CN203384286U - Flat belt - Google Patents
Flat belt Download PDFInfo
- Publication number
- CN203384286U CN203384286U CN201320372094.6U CN201320372094U CN203384286U CN 203384286 U CN203384286 U CN 203384286U CN 201320372094 U CN201320372094 U CN 201320372094U CN 203384286 U CN203384286 U CN 203384286U
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- layer
- rubber
- polyamide
- flat
- membrane
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Abstract
The utility model provides a flat blet which bonds layers firmly and prevents stripping among layers, which prevents friction coefficient reduction caused by influences among belt, conveyed articles and a power transmission device on the surface or the back and which acquires stable transmission capacity. When two end faces of corresponding bevels of the flat belt are abut connected and bonded into an annular shape, cutting-off accidents of connecting parts are prevented. A polyamide film serves as the core, two surfaces of the flat belt are provided with rubber layers, polyamide canvases are arranged between the polyamide film and the rubber layer, a phenol resin-based adhesive layer is arranged between the rubber layer and the polyamide canvas, a resorcinol-based adhesive layer is arranged between the polyamide film and the polyamide canvas, and cloth pattern bumps are formed on at least one surface of the rubber layer. Two beveled end faces of the flat belt are abut connected and are bonded into the annular shape by the aid of the adhesive layers, an isocyanate-based adhesive layer is arranged between abut connected rubber layers, and the resorcinol-based adhesive layer is arranged between the polyamide film and the polyamide canvas.
Description
Technical field
The utility model relates to a kind of impact with respect to disturbing and has the flat rubber belting of stable transmission capacity.
Background technique
All the time, the flat rubber belting of using as transmission and known flat rubber belting as described below (TOHKEMY 2011-133029 communique), for example this flat rubber belting possesses tension stress layer, the canvas that is bonded in this tension stress layer that is embedded with stretched PTFE film or heart yearn, the rubber layer that is bonded in this canvas.
The summary of model utility
Model utility problem to be solved
Yet there is problem as described below in above-mentioned existing flat rubber belting, in the situation that, a little less than the Adhesion force of each layer, in use easily produce because peeling off the destruction caused.
In addition, there is problem as described below, the end face of above-mentioned flat rubber belting band circlewise bonded to each other is also easily produced at its connector portions place because of the not enough cut-out caused of bonding strength.
In addition, the band on the above-mentioned level and smooth surface with rubber layer causes surperficial friction factor to reduce adhering to of (dust, wet goods) because disturbing, and and load, power transmitting deice between break down.For example, carry and carry the light-duty such bands of load such as the paper sheet such as bank note, card, ticket, postcard or coin for the frictional force by belt surface, if the frictional force of carrying face reduces, can produce the situations such as load falls.In addition, if make frictional force reduce between the power transmitting deice such as pulley, main shaft and described band, exist between band and pulley, main shaft and skid etc. and can't obtain enough transmission capacities and cause the transporting capacity of being with to reduce such problem.
The model utility content
The purpose of this utility model is, providing can be by bonding and prevent peeling off and preventing between band and load, power transmitting deice that in belt surface or the back side impact because disturbing from causing the reduction of friction factor and having the flat rubber belting of stable transmission capacity of each interlayer securely between each layer.In addition, its purpose also is, provide can be at the flat rubber belting that makes to be processed into inclined plane shape both ends of the surface docking each other and prevent the flat rubber belting of the cut-out accident of connector portions while being bonded into ring-type.
Solution
The present utility model is artificial solves above-mentioned problem and the research that deepens continuously, until complete the utility model.That is, flat rubber belting of the present utility model has following structure.
(1) a kind of flat rubber belting, it is equipped with rubber layer using PA membrane as core body and on two surfaces of this PA membrane, described flat rubber belting is characterised in that, be equipped with the polyamide canvas between described PA membrane and rubber layer, being provided with phenolic resin between described rubber layer and polyamide canvas is sticker layer, being provided with resorcinol between described PA membrane and polyamide canvas is sticker layer, cloth pattern concavo-convex is formed on the rubber layer surface of single face at least.
(2) flat rubber belting of putting down in writing according to (1), wherein, any in the TAFFETA cloth of the flat fabric that described cloth pattern is thick eye or thin eye.
(3) flat rubber belting of putting down in writing according to (1) or (2), wherein, the concavo-convex difference of height of described cloth pattern is 0.01~0.10mm.
(4) flat rubber belting of putting down in writing according to any one in (1) to (3), wherein, the both ends of the surface that are processed into inclined plane shape are docked mutually, and are bonded into ring-type by sticker layer.
(5) flat rubber belting of putting down in writing according to (4), wherein, clamped the isocyanate-based sticker layer each other at the rubber layer of docking mutually, and reaching each other the polyamide canvas at PA membrane, to have clamped each other resorcinol be sticker layer.
The model utility effect
According to flat rubber belting of the present utility model, resorcinol is set on two surfaces using PA membrane as core body is sticker layer and set the polyamide canvas, and then phenolic resin is set on the polyamide canvas is sticker layer and set rubber layer, therefore between described PA membrane and polyamide canvas, reach between described polyamide canvas and rubber layer by bonding securely, thereby can prevent peeling off of each layer, and the rubber layer surface at single face at least forms the concavo-convex of cloth pattern, therefore can prevent the reduction of the friction factor that the impact because being interfered causes and obtain stable transmission capacity.
