CN203391160U - Pressurized drum-type vulcanizing machine - Google Patents

Pressurized drum-type vulcanizing machine Download PDF

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Publication number
CN203391160U
CN203391160U CN201320406407.5U CN201320406407U CN203391160U CN 203391160 U CN203391160 U CN 203391160U CN 201320406407 U CN201320406407 U CN 201320406407U CN 203391160 U CN203391160 U CN 203391160U
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CN
China
Prior art keywords
roller
drum
hydraulic
pressurization
deflector roll
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Expired - Fee Related
Application number
CN201320406407.5U
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Chinese (zh)
Inventor
郭建钢
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Lanxi Xiahua Rubber & Plastics Machinery Factory
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Lanxi Xiahua Rubber & Plastics Machinery Factory
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Priority to CN201320406407.5U priority Critical patent/CN203391160U/en
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Publication of CN203391160U publication Critical patent/CN203391160U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses a pressurized drum-type vulcanizing machine. The pressurized drum-type vulcanizing machine comprises a vulcanizing drum mechanism (1), a steel wire pressure belt mechanism (2) and a tension stretching mechanism (3), wherein a host base (4) is arranged at the bottom of the vulcanizing drum mechanism (1); a steel wire pressure belt (13) in the steel wire pressure belt mechanism (2) is wound on a hydraulic pressurizing roller (14) and a guide roller (18); pressurized hydraulic cylinders (15) are arranged at the two ends of the hydraulic pressurizing roller (14); a guide roller arm rotating mechanism (17), the guider roller (18) and the two sides of a shell heating tube (20) are fixed on a pressurized guide roller arm (16); a roller arm locking plate (19) is arranged outside the pressurized guide roller arm (16); a stretching tail frame (21) in the tension stretching mechanism (13) is positioned on the bottom part of the tension stretching mechanism (3); a linear guide rail (22) and a ball screw (23) are arranged above the stretching tail frame (21). The pressurized drum-type vulcanizing machine is low in cost, high in yield, high in bearing force and high in elasticity.

