Hydraulic end of plunger pump device
Technical field
The utility model relates to reciprocating plunger pump field, more particularly, relates to a kind of hydraulic end of plunger pump device.
Background technique
The structure of reciprocating plunger pump comprises two-part, and a part is fluid end, and another part is power end, and fluid end is to carry liquid, mechanical energy is converted to the pressure energy of liquid, is the working portion of reciprocating high-pressure plunger pump.Current common hydraulic end of plunger pump, its valve component is split type valve group and combination brake switch and proporting group.
The fluid end setting type of split type valve group has traditional " L " type, anti-" L " type, " V " type, " Y " type, "+" type fluid end.First, suction valve and the expulsion valve of split-body valve group are arranged apart, and part is many, and complex structure is not easy to assemble, cause and safeguard replacing inconvenience; Secondly, have the phase perforation intersecting in pump head body pressure alternating cavity, during pump work, under alternating pressure frequently, pump head body stress great position is easily impaired, easily reduces its working life; The 3rd, between suction valve, expulsion valve and plunger, can form larger clearance volume, volumetric efficiency still has room for promotion.
Existing combination valve type fluid end has following shortcoming, one, the area of passage of combination brake switch and proporting group is little, for augmented flow need to increase valve plate lift, thereby cause closing velocity, acceleration, impact force, the noise of valve plate and close retardation angle and all can strengthen, have a strong impact on valve group working life and volumetric efficiency; Its two, fluid end all parts connects by many groups bolt, dismounting inconvenience; Its three, combination brake switch and proporting axial dimension is large, causes fluid end pump head body size large, weight increases.
Therefore in the urgent need to a kind of simple and compact for structure, volume is little, safe and reliable, easy accessibility, maintenance rapidly quick, cost is low, the novel combination brake switch and proporting plug-in type hydraulic end of plunger pump device of long service life.
Model utility content
The technical problems to be solved in the utility model is, a kind of hydraulic end of plunger pump device of simple and compact for structure, easy accessibility is provided.
The utility model solves the technological scheme that its technical problem adopts: construct a kind of hydraulic end of plunger pump device, comprise pump head body, plug-in type combination brake switch and proporting, packing box and plunger, described pump head body is provided with suction port and exhaust port, described plug-in type combination brake switch and proporting is arranged in described pump head body, forms the admission chamber being communicated with described suction port and the exhaust chamber being communicated with described exhaust port between described pump head body and described plug-in type combination brake switch and proporting; The end face of described packing box is close to described pump head body, and described plunger can move in described packing box;
Described plug-in type combination brake switch and proporting comprises gland, spool, suction valve and expulsion valve, one end of described spool compresses by described gland, described spool is provided with discharge inclined hole, described gland is provided with flowing hole, described suction valve is inserted into described spool radially inner side, described expulsion valve is sleeved on described spool radial outside, and described suction valve and expulsion valve coordinate with the inside and outside sealing surface at described discharge inclined hole place respectively;
Between described spool and suction valve, be provided with suction spring, between described gland and expulsion valve, be provided with discharge spring;
The end face of described spool contacts with described packing box, and described suction valve, described spool, described plunger and described packing box form active chamber;
When plunger moves the volume increase that causes active chamber, active chamber pressure reduces, and sucks spring pressurized, and suction valve is opened under hydraulic pressure, and liquid enters in active chamber by suction port and the flowing hole on gland of described pump head body; When plunger moves while causing the volume of active chamber to reduce, active chamber pressure increases, and suction valve is at hydraulic pressure and suck under the effect of spring restoring force and close, and discharges spring pressurized, and expulsion valve is opened, and the liquid in active chamber flow to the exhaust port of pump head body; When plunger stops moving, expulsion valve cuts out under the effect of discharge spring restoring force.
In hydraulic end of plunger pump device described in the utility model, one end radial outside of described suction valve is provided with the check ring being threaded with it, the other end coordinates with the inner sealing surface at described discharge inclined hole place, and keep out respectively on described check ring and described spool at the two ends of described suction spring.
In hydraulic end of plunger pump device described in the utility model, described pump head body is run through by short rod, and described short rod two ends are provided with screw thread, and one end is fixed on power end end plate, and the other end is fastened on described pump head body on described power end end plate by nut.
In hydraulic end of plunger pump device described in the utility model, described gland is fixed by supported flange, described supported flange and described pump head body are connected by long draw, described long draw two ends are provided with screw thread, one end is fixedly connected with described power end end plate, and the other end is fastened to described supported flange on described pump head body by nut.
In hydraulic end of plunger pump device described in the utility model, described packing box and described power end end plate Spielpassung, described packing box outer wall is provided with positioning step, and the two ends of described positioning step contact with power end end plate with described pump head body respectively.
In hydraulic end of plunger pump device described in the utility model, between described plunger and described packing box, be provided with black box, described black box is fixed by gland, and described gland is fixed on the end of described packing box.
In hydraulic end of plunger pump device described in the utility model, between described spool and packing box contact end face, be provided with seal ring.
