CN203381029U - Production line for manufacturing steam-pressing bricks - Google Patents

Abstract

The utility model discloses a production line for manufacturing steam-pressing bricks. According to the production line for manufacturing steam-pressing bricks, a water adding spray head used for adding water into a shell is arranged on the top of a shell of a pulverizer, and the water adding spray head is placed above a cutter. In the process that decomposed materials are smashed by the cutter, water sprayed into the shell from the water adding spray head can be added to the smashed materials when the cutter is used for smashing, so that water replenishing and humidifying are achieved for the materials in the smashing and mixing processes of the materials, the purpose of replenishing water for the mixed materials on the basis that the brickmaking technology length is not increased can be achieved, and therefore the steam-pressing manufacturing efficiency and the percent of pass of finished products are improved.

Description

A kind of steam-pressing brisk prepares production line

Technical field

The utility model relates to steam-pressing brisk production equipment technical field, relates in particular to a kind of steam-pressing brisk and prepares production line.

Background technology

At present, the increasing producer that produces tile product is used calcium carbide mud to substitute the binding material of quick lime as tile product, technological process in whole steam pressure process is material loading, and---feed proportioning---is cleared up---mixing rolling------steam-cured---the finished product conveying of steam pressure, in mixing the rolling process in order to pulverize calcium carbide mud, and the equipment choosing that calcium carbide mud and unclassified stores are mixed is edge runner, by edge runner, calcium carbide mud is pulverized, and with after unclassified stores mixes, send to again brickmaking in follow-up brickmaking machine, but in continuous production operation process, main shaft two ends unbalance stress because of edge runner, to cause the calcium carbide mud granular size rolled through edge runner to differ, skewness, take and show the tile product intensity that calcium carbide mud is binding material and be difficult to reach the concerned countries standard.

The Chinese patent that pulverizer of the prior art is 2006200228199 as application number discloses a kind of pulverizer, this pulverizer comprises the housing of tubular and the main shaft that the interior axis around upper downward-extension of housing rotates assembling, top at housing is provided with charging aperture, bottom is provided with discharging opening, be provided with the cutter in order to comminuting matter at the middle part of main shaft, in use, pulverize by main shaft band cutter the material added in housing, but the dry wet degree of material is uncontrollable in whole crushing process, and the next procedure after pulverizing is directly the brickmaking operation, thereby to the material that is pulverized and mixed otherwise between pulverizer and brickmaking machine newly-increased water replanishing device, dry wet degree to material does not add control.But when adopting the scheme of newly-increased water replanishing device, can increase the technique length of whole brickmaking streamline, extend the brickmaking cycle, increase brick making cost; When adopting the scheme of not controlling the dry wet degree of material, in brickmaking machine, material viscosity differs, thereby makes the tile product intensity of making to guarantee, affects the whole dependability of product.

The utility model content

The purpose of this utility model is to provide on a kind of basis not extending brickmaking technology length the steam-pressing brisk that mixed material is carried out to the moisturizing humidification and prepares production line.

In order to realize above purpose, the technical scheme that steam-pressing brisk of the present utility model prepares production line is as follows:

A kind of steam-pressing brisk prepares production line, comprise the steam pressure equipment that the outlet of disintegration cabin, the import disintegrating machine connected by conveying equipment with the outlet of disintegration cabin, disintegrating machine is connected by conveying equipment, described pulverizer comprises in housing, housing around the main shaft of vertical axis rotation assembling, the cutter that is assemblied in the main shaft periphery and rotates with main shaft, the top of described housing is provided with charging aperture, bottom is provided with discharging opening, the top of described housing is equipped with the sprinkler head that adds for moisturizing in housing, the described top of sprinkler head in cutter that add.

The described sprinkler head that adds has at least two and upwards spaced apart in the week of main shaft, and described each adds sprinkler head and be communicated with on the same filler pipe circumferentially extended along main shaft.