Description

Adding pressure type drum vulcanizer
Technical field
The invention relates to the adhesive tape that the invention relates to the special-purpose drum vulcanizer of a kind of V band, agricultural machinery band and extraordinary adhesive tape and dedicated vulcanization machine and determine tension force elongation, continuous circulation press cure device.
Background technology
Main vulcanizing press and the vulcanizing tank of adopting of V band sulfuration of prior art vulcanizes, and the sulfuration process of these two kinds of modes all exists some defects.Vulcanizing press mainly exists and can not to V band, vulcanize that operation and V band sulfuration switching phase place inevitably repeat sulfuration in the mode of continuous circulation pressurization and the production efficiency that causes is low, gum cover belongs to easily-consumed products in addition, service life is very short, add the unstability of vulcanizate size, thereby cause the high problem of production cost; Vulcanizing tank mainly exists all will develop the sulfurizing mould of whole pair to the V band of each specification and each length, cause mould specification various, construction cycle is very long, the problems such as the cost of investment of mould is huge, vulcanizing tank exists the problem that cannot vulcanize the V band of large specification length dimension in addition.
Summary of the invention
The invention is mainly for various defects and the deficiency of the solution prior art of property, provide a kind of V band, agricultural machinery band and special gelatin band are carried out can continuity press cure, enhance productivity and the stability of vulcanizate size, the cost of investment of reduction equipment and mould, the circulation press cure device of the environment protecting and power-saving that reduces production costs and the adding pressure type drum vulcanizer that uses this device.
The concrete technical scheme of the invention is: a kind of adding pressure type drum vulcanizer, comprise vulcanized drum mechanism, vulcanized drum mechanism comprises main machine base, left and right sidesing wall plate, sulfuration main shaft, Steam Heating drum, sulfurizing mould, swivel joint, temperature thermocouple, steam and cooling water switching control system and spindle motor and reducing gear, described main machine base is in the bottom of vulcanized drum mechanism, left and right sidesing wall plate be fixed on main machine base above, sulfuration main shaft encapsulation is in left and right sidesing wall plate, one end of sulfuration main shaft is connected with screw with sulfurizing mould, Steam Heating drum is contained in sulfurizing mould, the other end of sulfuration main shaft is connected with swivel joint with steam and cooling water switching control system, temperature thermocouple is arranged on the pipeline of steam and cooling water switching control system, spindle motor and reducing gear are arranged on the left and right sidesing wall plate side below of sulfuration main shaft.
This device also includes steel wire press belt mechanism, steel wire press belt mechanism comprises steel wire press belt, hydraulic pressurization roller, press cylinder, pressurization deflector roll arm, deflector roll arm rotating mechanism, guiding roller, hydraulic pressure deflector roll arm stops jam plate and shell heating tube, described steel wire press belt twines respectively to be tied up on hydraulic pressurization roller and guiding roller, press cylinder is all equipped with at the two ends of hydraulic pressurization roller, pressurization deflector roll arm is equipped with on press cylinder side, deflector roll arm rotating mechanism, guiding roller, the both sides of shell heating tube are all fixed on pressurization deflector roll arm, roller arm stops the outside that jam plate is arranged on pressurization deflector roll arm.
This device also includes tension force stretching mechanism, tension force stretching mechanism comprises stretching tailstock, linear guides, ball-screw, location slide, hydraulic tensioning roller, tensile stress sensor, hydraulic pressure sliding seat locking device, hydraulic tensioning roller cantilever open and close device, described stretching tailstock is positioned at the bottom of tension force stretching mechanism, linear guides and ball-screw are loaded on the top of stretching tailstock, and linear guides and ball-screw are in parallel position, linear guides centered by ball-screw both sides each one, location slide is arranged on linear guides and ball-screw, tensile stress sensor and hydraulic pressure sliding seat locking device are arranged on the side of location slide, the tail end of location slide is equipped with hydraulic tensioning roller, hydraulic tensioning Gun is equipped with on side hydraulic tensioning roller cantilever open and close device.
The advantage of the invention is: low-cost high qualification rate; Bear pressure large, good springiness.
Accompanying drawing explanation
Fig. 1 is the structural representation of the invention;
Fig. 2 is the vulcanized drum mechanism cross-sectional view of the invention;
Fig. 3 is the steel wire press belt mechanism structure schematic diagram of the invention;
Fig. 4 is the tension force stretching mechanism structural representation of the invention;
Fig. 5 is that A on the tension force stretching mechanism map 4 of the invention is to structural representation.
The specific embodiment
A kind of embodiment of the invention is described by reference to the accompanying drawings.
The specific embodiments of the invention is: a kind of adding pressure type drum vulcanizer, comprise vulcanized drum mechanism 1, vulcanized drum mechanism 1 comprises main machine base 4, left and right sidesing wall plate 5, sulfuration main shaft 6, Steam Heating drum 7, sulfurizing mould 8, swivel joint 9, temperature thermocouple 10, steam and cooling water switching control system 11 and spindle motor and reducing gear 12, described main machine base 4 is in the bottom of vulcanized drum mechanism 1, left and right sidesing wall plate 5 be fixed on main machine base 4 above, sulfuration main shaft 6 encapsulations are in left and right sidesing wall plate 5, one end of sulfuration main shaft 6 is connected with sulfurizing mould 8 use screws, Steam Heating drum 7 is contained in sulfurizing mould 8, the other end of sulfuration main shaft 6 is connected with steam and cooling water switching control system 11 use swivel joints 9, temperature thermocouple 10 is arranged on the pipeline of steam and cooling water switching control system 11, spindle motor and reducing gear 12 are arranged on left and right sidesing wall plate 5 sides below of sulfuration main shaft 6, swivel joint 9, temperature thermocouple 10, steam and cooling water switching control system 11, be used for vulcanized drum 7 to carry out Steam Heating and temperature control.When steam enters steam turnover swivel joint 9 by steam and