CN203367280U - Sensor circuit assembly - Google Patents

Sensor circuit assembly Download PDF

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Publication number
CN203367280U
CN203367280U CN 201320214026 CN201320214026U CN203367280U CN 203367280 U CN203367280 U CN 203367280U CN 201320214026 CN201320214026 CN 201320214026 CN 201320214026 U CN201320214026 U CN 201320214026U CN 203367280 U CN203367280 U CN 203367280U
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CN
China
Prior art keywords
light
section
splicing ear
leading part
subject
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Expired - Fee Related
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CN 201320214026
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Chinese (zh)
Inventor
宫田毅
中岛淳
宫下诚司
大槻一也
今井清司
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Omron Corp
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Omron Corp
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Priority to CN 201320214026 priority Critical patent/CN203367280U/en
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Publication of CN203367280U publication Critical patent/CN203367280U/en
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Abstract

The utility model provides a sensor circuit assembly of a photoelectric sensor. The reliability of the photoelectric sensor can be improved and the manufacturing time of the photoelectric sensor can be reduced by adopting the sensor circuit assembly. The sensor circuit assembly comprises a light emitting element, a light receiving element, a light emitting lens portion, a light receiving lens portion, a light emitting support portion, a light receiving support portion, a connection portion and a lead frame, wherein the light emitting element and the light receiving element are oppositely arranged; the light emitting lens portion covers the light emitting element; the light receiving lens portion covers the light receiving element; the light emitting support extends from the light emitting element and supports the light emitting element; the light receiving support portion extends from the light receiving element and supports the light receiving element; one end of the light emitting support portion is connected with one end of the light receiving support portion through the connecting portion; the light emitting element is electrically connected with the light receiving element through the lead frame; and the light emitting lens portion and the light receiving lens portion are mutually different in shape. Therefore, the shape of the light emitting lens portion and the shape of the light receiving lens portion can be manufactured to be matched with the shapes of the light emitting element and the light receiving element respectively.

Description

The sensor circuit assembly
Technical field
The utility model relates to a kind of sensor circuit assembly, particularly for the sensor circuit assembly of photoelectric sensor.
Background technology
In existing photoelectric sensor, the transducer that comprises light-emitting component, photo detector and closure is arranged.For example at patent documentation Unexamined Patent 11-145505 in disclosed photoelectric sensor, light-emitting component is connected by lead frame with photo detector, and the part of lead frame seals by closure.And, be provided with splicing ear in the mode outstanding from closure.Be formed with the hole of inserting cable and wire on splicing ear, electric wire is fixed on splicing ear by soldering.
In above-mentioned photoelectric sensor, electric wire need be inserted in the hole on splicing ear, then, splicing ear need to be connected with the electric wire soldering.Therefore in the time of can increasing worker.
And, because splicing ear and closure are to form as one, so while carrying out above-mentioned soldering operation, closure likely is subject to the impact of soldering heating.
The utility model content
The purpose of this utility model is to provide a kind of assembly of the sensor circuit for photoelectric sensor, adopts this sensor circuit assembly, can improve the reliability of photoelectric sensor, and can reduce worker the time.
The sensor circuit assembly of an aspect of the utility model comprises: the light-emitting component and the photo detector that mutually arrange in opposite directions; Cover the light emission lens section of described light-emitting component and the sensitive lens section of the described photo detector of covering; Luminous support portion, extend from described light-emitting component, and support described light-emitting component; Be subject to the light support portion, extend from described photo detector, and support described photo detector; Connecting portion, connect an end and a described end that is subject to the light support portion of described luminous support portion; And lead frame, be electrically connected described light-emitting component and described photo detector, wherein, described light emission lens section is mutually different from the shape of described sensitive lens section.
And the diameter of preferred described sensitive lens section is greater than the diameter of described light emission lens section.