In addition, when the both ends of the surface of the described flat rubber belting that makes to be processed as inclined plane shape are mutually docked and are bonded into ring-type by sticker layer, the connector portions of both ends of the surface is sticker layer having clamped the isocyanate-based sticker layer between rubber layer and rubber layer, between PA membrane and polyamide canvas, having clamped resorcinol, therefore connector portions is by bonding securely, thereby can prevent from cutting off because of the not enough band at the connector portions place caused of bonding strength.
The accompanying drawing explanation
Fig. 1 means the concise and to the point fracture stereogram of a mode of execution of flat rubber belting of the present utility model.
Fig. 2 means the concise and to the point fracture at joining portion of a mode of execution of flat rubber belting of the present utility model.Description of reference numerals is as follows:
1 PA membrane
2 polyamide canvas
3 rubber layers
4 phenolic resin are sticker layer
5,7 resorcinols are sticker layer
6 isocyanate-based sticker layers
10 flat rubber beltings
31 cloth patterns
Embodiment
Below, with reference to Fig. 1, the related flat rubber belting of a mode of execution of the present utility model is described.As shown in Figure 1, the flat rubber belting 10 of present embodiment is using PA membrane 1 as core body, and set rubber layer 3 on two surfaces of core body, be formed with concavo-convex (not shown) of cloth pattern on the surface of at least single face of described rubber layer 3, wherein, be equipped with polyamide canvas 2 between described PA membrane 1 and rubber layer 3, being provided with phenolic resin between described rubber layer 3 and polyamide canvas 2 is sticker layer 4, and being provided with resorcinol between described PA membrane 1 and polyamide canvas 2 is sticker layer 5.
The core body of flat rubber belting 10 of the present utility model that is described PA membrane 1 consist of a kind of nylon of polyamide synthetic resin, for example, the mixture, nylon 66 of enumerating nylon 6, nylon 66, nylon 6/66 copolymerization, nylon 6 and nylon 6/66 copolymerization and the mixture of nylon 6/66 copolymerization etc.
It should be noted that, suitably add the affixs such as heat-resisting stabilizing agent, anti-live agent, plasticizer, impact improver, intensifier, processing aids in the above-mentioned material that also can use to PA membrane 1.
As shown in Figure 1, being respectively equipped with resorcinol on two surfaces of described PA membrane 1 is sticker layer 5, and is equipped with polyamide canvas 2.
This resorcinol is that sticker layer 5 is bonding securely by PA membrane 1 and polyamide canvas 2.Resorcinol is that the main component of tackiness agent is resorcinol.
As described polyamide canvas 2, do not limit especially, enumerate such as the mixture of nylon 6, nylon 66, nylon 6/66 copolymerization, nylon 6 and nylon 6/66 copolymerization etc.
As shown in Figure 1, described rubber layer 3 is positioned at the outermost surface on two surfaces of flat rubber belting 1, as the carrying of load, via the transmission of the drive after pulley and main shaft.Surface at least single face of this rubber layer 3 is formed with the concavo-convex of cloth pattern 31 described later.
The rubber used as this rubber layer 3 is restriction especially not, for example, by the rubber composition that has used natural rubber, chloroprene rubber, nitrile butadiene rubber, acrylic rubber, urethane rubber, ethylene propylene rubber, styrene butadiene rubbers, butyl rubber, chlorosulfonated polyethylene rubber, silicone rubber etc., formed.
As shown in Figure 1, being provided with phenolic resin between described rubber layer 3 and described polyamide canvas 2 is sticker layer 4.
This phenolic resin is that sticker layer 4 is bonding securely with described polyamide canvas 2 by described rubber layer 3.
In addition, in flat rubber belting 10 of the present utility model, thickness does not limit especially, but the thickness of preferred polyamide film 1 is 0.2~2.0mm, and preferably the thickness of one-sided rubber layer 3 is 0.1~3.0mm.
As described above, using PA membrane 1 as core body and in two surfaces of this core body set rubber layer 3 and set the flat rubber belting 10 of polyamide canvas 2 between described PA membrane 1 and rubber layer 3, being provided with phenolic resin between described rubber layer 3 and polyamide canvas 2 is sticker layer 4, being provided with resorcinol between described PA membrane 1 and polyamide canvas 2 is sticker layer 5, each layer be by bonding securely thus, thereby can prevent that each layer easily peeled off in the using process of band.
The concavo-convex rubber at rubber layer 3 of the cloth pattern 31 on the surface of the rubber layer 3 shown in Fig. 1 adds in the sulphur operation and forms.
In the situation that described cloth pattern 31 is located to the surface of rubber layer 3, described rubber layer 3 is not adding under the state of sulphur, surface bears cloth pattern raw material at this rubber layer 3, then pressurize sulphur and described cloth pattern raw material are suppressed at rubber covering, keep this state to continue to add sulphur and peel off described cloth pattern raw material adding after sulphur finishes, cloth pattern concavo-convex can be located on the surface of rubber layer 3 thus.