In hydraulic end of plunger pump device described in the utility model, the mobile guide fitting surface of described suction valve and spool is cylinder, the mobile guide fitting surface of described expulsion valve and spool is cylinder, described suction valve is provided with sleeve pipe with holes, described sleeve pipe and spool inwall form guiding movement and coordinate, and described expulsion valve is provided with spool outer wall and forms the cylndrical surface that guiding movement coordinates.
In hydraulic end of plunger pump device described in the utility model, the end face contacting of described suction valve and spool is the conical surface, and the end face contacting of described expulsion valve and spool is the conical surface.
Implement hydraulic end of plunger pump device of the present utility model, there is following beneficial effect:
(1), by moving back and forth of plunger, realize imbibition and discharge opeing process, complete the function of carrying liquid, simple and compact for structure.
(2), plug-in type combination brake switch and proporting is arranged in pump head body as an integral plugged formula, suction valve and expulsion valve horizontal arrangement, adopt plug-in type structure, thus dismounting simple, keep in repair efficient and convenient.
(3), the utility model has improved the overcurrent performance of valve group and the steering capability between suction valve, expulsion valve and spool, the stroke of expulsion valve is short, its closing velocity, acceleration, impact force, noise and close retardation angle and all can reduce, valve body vibrations are reduced, extend working life, and volumetric efficiency improves.
(4), compare with existing level straight-through type combination brake switch and proporting, when plunger front end of the present utility model walks to front dead point, more near suction valve and expulsion valve, reduce greatly the clearance volume of fluid end, improved volumetric efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail, in accompanying drawing:
Fig. 1 is the structural representation of the utility model hydraulic end of plunger pump device;
Fig. 2 is the plan view of the utility model hydraulic end of plunger pump device;
Fig. 3 is the structural representation of plug-in type combination brake switch and proporting;
Fig. 4 is the part exploded perspective view of plug-in type combination brake switch and proporting.
Embodiment
For technical characteristics of the present utility model, object and effect being had more clearly, understand, now contrast accompanying drawing and describe embodiment of the present utility model in detail.
As Figure 1-Figure 4, hydraulic end of plunger pump device of the present utility model comprises pump head body 3, plug-in type combination brake switch and proporting 12, packing box 7 and plunger 10.
Pump head body 3 is provided with suction port and exhaust port.Suction port place in the present embodiment is provided with pick-up tube 13, and pick-up tube 13 is connected with suction port by sucking flange 15, sucks flange 15 and is fixed on pump head body 3 by nut 14.One end, exhaust port place is provided with discharges flange 4, the exhaust port the other end is provided with discharge tube plug 16, discharging flange 4 and discharge tube plug 16 is fixed on pump head body 3 by nut respectively, pump head body 3 tops are provided with clear opening and vertically run through exhaust port, clear opening is connected with pump head body 3 by discharging end cap 5, discharges end cap 5 and is fixed on pump head body 3 by nut 6.
Plug-in type combination brake switch and proporting 12 is arranged in pump head body 3, and the circular end surface of packing box 7 is close to pump head body 3, and plunger 10 can be in the interior movement of packing box 7.Between pump head body 3 and plug-in type combination brake switch and proporting 12, form the admission chamber 1213 being communicated with suction port and the exhaust chamber 1215 being communicated with exhaust port.In the present embodiment, plug-in type combination brake switch and proporting 12 one end contacts with packing box 7, and the other end is given prominence to pump head body end face 3mm, by supported flange 1, compresses, and is convenient to supported flange 1 by 12 compactings of plug-in type combination brake switch and proporting.In the present embodiment, short rod 2 and long draw 17 two ends are provided with screw thread, one end is all fixedly connected with power end end plate 11, wherein short rod 2 connects pump head body 3, the other end is fixed on pump head body 3 on power end end plate 11 by nut, short rod 2 connects supported flange 1 and pump head body 3, and the other end is fastened on supported flange 1 on pump head body 3 by nut.
Packing box 7 parts stretch in power end end plate 11, with power end end plate 11 Spielpassung, can guarantee the coaxality of plunger 10.On packing box 7 outer walls, be provided with positioning step, the two ends of positioning step contact with power end end plate 11 with pump head body 3 respectively, by short rod 2 and long draw 17 tensions, can realize the fixing of packing box 7.
Plug-in type combination brake switch and proporting 12 comprises gland 1201, spool 1206, suction valve 1208 and expulsion valve 1205.One end of spool 1206 compresses by gland 1201, spool 1206 is provided with a plurality of discharge inclined holes 1216, gland 1201 is provided with flowing hole, suction valve 1208 is inserted into spool 1206 radially inner sides, expulsion valve 1205 is sleeved on spool 1206 radial outsides, and suction valve 1208 and expulsion valve 1205 coordinate with the inside and outside sealing surface of discharging inclined hole 1216 places respectively.Between spool 1206 and suction valve 1208, be provided with and suck spring 1212, between gland 1201 and expulsion valve 1205, be provided with and discharge spring 1211.The end face of spool 1206 contacts with packing box 7, and suction valve 1208, spool 1206, plunger 10 and packing box 7 form active chamber 1214.