cooling water switching control system 11, then by pipeline, enter Steam Heating drum 7, thereby sulfurizing mould 8 is heated, thereby complete the sulfuration to V band, agricultural machinery band and extraordinary adhesive tape; After sulfuration completes, need to be with V, agricultural machinery band and special gelatin band carry out cooling and shaping, when cooling water enters steam turnover swivel joint 9 by steam and cooling water switching control system 11, then by pipeline, enter Steam Heating drum 7, thereby sulfurizing mould 8 is carried out cooling, and complete the cooling and shaping to V band, agricultural machinery band and extraordinary adhesive tape.Temperature thermocouple 10 is mainly mounted on steam pipe and blast pipe, is mainly in the process of baking, the vapor (steam) temperature in Steam Heating drum 7 to be measured, thereby controls the temperature in Steam Heating drum 7.When temperature thermocouple 10 detects excess Temperature, by steam cooling water switching control system 11, get rid of unnecessary steam, thereby reduce the temperature in Steam Heating drum 7; When temperature thermocouple 10 detects temperature when too low, by cooling water switching control system 11, to Steam Heating drum 7, add enough steam, thereby make the temperature in Steam Heating drum 7 reach the required rational scope of sulfuration.
This device also includes steel wire press belt mechanism 2, steel wire press belt mechanism 2 comprises steel wire press belt 13, hydraulic pressurization roller 14, press cylinder 15, pressurization deflector roll arm 16, deflector roll arm rotating mechanism 17, guiding roller 18, hydraulic pressure deflector roll arm stops jam plate 19 and shell heating tube 20, described steel wire press belt 13 twines respectively to be tied up on hydraulic pressurization roller 14 and guiding roller 18, hydraulic pressurization roller 14 is equipped with press cylinder 15 in two ends, pressurization deflector roll arm 16 is equipped with on press cylinder 15 sides, deflector roll arm rotating mechanism 17, guiding roller 18, shell heating tube 20 both sides are all fixed on pressurization deflector roll arm 16, roller arm stops the outside that jam plate 19 is arranged on pressurization deflector roll arm 16, pressurization deflector roll arm 16 that up and down can folding can open simultaneously or close, with side, from the just sulfurizing mould on Steam Heating drum 78, pack into or take out adhesive tape, when needs are with V, when agricultural machinery band and special gelatin band carry out baking, deflector roll arm rotating mechanism 17 drives up and down pressurization deflector roll arm 16 that can folding to be combined on the sulfurizing mould 8 on Steam Heating drum 7, then hydraulic pressure deflector roll arm stops the pressurization deflector roll arm 16 that jam plate 19 locking up and down can folding, at this moment steel wire press belt 13 is attached on sulfurizing mould 8 outer surfaces on Steam Heating drum 7, at this moment, press cylinder 15 promotes hydraulic pressurization roller 14 and moves, thereby tensioning steel wire press belt 13 is at hydraulic pressurization roller 14, be arranged on up and down under guiding roller 18 on can the pressurization deflector roll arm 16 of folding and sulfurizing mould 8 actings in conjunction on Steam Heating drum 7 and form tension force, thereby compress the V band in sulfurizing mould 8 grooves on Steam Heating drum 7, agricultural machinery band and extraordinary adhesive tape, for sulfurizing mould 8 surfaces on Steam Heating drum 7 provide enough tensile forces.And shell heating tube 20 is for vulcanizing the temperature of the heating that provides enough in V band, agricultural machinery band and the extraordinary adhesive tape back side.
This device also includes tension force stretching mechanism 3, tension force stretching mechanism 3 comprises stretching tailstock 21, linear guides 22, ball-screw 23, location slide 24, hydraulic tensioning roller 25, tensile stress sensor 26, hydraulic pressure sliding seat locking device 27, hydraulic tensioning roller cantilever open and close device 28, described stretching tailstock 21 is positioned at the bottom of tension force stretching mechanism 3, linear guides 22 and ball-screw 23 are loaded on the top of stretching tailstock 21, and linear guides 22 and ball-screw 23 are in parallel position, linear guides 22 centered by ball-screw 23 both sides each one, location slide 24 is arranged on linear guides 22 and ball-screw 23, tensile stress sensor 26 and hydraulic pressure sliding seat locking device 27 are arranged on the side of location slide 24, the tail end of location slide 24 is equipped with hydraulic tensioning roller 25, hydraulic tensioning Gun25 is equipped with on side hydraulic tensioning roller cantilever open and close device 28, when needs are with V, when agricultural machinery band and special gelatin band carry out baking, first open hydraulic tensioning roller cantilever open and close device 28, so just can be the V band of needs sulfuration, agricultural machinery band and extraordinary adhesive tape are put into hydraulic tensioning roller 25, hydraulic tensioning roller cantilever open and close device 28 closes, then locating slide 24 controls and is moved to suitable position at ball screw 23, then hydraulic pressure sliding seat locking device 27 is fixed location slide 24 on certain track point, master cylinder on the slide 24 of location is controlled the V band that 25 tensions of hydraulic tensioning roller need sulfuration, agricultural machinery band and extraordinary adhesive tape, tensile stress sensor 26 can be responded to needs the V of sulfuration band, agricultural machinery band and the desirable tensile stress of extraordinary adhesive tape, then just can control hydraulic tensioning roller 25 master cylinder tensions on the slide 24 of location needs the V of sulfuration to be with, agricultural machinery band and extraordinary adhesive tape, so that carry out follow-up required vulcanisation step.Principle and the advantage of the invention are: this drum vulcanizer can carry out determining the sulfuration of tension force continuous pressure to adhesive tape, with respect to traditional vulcanizer have that percentage elongation is low, sulfide stress is stable and without vulcanized joint, without repeating the advantages such as sulfuration, low-cost high qualification rate; In addition with respect to traditional sulfurizing pot vulcanization, this vulcanizer sulfuration size is unrestricted, can vulcanize the adhesive tape of large scale specification, moreover this vulcanizer adopts steel wire to substitute the gum cover that vulcanizing press uses, there is the pressure of bearing large, the feature of good springiness, can solve the unequal mass defect problem of made-up belt thickness effectively, improves product percent of pass, steel band is more much longer than gum cover service life, reduces production costs.