Described charging aperture and each add sprinkler head in the center of circle on the same circumference on the axis at main shaft, described filler pipe be shaped as the round major arc shape of two ends in the opposing both sides of charging aperture.

Described cutter comprises hinged cutter hub on the periphery of the cutterhead that is fixed on main shaft periphery, cutterhead, described cutter hub comprises on the tool rest that is hinged on the cutterhead periphery and rotates with cutterhead, tool rest the corresponding removable blade be connected one by one, and described blade is hinged on the periphery of cutterhead by tool rest.

Described tool rest and corresponding being provided with along cutterhead radially slot and the plug of relative inserting on cutterhead, described slot be notch in cutterhead radially, the direct through groove that makes progress in cutterhead week of both ends open, the relative both sides cell wall block of described slot is in the both sides up and down of plug.

Described slot on tool rest, the outer rim that plug is cutterhead, the trough wall surface of slot is and the outer peripheral face of cutterhead coincide complementary depression cylinder.

Described cutter hub have at least two and along cutterhead circumferentially uniformly at intervals on the periphery of cutterhead.

Described cutterhead has at least two and spaced apart at above-below direction, on main shaft, between adjacent two cutterheads, is arranged with for stoping the axle sleeve of adjacent two upper and lower move toward one another of cutterhead.

Described housing has columned internal face, the inwall of housing is provided with the liner of circular sleeve shape, the upper end of housing is provided with end cap, lower end is provided with base plate, be respectively equipped with the bearing block that is equipped with in the upper and lower end positions of main shaft place on described end cap and base plate, be equipped with the bearing with the main shaft adaptation in bearing block.

Offer respectively on bearing block on described end cap and base plate and connect inside and outside lubrication channel, each lubrication channel by pipeline connection on same lubricating pump.

In production line of the present utility model, the top of the housing of pulverizer is provided with and adds sprinkler head, and add sprinkler head in the cutter top, thereby in the process that the material after clearing up is pulverized by cutter, spray into the gap that water in housing can pulverize at cutter and carry out moisturizing to the material of having pulverized from adding sprinkler head, in the process of mixing at crushing material, material is carried out to the moisturizing humidification, reach the purpose of mixed material being carried out moisturizing on the basis that does not extend brickmaking technology length, improve steam pressure preparation efficiency and product qualified rate.

Further, the blade of pulverizer is hinged on cutterhead by tool rest, blade is removable to be connected on tool rest, make and occur damage in the situation that blade is used for a long time, the maintainer can be by pulling down the replacing that blade is realized blade from tool rest, and tool rest plays the transition connection function between blade and cutterhead, so that in the comminution process process, the impulsive force that material acts on blade can directly not be passed to cutterhead from blade, and be passed on cutterhead after making to cushion by tool rest, to reduce the impact of material impact on cutterhead, improve service life and the dependability of whole pulverizer.

The accompanying drawing explanation

Fig. 1 is the schematic flow sheet that in embodiment of the present utility model, steam-pressing brisk prepares production line;

Fig. 2 is the structural representation of pulverizer in Fig. 1;

Fig. 3 is the top view of Fig. 2;

Fig. 4 is that the A-A of Fig. 2 is to cutaway view;

Fig. 5 is the structural representation of base plate in Fig. 2.

