CN203401068U - Automatic supplying and feeding system of lead-acid storage battery scaling powder - Google Patents
Automatic supplying and feeding system of lead-acid storage battery scaling powder Download PDFInfo
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- CN203401068U CN203401068U CN201320529599.9U CN201320529599U CN203401068U CN 203401068 U CN203401068 U CN 203401068U CN 201320529599 U CN201320529599 U CN 201320529599U CN 203401068 U CN203401068 U CN 203401068U
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- scaling powder
- lead
- atomizer
- compressed air
- optoelectronic switch
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Abstract
The utility model discloses an automatic supplying and feeding system of lead-acid storage battery scaling powder. The automatic supplying and feeding system comprises a feeding device and a supplying control device. The feeding device comprises a material tank, a material conveying pipe, a compressed air pipe, an atomizer and a sponge body. The bottom of the material tank is communicated with the atomizer through the material conveying pipe, and an electromagnetic valve A is arranged on the material conveying pipe. The tail end of the compressed air pipe is communicated with the atomizer, and an electromagnetic valve B is arranged on the compressed air pipe. The supplying control device comprises a photoelectric switch A, a counter and a programmable logic controller. The photoelectric switch A is installed in a path area where a battery is immersed into the sponge body, and the photoelectric switch A, the counter, the electromagnetic valve A and the electromagnetic valve B are connected with the programmable logic controller. The automatic supplying and feeding system of the lead-acid storage battery scaling powder measures and controls the use amount of the scaling powder in the sponge body through the photoelectric switch A and the counter, a PLC controls automatic supplying, sprayed materials are atomized, the phenomena of unevenness of the beginning and the end and the like due to the fact that the scaling powder is added with manual work previously is eliminated, the cast-weld consistency is improved, and the quality of products is stabilized.
Description
Technical field
the utility model relates to battery production technical field, is specifically related to a kind of lead-acid accumulator scaling powder automatic makeup to charging system.
Background technology
In battery production process, the utmost point group cast welding of the lead-acid sealed battery of pet-valve control has realized automation substantially, before cast welding, lug must immerse and be adsorbed in the scaling powder liquid in cavernous body, dip in after full scaling powder on its surface, again insert in the cavernous body without scaling powder, utilize cavernous body that the scaling powder suck more than lug rich surface is fallen, this lug soaks scaling powder mode, require operating personnel at set intervals, must inject scaling powder liquid to cavernous body surface.In real suitability for industrialized production, enterprise because of production task many, Job Operations is busy, does not arrange full-time staff's scaling powder of annotating more, exists the risk that scaling powder lacks in production, even if arranged full-time staff's filling, also it is more that in the time of can there is firm filling, lug scaling powder dips in full surplus capacity, uses 20min left and right, lug scaling powder dip in full surplus capacity without, in process, to dip in full surplus capacity be erratic to lug all the time, directly affected the quality of cast welding.
When scaling powder surplus capacity is many, be prone to " fried plumbous " phenomenon, foundry goods bus-bar internal cause scaling powder Quick-gasifying more than needed there will be " honeycomb hole ", be wrapped in bus-bar inside, pole plate ear and bus-bar melting welding are insecure, perishable sealing-off after charging and discharging circulation, or after welded section diminishes, internal resistance increases; When scaling powder surplus capacity is few, the oxide on lug surface is not enough to be reduced by scaling powder, and lug surface-active is also very poor, even not molten between lug and bus-bar during cast welding, be only double team in bus-bar, charge and discharge in cyclic process very easily sealing-off and fall sheet, affect battery and normally use.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of lead-acid accumulator scaling powder automatic makeup to charging system, automatic makeup is to atomization material spray, eliminate and manually added the unequal phenomenon at the whole story that scaling powder causes in the past, improve cast welding uniformity, stabilized product quality, when in scaling powder hopper, scaling powder lacks simultaneously, automatic alarm, alert is reinforced in time.
The utility model is achieved through the following technical solutions:
A kind of lead-acid accumulator scaling powder automatic makeup is to charging system, comprise feeding device and Supplemental Control Unit, feeding device comprises hopper, conveying pipeline, compressed air hose, atomizer, cavernous body, hopper bottom is communicated with atomizer by conveying pipeline, conveying pipeline is provided with A magnetic valve, compressed air hose end is communicated with atomizer, and compressed air hose is provided with B magnetic valve; Supplemental Control Unit comprises A optoelectronic switch, counter, Programmable Logic Controller, and A optoelectronic switch is installed on battery and immerses cavernous body approach region, and A optoelectronic switch, counter, A magnetic valve, B magnetic valve are connected with Programmable Logic Controller.