When plunger 10 moves the volume increase that causes active chamber 1214, active chamber 1214 pressure reduce, suck spring 1212 pressurizeds, suction valve 1208 is opened under hydraulic pressure, and liquid enters in active chamber 1214 by suction port and the flowing hole on gland 1201 of pump head body 3; When plunger 10 moves while causing the volume of active chamber 1214 to reduce, active chamber 1214 pressure increase, suction valve 1208 cuts out under the return action of hydraulic pressure and suction spring 1212, discharge spring 1211 pressurizeds, expulsion valve 1205 is opened, and the liquid in active chamber 1214 is flowed through and discharged the exhaust port of inclined hole 1216 and pump head body 3; When plunger 10 stops moving, expulsion valve 1205 cuts out under the restoring force effect of discharging spring 1211.Above-mentioned feed liquor discharge opeing process moves in circles, and completes the function that pump is carried liquid.
Further, in pump head body 3 chambeies, horizontal linear is arranged shoulder hole, is convenient to removing and installing of plug-in type combination brake switch and proporting 12.Suction port adopts endless track hole, increases imbibing hole area, has reduced pump head body 3 sizes.
Further, gland 1201 is fixed by supported flange 1.One end radial outside of suction valve 1208 is provided with the check ring 1203 being threaded with it, and the other end coordinates with the inner sealing surface at described discharge inclined hole 1216 places, and keep out respectively on check ring 1203 and spool 1206 at the two ends that suck spring 1212.The one end of discharging inclined hole 1216 communicates with active chamber 1214, feed liquor runner 1213 is the paths that formed by the flowing hole of gland 1201, ring runner and spool 1206 intermediate flow channel, and discharge opeing runner 1214 is to be communicated with by discharging inclined hole 1216 and ring runner the path forming.
Further, the mobile guide fitting surface of suction valve 1208 and spool 1206 is cylinder, the mobile guide fitting surface of expulsion valve 1205 and spool 1206 is cylinder, suction valve 1208 is provided with sleeve pipe with holes, sleeve pipe and spool 1206 inwalls form guiding movement and coordinate, and expulsion valve 1205 is provided with spool 1206 outer walls formation guiding movements and coordinates cylndrical surface.Preferably, the end face contacting of suction valve 1208 and spool 1206 is the conical surface, and the end face contacting of expulsion valve 1205 and spool 1206 is the conical surface, is the conical surface of 105 ° in the present embodiment.
Further, between plunger 10 and packing box 7, be provided with black box 8, black box 8 is fixing by gland 9, and gland 9 is fixed on the end of packing box 7.Between spool 1206 and packing box 7, be provided with seal ring 1207, between spool 1206 and pump head body 3, be provided with seal ring 1209, between gland 1201 and pump head body 3, be provided with seal ring 1202 seal rings 1204, between spool 1206 and gland 1201, be provided with seal ring 1210.
The utility model plug-in type combination brake switch and proporting 12 and packing box 7 Renewal process are as follows: dismounting combination brake switch and proporting, first unload supported flange 1, then with special tool, remove plug-in type combination brake switch and proporting 12, then take plug-in type combination brake switch and proporting 12 apart, change corresponding part, the order of assembling plug-in type combination brake switch and proporting 12 is contrary with disassembly sequence, but should repair the part burr that zero-suppresses before assembling, cleans up, is coated with appropriate lubricant oil; Dismounting plunger 10, sealing, remove supported flange 1, with special tool, removes plug-in type combination brake switch and proporting 12, unclamps the clip between small rod and plunger 10, from fluid end rear end, pulls out plunger 10, dismantles gland 9, by leading portion, takes out black box 8.
The utility model adopts plunger hole and pump barrel line style to arrange, suction pipe 13 is independently positioned at outside pump head body 3, and adopt novel plug-in type combination brake switch and proporting 12, compare existing hydraulic end of plunger pump, the liquid that produces high-pressure pulsating circulation is interior without cross friendship hole at active chamber 1214, to falling stress concentration, avoid pump head body 3 fatigue crackings to be of great benefit to, can make pump head body 3 reach feature wear-resistant, long service life, and the linear structure of plug-in type combination brake switch and proporting 12 reduces the clearance volume between plunger 10 and active chamber 1214, has improved volumetric efficiency.Novel plug-in assembled formula combination brake switch and proporting 12 structure compact, easy accessibility, whole valve body and additional device overall length thereof are little, make fluid end overall dimensions little, are conducive to reduce large scale multi-cylinder opposed type plunger pump length dimension, make its occupation of land space little.Expulsion valve 1205 lifts are short, are beneficial to and reduce valve body vibrations, extend pump valve working life.Because its structure is relatively simple, component are few, are therefore easy to dismounting, and dismounting and change suction pipe 13 is also very convenient rapid.
By reference to the accompanying drawings embodiment of the present utility model is described above; but the utility model is not limited to above-mentioned embodiment; above-mentioned embodiment is only schematic; rather than restrictive; those of ordinary skill in the art is under enlightenment of the present utility model; not departing from the scope situation that the utility model aim and claim protect, also can make a lot of forms, within these all belong to protection of the present utility model.