heater 6 is at heating and thermal insulation rod 8, 4 work of heating and thermal insulation cover arrive set temperature, aluminium liquid adds in burner hearth after removing gas bag refining from reinforced residue-removing door 22, open inert gas valve 9, inert gas removes quarrel through 16 pairs of further degasification of aluminium liquid of deaerated brick, from reinforced residue-removing door 22, go after quarrel, close inert gas valve 9, close reinforced residue-removing door 22, open inert gas and enter to arrange control valve 13, with vacuum to the further degasification of aluminium liquid after, when locating signal receiver 19 is received after cast signal, stove seat control device 20 moves to by corresponding gravity force casting machine the energy-saving pair of quantitative stove of mouth, two lifting push-rod electric machines 18 are adjusted to set cast height, open quantity control valve 1 and carry out quantitative pouring, aluminium liquid in burner hearth drops to when height is set, level display and alarm instrument 11 is reported to the police, can repeat to feed in raw material and work again, while needing cleaning maintenance in burner hearth, open reinforced residue-removing door 22, open and topple over push-rod electric machine 17, just the residual Al liquid in burner hearth can be toppled over totally, carry out work.
The utility model adopts the two quantitative stoves of mouth of single body of heater, has effectively reduced the portfolio investment of many gravity force casting machines, simple in structure, energy consumption is low, and applicability is wide, and automaticity is high, has effectively improved utilization rate of equipment and installations, reduces production costs.
Claims (4)
1. the energy-saving pair of quantitative stove of mouth, its technical characterictic is: comprise that stove seat controlling organization, holding furnace mechanism, inert gas recycle mechanism, two mouth quantitative mechanism;
Described stove seat controlling organization is provided with stove seat control device (20), in stove seat control device (20), be provided with clearly material with toppling over push-rod electric machine (17), for quantitative pouring lifting push-rod electric machine (18), the both sides of body of heater (6) shell are provided with locating signal receiver (19);
Described holding furnace mechanism is provided with quantitative furnace body (6), the upper furnace that is provided with heat-insulation layer in body of heater (6) is provided with heating and thermal insulation rod (8), the outer both sides of body of heater are provided with the seal closure (21) of heating and thermal insulation rod (8), burner hearth bottom is provided with deaerated brick (16), body of heater one side seal cover (21) bottom is provided with reinforced residue-removing door (22), body of heater shell is provided with temperature control instrument (10), level display and alarm instrument (11) on top;
Described inert gas recycles mechanism and is arranged at the outer top of body of heater (6), comprises that being provided with inert gas enters to arrange control valve (13), inert gas cyclic high-temperature air pump (14), energy-saving type high-temperature gas storage bag (15);
Described pair of mouth quantitative mechanism is provided with corresponding two stalks (7), stalk (7) bottom is provided with dosing hole (12), the lower end of stalk (7) is arranged in the burner hearth of body of heater (6), and stalk (7) upper end is provided with liquid level contact point (2), liquid outlet (3).
2. according to the energy-saving pair of quantitative stove of mouth claimed in claim 1, it is characterized in that: described lifting push-rod electric machine (18) is provided with two covers, be arranged at body of heater (6) outer casing bottom.
3. according to the energy-saving pair of quantitative stove of mouth claimed in claim 1, it is characterized in that: the outer wall of described stalk (7) upper end has been installed heating and thermal insulation cover (4) and location sealing flange (5).
4. according to the energy-saving pair of quantitative stove of mouth claimed in claim 1, it is characterized in that: described stalk (7) upper end is provided with quantity control valve (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320540674.1U CN203401070U (en) | 2013-08-31 | 2013-08-31 | Energy-saving double-mouth quantitative furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320540674.1U CN203401070U (en) | 2013-08-31 | 2013-08-31 | Energy-saving double-mouth quantitative furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203401070U true CN203401070U (en) | 2014-01-22 |
Family
ID=49937013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320540674.1U Expired - Fee Related CN203401070U (en) | 2013-08-31 | 2013-08-31 | Energy-saving double-mouth quantitative furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203401070U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103418778A (en) * | 2013-08-31 | 2013-12-04 | 邵宏 | Energy-saving type double-mouth quantitative furnace |
-
2013
- 2013-08-31 CN CN201320540674.1U patent/CN203401070U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103418778A (en) * | 2013-08-31 | 2013-12-04 | 邵宏 | Energy-saving type double-mouth quantitative furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140122 Termination date: 20150831 |
|
| EXPY | Termination of patent right or utility model |