The further improvement project of the utility model is, in described scaling powder hopper, is provided with the partition wall together with a plurality of through holes, is divided into detection zone, is provided with floating block in detection zone, and floating block upper end is connected with warning buoy, and hopper is stretched out on warning buoy top.Floating block is with scaling powder liquid level height easy on and off floating, and the warning buoy on floating block, lower than under safety index, needs in hopper, to add scaling powder in time, to prevent that scaling powder from using up the generation of situation.
The utility model further improvement project is, comprises the B optoelectronic switch and the audible-visual alarm lamp that are connected with Programmable Logic Controller, and B optoelectronic switch is installed on warning buoy observing and controlling region.B optoelectronic switch observing and controlling warning buoy position, when the scaling powder in collecting hopper has lacked, signal is imported into after Programmable Logic Controller (being called for short PLC), audible-visual alarm lamp starts, alert must be added scaling powder, prevents that operating personnel from forgetting timely interpolation scaling powder because being busy with one's work or slipping.
The utility model further improvement project is that described atomizer is fixed on the expansion link of retractor device.Atomizer moves ahead with cylinder and retreats equably scaling powder is sprayed and is adsorbed on cavernous body, sprays more even.
The utility model further improvement project is that described cavernous body, atomizer are positioned at protective cover.When atomizer moves in protective cover, can guarantee all to trickle down on absorption cavernous body after scaling powder atomization.
The utility model further improvement project is that described protective cover is provided with the mobile side board that can upwards turn up.Be used for facilitating atomizer position adjusting operation.
The utility model compared with prior art, has following obvious advantage:
The utility model is by the scaling powder use amount in A optoelectronic switch and counter observing and controlling cavernous body, and PLC controls automatic makeup and gives, and atomization material spray is eliminated and manually added the unequal phenomenon at the whole story that scaling powder causes in the past, improves cast welding uniformity, stabilized product quality; The surplus of scaling powder in while B optoelectronic switch and warning buoy observing and controlling hopper, when scaling powder lacks, audible-visual alarm lamp automatic alarm, alert is reinforced in time, prevents that operating personnel from forgetting timely interpolation scaling powder because being busy with one's work or slipping.
Accompanying drawing explanation
Fig. 1 is the utility model structure chart.
The specific embodiment
As shown in Figure 1, the utility model comprises feeding device and Supplemental Control Unit, feeding device comprises hopper 1, conveying pipeline 2, compressed air hose 3, atomizer 4, cavernous body 5, retractor device 16(cylinder), in described hopper 1, be provided with the partition wall 11 together with a plurality of through holes, be divided into detection zone, in detection zone, be provided with floating block 12, floating block 12 upper ends are connected with warning buoy 13, hopper 1 is stretched out on warning buoy 13 tops, hopper 1 bottom is communicated with atomizer 4 by conveying pipeline 2, conveying pipeline 2 is provided with A magnetic valve 6, compressed air hose 3 ends are communicated with atomizer 4, atomizer 4 is fixed on the expansion link of retractor device 16, compressed air hose 3 is provided with B magnetic valve 7, Supplemental Control Unit comprises A optoelectronic switch 8, counter 9, Programmable Logic Controller 10, B optoelectronic switch 14 and audible-visual alarm lamp 15, A optoelectronic switch 8 is installed on battery and immerses cavernous body 5 approach regions, B optoelectronic switch 14 is installed on warning buoy 13 observing and controlling regions, and A magnetic valve 6, B magnetic valve 7, A optoelectronic switch 8, counter 9, B optoelectronic switch 14 and audible-visual alarm lamp 15 are connected with Programmable Logic Controller 10.
Described cavernous body 5, atomizer 4 are positioned at protective cover 17, and protective cover 17 is provided with the mobile side board that can upwards turn up 18.
By the actual conditions of cast welding, by PLC 10, set the once reinforced number of times that allows to dip in battery immersion cavernous body suction scaling powder of counter 9, when battery passes through A optoelectronic switch 8, signal imports PLC 10 into, reach after set point number, PLC 10 sends instruction, cylinder 16 propelling that starts to move ahead, now the B magnetic valve on compressed air hose 37 is opened, A battery valve 6 on conveying pipeline 2 is opened automatically subsequently, scaling powder flows to atomizer 4 places under the effect of gravity, under compressed air ejection in compressed air hose 3 drives, flux solvent is fan-shaped spray pattern when the jet hole ejection of atomizer 4, with cylinder 16, move ahead and retreat equably scaling powder is sprayed and is adsorbed on cavernous body 5, scaling powder sprinkling amount can be adjusted by adjusting the flexible speed of push rod of A tube valve 6 and cylinder 16.When cylinder 16 is retracted into original position, A battery valve 6 is closed automatically, and B magnetic valve 7 cuts out subsequently, and auto feed completes one-period circulation.