The specific embodiment

Steam-pressing brisk of the present utility model prepares the embodiment of production line: as shown in Figures 1 to 5, it is to utilize calcium carbide mud to prepare the steam-pressing brisk calcium carbide bricklayer’s skill production line of steam pressure dress that this steam-pressing brisk prepares production line, it is by loading machine 100, aggregate bin 200, mixer 300, disintegration cabin 400, pulverizer 500, brick machine 600, still kettle 700, wherein, aggregate bin 200, mixer 300, disintegration cabin 400, pulverizer 500, brick machine 600, still kettle 700 is connected successively by conveying equipment, pulverizer 500 is for powerful smashing calcium carbide mud, and calcium carbide mud and unclassified stores are evenly mixed to the strong crusher 500 of supplying raw materials combined into brickmaking machine, it comprises base 12, housing 20 cylindraceous, interior lining panel 10, end cap 21, base plate 22, main shaft 6, cutterhead 5, cutter hub, add sprinkler head 17, driving pulley 23, lubricating pump 11.The coaxial shutoff of end cap 21 is assemblied in the upper end of housing 20, base plate 22 shutoff are assemblied in the lower end of housing 20, main shaft 6 coaxial rotation are assemblied in the center position of housing 20, cutterhead 5 has four, and spline uniformly at intervals is sleeved on the periphery of main shaft 6 up and down, be hinged with the circumferential cutter hub uniformly at intervals in four edges on the periphery of each cutterhead 5, each cutter hub is all to consist of the tool rest 3 in inboard and the blade in the outside 1, tool rest 3 is hinged on the periphery on cutterhead 5, blade 1 is hinged on tool rest 3 side of cutterhead 5 dorsad, and tool rest 3 and cutterhead 5 coordinate by the upper and lower block of interior Stop structure, blade 1 and tool rest 3 coordinate by the upper and lower block of outer Stop structure.On the end face of end cap 21, be fixed with along the filler pipe 19 of the axially extended major arc shape of end cap 21, on end cap 21, between the head and the tail of filler pipe 19, position is provided with the charging aperture 24 in main shaft 6 left sides, be communicated with to stretch into and add sprinkler head 17 in housing 20 by adding water three-way connection 18 below filler pipe 19, add sprinkler head 17 and have seven, and along end cap 21 circumferentially uniformly at intervals, to add sprinkler head 17 all relative with the circumferential position of blade 1 place cutterhead 5 on above-below direction with each for charging aperture 24.Offer four and be centered around bearing block 15 peripheries on base plate 22 at circumferential 25, four discharging openings 25 of discharging opening uniformly at intervals on base plate 22, each discharging opening 25 is relative with the circumferential position of blade 1 place cutterhead 5 on above-below direction.

Interior Stop structure comprises the interior slot that the inboard of tool rest 3 is offered, the female connector of radially inserting in interior slot arranged on cutterhead 5, wherein female connector is the part coordinated with interior slot on cutterhead 5 outer rims, interior slot be notch inwardly, the direct through groove that both ends open all makes progress in cutterhead in 5 weeks, and the trough wall surface of interior slot is and the identical complementary depression cylinder of cutterhead 5 outer peripheral faces, the upper and lower sides cell wall difference block of interior slot is in the both sides up and down of female connector, be equipped with downward-extension on the cell wall of interior slot, with the interior bearing pin 4 through female connector, tool rest 3 is hinged on the periphery of cutterhead 5 by interior bearing pin 4.

Outer Stop structure comprise that the inboard of the outer slot offered in the outside of tool rest 3, blade 1 arranges along the cutterhead 5 inserting male connector in slot outside radially, wherein the male connector one is connected to the root of blade 1, outer slot be notch outwardly, the direct through groove that all makes progress in 5 weeks in cutterhead of both ends open, the upper and lower sides cell wall block of outer slot is in the both sides up and down of male connector, and be equipped with downward-extension on the cell wall of slot outside, with the outer bearing pin 2 through male connector, blade 1 is hinged on tool rest 3 by this outer bearing pin 2.

Be hinged on cutter hub and the hinged cutter layer of cutterhead 5 formation in sustained height on same cutterhead 5, adjacent two cutter layers distribute in the above-below direction unique spacer, and be arranged with the axle sleeve 7 that stops adjacent two cutterhead 5 move toward one another on main shaft 6 between adjacent two cutterheads 5, in the upper end of main shaft 6 in the superiors' cutter layer on cutterhead 5 coaxial threaded be connected with the clamp nut 8 that the cutterhead of the superiors 5 is compressed downwards, be arranged with the interstage sleeve of block below undermost cutterhead 5 under cutterhead 5 in the lower end of main shaft 6 in orlop cutter layer.