Further, preferred described connecting portion comprises circuit part, closure and a plurality of splicing ears of giving prominence to from described closure, described lead frame comprises main body leading part, luminous leading part and is subject to the light leading part, described circuit part is arranged on described main body leading part, described luminous leading part connects described main body leading part and described illuminating part, and the described light leading part that is subject to connects described main body leading part and described light accepting part.
Further, preferably the described light leading part that is subject to comprises that first is subject to light leading part and second to be subject to the light leading part, and described first is subject to the light leading part be separately from each other on fore-and-aft direction by the light leading part from described second and has different shape mutually.
Further, preferred described light-emitting component, described photo detector and described circuit part are arranged on described lead frame as one.
Further, preferably described luminous leading part be subject to the light leading part crooked upward, described a plurality of splicing ears are crooked downwards.
The effect of utility model
According to sensor circuit assembly of the present utility model, can improve the reliability of photoelectric sensor, and can reduce worker the time.
The accompanying drawing explanation
The stereogram that Fig. 1 is photoelectric sensor.
Each parts exploded perspective view that Fig. 2 is photoelectric sensor.
The stereogram that Fig. 3 is sensor main body.
The front view that Fig. 4 is sensor main body.
The end view that Fig. 5 is sensor main body.
The enlarged drawing that Fig. 6 is splicing ear.
The stereogram that Fig. 7 is support.
Fig. 8 is for meaning the stereogram of support, sensor main body and cable.
The vertical view that Fig. 9 is support.
The front view that Figure 10 is support.
The enlarged drawing that Figure 11 is the first electric wire maintaining part.
The end view that Figure 12 is support.
Figure 13 is the XIII-XIII sectional view in Figure 12.
The enlarged drawing that Figure 14 is splicing ear and the first terminal accommodation section.
Figure 15 is the XV-XV sectional view in Fig. 9.
The upward view that Figure 16 is support.
The stereogram that Figure 17 is main body cover.
Figure 18 is the stereogram of auxiliary shell.
The schematic diagram of fabrication technology that (A)~(C) of Figure 19 is sensor main body.
The packaging technology schematic diagram that Figure 20 is photoelectric sensor.
The packaging technology schematic diagram that Figure 21 is photoelectric sensor.
The packaging technology schematic diagram that Figure 22 is photoelectric sensor.
The schematic diagram that Figure 23 is the related splicing ear of other execution modes.
The schematic diagram that (A) of Figure 24, (B) are the related light emission lens section of other execution modes and sensitive lens section.
Embodiment
Below in conjunction with accompanying drawing, to relating to the assembly of the sensor circuit for photoelectric sensor 12 of the present utility model, describe.The stereogram that Fig. 1 is photoelectric sensor 1.Each parts exploded perspective view that Fig. 2 is photoelectric sensor.As shown in Figure 2, photoelectric sensor 1, it comprises sensor circuit assembly 2, support 3, auxiliary shell 4, main body cover 5, cable 6.
The stereogram that Fig. 3 is sensor circuit assembly 2.The front view that Fig. 4 is sensor circuit assembly 2.The end view that Fig. 5 is sensor circuit assembly 2.As shown in Figures 3 to 5, sensor circuit assembly 2 comprises illuminating part 21, light accepting part 22, connecting portion 20.Illuminating part 21, light accepting part 22 are integral with connecting portion 20.
In addition, in the present embodiment, crimping direction described later is referred to as to " below ".To be referred to as " top " with the direction of crimping opposite direction.To be referred to as " left and right directions " with light accepting part 22 direction side by side with direction and the illuminating part 21 of crimping direction quadrature.To be referred to as " fore-and-aft direction " with direction side by side of illuminating part 21 and light accepting part 22 and the direction of crimping direction quadrature.