Above-mentioned rubber material add the sulphur operation, if be needed on the cloth pattern raw material on the surface of described rubber layer 3 form concavo-convex, weave cotton cloth or nonwovens all can, but be preferably any in the TAFFETA cloth of the flat fabric of thick eye or thin eye.
The eye (concavo-convex formation interval) of the cloth of the pattern that uses the flat fabric of thick eye and form in the cloth pattern 31 on the surface of described rubber layer 3 is thick and friction factor is high.Therefore, the pattern of at least transmission of power face of described rubber layer 3 is used the pattern of thick eye to get final product.
In addition, in the cloth pattern 31 on the surface of described rubber layer 3, use the TAFFETA cloth of thin eye and the eye of the cloth of the pattern that forms is thin and friction factor is low.Therefore, can in the carrying face such without the height of friction factor, use.
It should be noted that, in the situation that described cloth pattern 31 is located at two surfaces of described rubber layer 3, this cloth pattern can be two surfaces all identical, also can be that two surfaces are different.
Adjusted as any the concavo-convex difference of height of 31 pairs of cloth eyes of described cloth pattern in the TAFFETA cloth of the flat fabric of above-mentioned thick eye or thin eye, can be adjusted thus the friction factor on described rubber layer 3 surfaces.
The concavo-convex difference of height of above-mentioned cloth pattern 31 is preferably 0.01~0.10mm.
As shown in Figure 2, above-mentioned flat rubber belting 10, by its both ends of the surface being docked mutually and to carry out joint by sticker layer bonding, can form ring-type thus.
As shown in Figure 2, the both ends of the surface of flat rubber belting 10 are processed into inclined plane shape.This processing does not limit especially, and grinding to form slope (b/a) is that 1/20~1/60 left and right gets final product.
The rubber layer 3,3 of flat rubber belting 10 is each other by isocyanate-based sticker layer 6 and bonded, and in addition, it is sticker layer 7 and bonded by resorcinol each other that the PA membrane 1,1 of flat rubber belting 10 reaches polyamide canvas 2,2 each other.
As described above, if the both ends of the surface that make flat rubber belting 10 are sticker layer 7 and be bonded into mutual the docking by described isocyanate-based sticker layer 6 and resorcinol, become the flat rubber belting that is bonded into ring-type.In this case, connector portions is sticker layer 7 and by bonding securely by isocyanate-based sticker layer 6 and resorcinol.
Claims (7)
1. a flat rubber belting, it is equipped with rubber layer using PA membrane as core body and on two surfaces of this PA membrane, and described flat rubber belting is characterised in that,
Be equipped with the polyamide canvas between described PA membrane and rubber layer, being provided with phenolic resin between described rubber layer and polyamide canvas is sticker layer, being provided with resorcinol between described PA membrane and polyamide canvas is sticker layer, cloth pattern concavo-convex is formed on the rubber layer surface of single face at least.
2. flat rubber belting according to claim 1, wherein,
Any in the TAFFETA cloth of the flat fabric that described cloth pattern is thick eye or thin eye.
3. flat rubber belting according to claim 1 and 2, wherein,
The concavo-convex difference of height of described cloth pattern is 0.01~0.10mm.
4. flat rubber belting according to claim 1 and 2, wherein,
The both ends of the surface that are processed into inclined plane shape are docked mutually, and are bonded into ring-type by sticker layer.
5. flat rubber belting according to claim 3, wherein,
The both ends of the surface that are processed into inclined plane shape are docked mutually, and are bonded into ring-type by sticker layer.
6. flat rubber belting according to claim 4, wherein,
Rubber layer in mutually docking has clamped the isocyanate-based sticker layer each other, and reaching each other the polyamide canvas at PA membrane, to have clamped each other resorcinol be sticker layer.
7. flat rubber belting according to claim 5, wherein,
Rubber layer in mutually docking has clamped the isocyanate-based sticker layer each other, and reaching each other the polyamide canvas at PA membrane, to have clamped each other resorcinol be sticker layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320372094.6U CN203384286U (en) | 2013-06-26 | 2013-06-26 | Flat belt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320372094.6U CN203384286U (en) | 2013-06-26 | 2013-06-26 | Flat belt |
Publications (1)
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CN203384286U true CN203384286U (en) | 2014-01-08 |
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Family Applications (1)
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CN201320372094.6U Expired - Lifetime CN203384286U (en) | 2013-06-26 | 2013-06-26 | Flat belt |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113400697A (en) * | 2021-05-14 | 2021-09-17 | 东莞市东佶新材料制带科技有限公司 | Method for preparing PCB (printed Circuit Board) conveying flat belt of SMT (surface mount technology) production line |
-
2013
- 2013-06-26 CN CN201320372094.6U patent/CN203384286U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113400697A (en) * | 2021-05-14 | 2021-09-17 | 东莞市东佶新材料制带科技有限公司 | Method for preparing PCB (printed Circuit Board) conveying flat belt of SMT (surface mount technology) production line |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20140108 |
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CX01 | Expiry of patent term |