Be respectively equipped with bearing block 15 at end cap 21 and base plate 22 center in the corresponding position, two ends up and down of main shaft 6, be respectively equipped with the bearing 9 with main shaft 6 adaptations in two bearing blocks 15, and offer on two bearing blocks 15 and connect inside and outside lubrication channel, the lubrication channel on two bearing blocks 15 all by oil connection 16, high- pressure oil pipe 14 and 13 connections of lubricated three-way connection on same lubricating pump 11.

Be provided with the interior lining panel fixing by sunk screw 10 on the inwall of housing 20, the same bending curvature of internal face of interior lining panel 10 and housing 20, so that the outer peripheral face of interior lining panel 10 fits tightly on the internal face of housing 20, and each interior lining panel 10 is combined into the liner body coaxially be arranged in housing 20.

In use, main shaft with bearing 9 location, so that during main shaft 6 High Rotation Speed, drives blade 1 in each cutter layer around main shaft 6 High Rotation Speeds in two ends Shang Xia 6 to pulverizer 500, to the viscous material passed through form at a high speed, repeatedly cutting.Lubricating pump 11 can be to upper and lower distribution two bearing block 15 centralized oil supplies, with workload and the danger that reduces artificial charging-up lubricant oil.The adding sprinkler head 17 and can realize the even moisturizing of material in housing 20 of top,, with when material water ratio is too low, water system is to the interior water supply of housing 20, and guarantee material water ratio stablize qualified.Interior lining panel 10 and the neck bush formed thereof have smooth smooth internal face, can farthest avoid the wall sticking phenomenon of material, and the sunk screw that interior lining panel 10 is fixed on housing 20 inwalls can avoid liner plate projection to be arranged and cause material to glue wall.

The present embodiment is in the brickmaking process, loading machine 100 is by the materials such as calcium carbide mud, aggregate chips, the flyash aggregate bin 200 of packing into, aggregate bin 200 claims bucket according to every kind of material of proportioning accurate weighing, in order successively through claiming bucket to draw off, enter in two shaft pugmill mixer 300 through belt feeder, water claims bucket to unload water to enter mixer 300 simultaneously; Mixer 300 diaxon synchronous backwards rotate, and drive stirring tool (mixing arm and blade), produce violent mandatory stirring, drive the mixed material motion of spinning in body, and different material is mixed at the appointed time; The regulation mixing time finishes, and mixer 300 bottom discharge doors are opened, and compound once draws off.

Compound draws off, and through belt feeder, delivers into continous way disintegration cabin 400, and after material is filled disintegration cabin 400, the compound entered has at first been cleared up; Now start disintegration cabin 400 bottom discharging motors, the two scrapers of driven by motor discharging rotate, and will clear up continuously, uniformly material and draw off.

Clear up material and draw off, enter by strong crusher 500 top charging apertures through belt feeder, clear up in the material dropping process, through the multi-layer cutter blade high-speed cutting, the viscous material particle is pulverized fully, acutely is thoroughly mixed to form the finished product raw material with the dryness material of clearing up in material, and through bottom, discharging opening draws off simultaneously.

The finished product raw material enters brick machine 600 through belt feeder and is pressed into adobe, and adobe is installed on the steam pressure dolly by automatic setting machine, then with pusher, ferry bus, the steam pressure dolly is sent into quietly to stop classification track, by hauling machine, sent in still kettle 700 and carried out autoclave curing.The finished bricks that maintenance is good goes out still by the hoist engine tractive, embraces a brick machine and embraces the folder finished bricks and be discharged into stockyard and store up in order, and the steam pressure dolly returns to brick machine 600 and reuses after cleaning.

In the above-described embodiments, the cutter layer is four, and in other embodiments, the cutter layer is one to three or more than four.

In the above-described embodiments, inside and outside Stop structure be all by along cutterhead radially mutually slot and the plug of inserting form, in other embodiments, in inside and outside Stop structure, at least one also can be bolted, other structures such as rotating shaft and interstage sleeve form.