As shown in Figure 4, illuminating part 21 comprises light-emitting component 211, light emission lens section 212, luminous support portion 210.Light-emitting component 211 is for example light-emitting diode.But, also can 211 uses using the element different from light-emitting diode as light-emitting component.Light-emitting component 211 is installed on lead frame 24 described later.Light emission lens section 212 covering luminous elements 211.Light emission lens section 212 sees rounded from light emission direction.Light emission lens section 212 is formed by the material with light transmission.Light emission lens section 212 for example is formed from a resin.Light-emitting component 211 is supported in luminous support portion 210.Extend upward from connecting portion 20 luminous support portion 210.Luminous support portion 210 comprises luminous leading part 242.
Light accepting part 22 configures with illuminating part 21 partition distance on left and right directions.Light accepting part 22 comprises photo detector 221, sensitive lens section 222, is subject to light support portion 220.Photo detector 221 is for example phototransistor.But, also can 221 uses using the element different from phototransistor as photo detector.Photo detector 221 is arranged on lead frame 24.Photo detector 221 configures relative to one another with light-emitting component 211., the related photoelectric sensor 1 of present embodiment is so-called transmission-type photoelectric sensor.Be subject to light support portion 220 to support photo detector 221.Extended upward from connecting portion 20 by light support portion 220.Be subject to light support portion 220 to there is the light of being subject to leading part 243.
Sensitive lens section 222 covers photo detector 221.Sensitive lens section 222 is rounded from seen by light direction.Sensitive lens section 222 and light emission lens section 212 configure relative to one another.The shape of sensitive lens section 222 is different from the shape of light emission lens section 212.Particularly, the area of sensitive lens section 222 is different from the area of light emission lens section 212.In other words, the diameter of sensitive lens section 222 is different from the diameter of light emission lens section 212.The diameter of sensitive lens section 222 is larger than the diameter of light emission lens section 212.Sensitive lens section 222 is formed by the material with light transmission.For example, sensitive lens section 222 is formed from a resin.Sensitive lens section 222 is formed by the material identical with light emission lens section 212.
Connecting portion 20 connects an end of luminous support portion 210 and is subject to an end of light support portion 220.Connecting portion 20 comprises circuit part 23, closure 25, main body wire portion 241, a plurality of splicing ear 26~29.
Circuit part 23 is via lead frame 24 and light-emitting component 211 and photo detector 221 electrical connections.Circuit part 23 is electronic circuits of controlling photo detector 221 and light-emitting component 211.Circuit part 23 is arranged on lead frame 24.For example, circuit part 23 can be arranged on lead frame 24 by methods such as wire-bonded (wirebonding).Circuit part 23 for example includes the IC chip.Circuit part 23 controls the luminous of light-emitting component 211.And, have or not and be subject to light on circuit part's 23 judgement photo detectors 221, and control output signal according to this judged result.And sensor circuit assembly 2 has action indicator 231.Circuit part 23 is according to the judged result control action indicator light 231 that is subject to light.Action indicator 231 is such as being the light-emitting components such as light-emitting diode, and it is installed on lead frame 24.
Lead frame 24 has above-mentioned main body leading part 241, luminous leading part 242, is subject to light leading part 243.Main body leading part 241 has the even shape extended towards the direction parallel with left and right and fore-and-aft direction.Main body leading part 241 is disposed at luminous leading part 242 and is subject between light leading part 243 on left and right directions.Foregoing circuit section 23 is arranged on main body leading part 241.And above-mentioned action indicator 231 is arranged on main body leading part 241.
Luminous leading part 242 is connected with light-emitting component 211 and main body leading part 241.Light-emitting component 211 is arranged on luminous leading part 242.Luminous leading part 242 is outstanding to the right from main body leading part 241.Luminous leading part 242 has crooked upward shape.As shown in Figure 3, luminous leading part 242 has the first luminous leading part 244 and the second luminous leading part 245.The first luminous leading part 244 and the second luminous leading part 245, configuration on fore-and-aft direction with being separated from each other.The first luminous leading part 244 has mutually different shapes from the second luminous leading part 245.