Claims (3)

1. an adding pressure type drum vulcanizer, it is characterized in that: comprise vulcanized drum mechanism (1), vulcanized drum mechanism (1) comprises main machine base (4), left and right sidesing wall plate (5), sulfuration main shaft (6), Steam Heating drum (7), sulfurizing mould (8), swivel joint (9), temperature thermocouple (10), steam and cooling water switching control system (11) and spindle motor and reducing gear (12), described main machine base (4) is in the bottom of vulcanized drum mechanism (1), left and right sidesing wall plate (5) be fixed on main machine base (4) above, sulfuration main shaft (6) encapsulation is in left and right sidesing wall plate (5), one end of sulfuration main shaft (6) is connected with screw with sulfurizing mould (8), Steam Heating drum (7) is contained in sulfurizing mould (8), the other end of sulfuration main shaft (6) is connected with swivel joint (9) with steam and cooling water switching control system (11), temperature thermocouple (10) is arranged on the pipeline of steam and cooling water switching control system (11), spindle motor and reducing gear (12) are arranged on left and right sidesing wall plate (5) side below of sulfuration main shaft (6).
2. a kind of adding pressure type drum vulcanizer according to claim 1, it is characterized in that: adding pressure type drum vulcanizer also includes steel wire press belt mechanism (2), steel wire press belt mechanism (2) comprises steel wire press belt (13), hydraulic pressurization roller (14), press cylinder (15), pressurization deflector roll arm (16), deflector roll arm rotating mechanism (17), guiding roller (18), hydraulic pressure deflector roll arm stops jam plate (19) and shell heating tube (20), described steel wire press belt (13) twines respectively to be tied up on hydraulic pressurization roller (14) and guiding roller (18), press cylinder (15) is all equipped with at the two ends of hydraulic pressurization roller (14), pressurization deflector roll arm (16) is equipped with on press cylinder (15) side, deflector roll arm rotating mechanism (17), guiding roller (18), the both sides of shell heating tube (20) are all fixed on pressurization deflector roll arm (16), roller arm stops the outside that jam plate (19) is arranged on pressurization deflector roll arm (16).
3. a kind of adding pressure type drum vulcanizer according to claim 1, it is characterized in that: adding pressure type drum vulcanizer also includes tension force stretching mechanism (3), tension force stretching mechanism (3) comprises stretching tailstock (21), linear guides (22), ball-screw (23), location slide (24), hydraulic tensioning roller (25), tensile stress sensor (26), hydraulic pressure sliding seat locking device (27), hydraulic tensioning roller cantilever open and close device (28), described stretching tailstock (21) is positioned at the bottom of tension force stretching mechanism (3), linear guides (22) and ball-screw (23) are loaded on the top of stretching tailstock (21), and linear guides (22) and ball-screw (23) are in parallel position, linear guides (22) centered by ball-screw (23) both sides each one, location slide (24) is arranged on linear guides (22) and ball-screw (23), tensile stress sensor (26) and hydraulic pressure sliding seat locking device (27) are arranged on the side of location slide (24), the tail end of location slide (24) is equipped with hydraulic tensioning roller (25), hydraulic tensioning roller cantilever open and close device (28) is equipped with on the side of hydraulic tensioning roller (25).
CN201320406407.5U 2013-07-10 2013-07-10 Pressurized drum-type vulcanizing machine Expired - Fee Related CN203391160U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320406407.5U CN203391160U (en) 2013-07-10 2013-07-10 Pressurized drum-type vulcanizing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320406407.5U CN203391160U (en) 2013-07-10 2013-07-10 Pressurized drum-type vulcanizing machine

Publications (1)

Publication Number Publication Date
CN203391160U true CN203391160U (en) 2014-01-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103317633A (en) * 2013-07-10 2013-09-25 兰溪市夏华橡塑机械厂 Pressurized drum vulcanizer
CN112936676A (en) * 2021-02-05 2021-06-11 江阴飞祥科技有限公司 Nylon sheet base band drum type vulcanization hot-pressing cooling preparation device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103317633A (en) * 2013-07-10 2013-09-25 兰溪市夏华橡塑机械厂 Pressurized drum vulcanizer
CN112936676A (en) * 2021-02-05 2021-06-11 江阴飞祥科技有限公司 Nylon sheet base band drum type vulcanization hot-pressing cooling preparation device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140115

Termination date: 20210710