Scaling powder is contained in corrosion resistant plastics hopper 1, in hopper 1, by through hole partition wall 11, be separated out detection zone, floating block 12 in detection zone is with scaling powder liquid level height easy on and off floating, the through hole that has a plurality of penetrability on partition wall 11, for scaling powder flow equilibrium liquid level, floating block 12 upper ends are connected with red plastic warning buoy 13, gather scaling powder lacked signal for B optoelectronic switch 14, after signal imports PLC 10 into, audible-visual alarm lamp 15 starts, and alert must be added scaling powder.
Claims (6)
1. a lead-acid accumulator scaling powder automatic makeup is to charging system, it is characterized in that: comprise feeding device and Supplemental Control Unit, feeding device comprises hopper (1), conveying pipeline (2), compressed air hose (3), atomizer (4), cavernous body (5), hopper (1) bottom is communicated with atomizer (4) by conveying pipeline (2), conveying pipeline (2) is provided with A magnetic valve (6), compressed air hose (3) end is communicated with atomizer (4), and compressed air hose (3) is provided with B magnetic valve (7); Supplemental Control Unit comprises A optoelectronic switch (8), counter (9), Programmable Logic Controller (10), A optoelectronic switch (8) is installed on battery and immerses cavernous body (5) approach region, and A optoelectronic switch (8), counter (9), A magnetic valve (6), B magnetic valve (7) are connected with Programmable Logic Controller (10).
2. a kind of lead-acid accumulator scaling powder automatic makeup according to claim 1 is to charging system, it is characterized in that: in described hopper (1), be provided with the partition wall (11) together with a plurality of through holes, be divided into detection zone, in detection zone, be provided with floating block (12), floating block (12) upper end is connected with warning buoy (13), and hopper (1) is stretched out on warning buoy (13) top.
3. a kind of lead-acid accumulator scaling powder automatic makeup according to claim 2 is to charging system, it is characterized in that: comprise the B optoelectronic switch (14) and the audible-visual alarm lamp (15) that are connected with Programmable Logic Controller (10), B optoelectronic switch (14) is installed on warning buoy (13) observing and controlling region.
4. a kind of lead-acid accumulator scaling powder automatic makeup according to claim 1, to charging system, is characterized in that: described atomizer (4) is fixed on the expansion link of retractor device (16).
5. a kind of lead-acid accumulator scaling powder automatic makeup according to claim 1, to charging system, is characterized in that: described cavernous body (5), atomizer (4) are positioned at protective cover (17).
6. a kind of lead-acid accumulator scaling powder automatic makeup according to claim 5, to charging system, is characterized in that: described protective cover (17) is provided with the mobile side board that can upwards turn up (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320529599.9U CN203401068U (en) | 2013-08-29 | 2013-08-29 | Automatic supplying and feeding system of lead-acid storage battery scaling powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320529599.9U CN203401068U (en) | 2013-08-29 | 2013-08-29 | Automatic supplying and feeding system of lead-acid storage battery scaling powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203401068U true CN203401068U (en) | 2014-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320529599.9U Expired - Fee Related CN203401068U (en) | 2013-08-29 | 2013-08-29 | Automatic supplying and feeding system of lead-acid storage battery scaling powder |
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| CN (1) | CN203401068U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972097A (en) * | 2015-05-29 | 2015-10-14 | 超威电源有限公司 | Automatic quantitative welding-flux adding device and method for performing automatic adding by utilizing automatic quantitative welding-flux adding device |
| CN108115243A (en) * | 2017-12-20 | 2018-06-05 | 佛山市思特传导科技有限公司 | A kind of automatic addition scaling powder device for the full-automatic peeling tin machine of power cord |
| CN110438430A (en) * | 2019-08-19 | 2019-11-12 | 四川航天燎原科技有限公司 | A kind of scaling powder liquid level stabilizing control system for automatic tin coating machine |
-
2013
- 2013-08-29 CN CN201320529599.9U patent/CN203401068U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972097A (en) * | 2015-05-29 | 2015-10-14 | 超威电源有限公司 | Automatic quantitative welding-flux adding device and method for performing automatic adding by utilizing automatic quantitative welding-flux adding device |
| CN104972097B (en) * | 2015-05-29 | 2017-07-25 | 超威电源有限公司 | A kind of scaling powder quantitative adding device and the method added automatically using the device |
| CN108115243A (en) * | 2017-12-20 | 2018-06-05 | 佛山市思特传导科技有限公司 | A kind of automatic addition scaling powder device for the full-automatic peeling tin machine of power cord |
| CN110438430A (en) * | 2019-08-19 | 2019-11-12 | 四川航天燎原科技有限公司 | A kind of scaling powder liquid level stabilizing control system for automatic tin coating machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140122 Termination date: 20190829 |