Be subject to light leading part 243 to be connected with photo detector 221 and main body leading part 241.Photo detector 221 is arranged on and is subject on light leading part 243.Relatively, perpendicular to the plane of left and right directions, be subject to light leading part 243 to there is the shape symmetrical with luminous leading part 242.Be subject to light leading part 243 outstanding to the left from main body leading part 241.Be subject to light leading part 243 to there is crooked upward shape.Being subject to light leading part 243 to have first is subject to light leading part 246 and second to be subject to light leading part 247.First is subject to light leading part 246 and second to be subject to light leading part 247 configuration on fore-and-aft direction with being separated from each other.First is subject to light leading part 246 and second to be subject to light leading part 247 to have different shape mutually.Perpendicular to the plane of left and right directions, the first luminous leading part 244 and first is subject to light leading part 246 to have symmetrical shape relatively.The second luminous leading part 245 and second is subject to the relative plane perpendicular to left and right directions of light leading part 247 to have symmetrical shape.
Closure 25 is closed circuit section 23 on lead frame 24.Part and the circuit part 23 of closure 25 sealing lead frames 24.Particularly, closure 25 closed circuit section 23 on main body leading part 241.And closure 25 is sealed action indicator 231 on main body leading part 241.Closure 25 is formed by the material with light transmission.Closure 25 for example is formed from a resin.Closure 25 has outstanding upward protuberance 251.Protuberance 251 configuration relative to action indicator 231.Closure 25 is formed by the material identical with light emission lens section 212 and sensitive lens section 222.
A plurality of splicing ears 26~29 are outstanding from closure 25, and configure side by side along left and right directions.Closure 25 has the first sidepiece 252 and the second sidepiece 253.The front surface that the first sidepiece 252 is closure 25.The second sidepiece 253 is positioned at the opposition side of the first sidepiece 252., the rear surface that the second sidepiece 253 is closure 25.In the first sidepiece 252 and the second sidepiece 253, a plurality of splicing ears 26~29 only are arranged on the first sidepiece 252., on the second sidepiece 253, splicing ear is not set.The front end of a plurality of splicing ears 26~29 configures towards below.As described later, a plurality of splicing ears 26~29 are crimped on respectively on many electric wires 61~64.
A plurality of splicing ears 26~29 have the first splicing ear 26, the second splicing ear 27, the 3rd splicing ear 28, the 4th splicing ear 29.The first splicing ear 26 and the 4th splicing ear 29 be configuration on left and right directions with being separated from each other.The second splicing ear 27 and the 3rd splicing ear 28 are configured between the first splicing ear 26 and the 4th splicing ear 29.The first splicing ear 26 and the 4th splicing ear 29 are for the power supply terminal of power supply is provided to circuit part 23.The second splicing ear 27 and the 3rd splicing ear 28 are the lead-out terminals from the output signal of circuit part 23 for output.
The first splicing ear 26 has the first pressure contact portion 261 and the first joint portion 262.The first joint portion 262 is in conjunction with the first pressure contact portion 261 and closure 25.The first joint portion 262 is integral and is connected with lead frame 24.The width of the first joint portion 262 is less than the width of the first pressure contact portion 261.In the first joint portion 262, the first splicing ear 26 has crooked shape downwards.
As shown in Figures 3 and 4, the first splicing ear 26 has the first press section 260.The first press section 260 is to press towards the crimping direction part of the first pressure contact portion 261., the first press section 260 is the parts that can press the first pressure contact portion 261 downwards.The first press section 260 is parts of end face (by the formed face of thickness part of plate-shaped member) of thickness direction of the thickness of slab of the first splicing ear 26.The first press section 260 has been configured in from the crimping direction projection outside the zone of closure 25., from crimping side, look up, the first press section 260 is not overlapping with closure 25.The first press section 260 has first step section 263 and second step section 264.First step section 263 and second step section 264 and the first joint portion 262 disposed adjacent.Between first step section 263 and second step section 264, the first joint portion 262 is connected with the first pressure contact portion 261.First step section 263 and second step section 264 have the even shape extended along left and right directions.