In the above-described embodiments, add sprinkler head have seven, along main shaft circumferentially uniformly at intervals, in other embodiments, add sprinkler head and can be also one to seven or more than seven, simultaneously, each add sprinkler head also can be at the top of housing along main shaft diameter to being scattered in two rows or distribution at random.

In the above-described embodiments, each adds sprinkler head and is communicated with on same filler pipe by adding the water three-way connection, and in other embodiments, each adds sprinkler head and also can be communicated with water source by separate filler pipe.

Claims (10)

1. a steam-pressing brisk prepares production line, comprise the steam pressure equipment that the outlet of disintegration cabin, the import disintegrating machine connected by conveying equipment with the outlet of disintegration cabin, disintegrating machine is connected by conveying equipment, described pulverizer comprises in housing, housing around the main shaft of vertical axis rotation assembling, the cutter that is assemblied in the main shaft periphery and rotates with main shaft, the top of described housing is provided with charging aperture, bottom is provided with discharging opening, it is characterized in that, the top of described housing is equipped with the sprinkler head that adds for moisturizing in housing, the described top of sprinkler head in cutter that add.

2. steam-pressing brisk according to claim 1 prepares production line, it is characterized in that, the described sprinkler head that adds has at least two and upwards spaced apart in the week of main shaft, and described each adds sprinkler head and be communicated with on the same filler pipe circumferentially extended along main shaft.

3. steam-pressing brisk according to claim 2 prepares production line, it is characterized in that, described charging aperture and each add sprinkler head in the center of circle on the same circumference on the axis at main shaft, described filler pipe be shaped as the round major arc shape of two ends in the opposing both sides of charging aperture.

4. prepare production line according to the described steam-pressing brisk of any one in claims 1 to 3, it is characterized in that, described cutter comprises hinged cutter hub on the periphery of the cutterhead that is fixed on main shaft periphery, cutterhead, described cutter hub comprises on the tool rest that is hinged on the cutterhead periphery and rotates with cutterhead, tool rest the corresponding removable blade be connected one by one, and described blade is hinged on the periphery of cutterhead by tool rest.

5. steam-pressing brisk according to claim 4 prepares production line, it is characterized in that, described tool rest and corresponding being provided with along cutterhead radially slot and the plug of relative inserting on cutterhead, described slot be notch in cutterhead radially, the direct through groove that makes progress in cutterhead week of both ends open, the relative both sides cell wall block of described slot is in the both sides up and down of plug.

6. steam-pressing brisk according to claim 5 prepares production line, it is characterized in that, described slot on tool rest, the outer rim that plug is cutterhead, the trough wall surface of slot is and the outer peripheral face of cutterhead coincide complementary depression cylinder.

7. steam-pressing brisk according to claim 5 prepares production line, it is characterized in that, described cutter hub have at least two and along cutterhead circumferentially uniformly at intervals on the periphery of cutterhead.

8. steam-pressing brisk according to claim 5 prepares production line, it is characterized in that, described cutterhead has at least two and spaced apart at above-below direction, on main shaft, between adjacent two cutterheads, is arranged with for stoping the axle sleeve of adjacent two upper and lower move toward one another of cutterhead.

9. prepare production line according to the described steam-pressing brisk of any one in claims 1 to 3, it is characterized in that, described housing has columned internal face, the inwall of housing is provided with the liner of circular sleeve shape, the upper end of housing is provided with end cap, lower end is provided with base plate, be respectively equipped with the bearing block that is equipped with in the upper and lower end positions of main shaft place on described end cap and base plate, be equipped with the bearing with the main shaft adaptation in bearing block.

10. steam-pressing brisk according to claim 9 prepares production line, it is characterized in that, offer respectively on the bearing block on described end cap and base plate and connect inside and outside lubrication channel, each lubrication channel by pipeline connection on same lubricating pump.

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