The enlarged drawing that Fig. 6 is the first pressure contact portion 261.The first pressure contact portion 261 has the shape of taper downwards.Particularly, the first pressure contact portion 261 has the first side end 265 and the second side end 266.The first side end 265 is right-hand end of pressure contact portion 261.The second side end 266 is positioned at the opposition side of the first side end 265., the second side end 266 is left end of the first pressure contact portion 261.The more past below of distance between the first side end 265 and the second side end 266 becomes less.
The front end of the first splicing ear 26 has otch 267., the first pressure contact portion 261 has otch 267.Otch 267 extends upward from the front end of the first splicing ear 26.Otch 267 has line part 268 and expansion section 269.Expansion section 269 is positioned at the below of line part 268.Expansion section 269 is arranged on the porch of otch 267.In expansion section 269, the width of otch 267 broadens towards below.Line part 268 is 269 extensions upward from expansion section, have rectilinear form.
The structure of the second splicing ear 27, the 3rd splicing ear 28 and the 4th splicing ear 29 is identical with the first splicing ear 26.Particularly, the second splicing ear 27 has the second pressure contact portion 271 and the second joint portion 272.The 3rd splicing ear 28 has the 3rd pressure contact portion 281 and the 3rd joint portion 282.The 4th splicing ear 29 has the 4th pressure contact portion 291 and the 4th joint portion 292.Because the structure of the second pressure contact portion 271, the 3rd pressure contact portion 281 and the 4th pressure contact portion 291 is identical with the first pressure contact portion 261, therefore, the description thereof will be omitted.Because the structure of the second joint portion 272, the 3rd joint portion 282 and the 4th joint portion 292 is identical with the first joint portion 262, therefore, the description thereof will be omitted.And as shown in Figure 3, the second splicing ear has the second press section 270.The 3rd splicing ear 28 has the 3rd press section 280.The 4th splicing ear 29 has the 4th press section 290.Because the structure of the second press section 270, the 3rd press section 280, the 4th press section 290 is identical with the first press section 260, therefore, the description thereof will be omitted.
The stereogram that Fig. 7 is support 3.Fig. 8 is for meaning the stereogram of support 3, sensor circuit assembly 2 and cable 6.As shown in Figure 8, cable 6 has many electric wires 61~64.Particularly, cable 6 comprises the first electric wire 61, the second electric wire 62, the 3rd electric wire 63, the 4th electric wire 64.Support 3 supports sensor circuit assembly 2 and many electric wires 61~64.
Support 3 has the first wall section 31.As shown in Figure 7, the first wall section 31 has a plurality of cable holding section 311~314.A plurality of cable holding section 311~314 holds respectively many electric wires 61~64.The first wall section 31 is run through on fore-and-aft direction in a plurality of cable holding section 311~314.A plurality of cable holding section 311~314 opens wide towards top.
In addition, as shown in Figure 2, cable 6 has crust 60.Crust 60 covers many electric wires 61~64.In the end of cable 6, crust 60 is removed, and exposes many electric wires 61~64.A plurality of cable holding section 311~314 keeps the many electric wires 61~64 that expose from this crust 60.
As shown in Figure 7, the first wall section 31 has the first cable holding section 311, the second cable holding section 312, the 3rd cable holding section 313 and the 4th cable holding section 314.The first~four cable holding section 311~314 configures side by side along left and right directions, and mutually is spaced.The first cable holding section 311 holds the first electric wire 61.The second cable holding section 312 holds the second electric wire 62.The 3rd cable holding section 313 holds the 3rd electric wire 63.The 4th cable holding section 314 holds the 4th electric wire 64.
The vertical view that Fig. 9 is support 3.As shown in Figure 9, the first cable holding section 311 extends along fore-and-aft direction.The first cable holding section 311 arrives the front end face 315 of the first wall section 31.The front view that Figure 10 is support 3.As shown in Fig. 7 and Figure 10, the first cable holding section 311 is open upwards.
As shown in Fig. 7 and Fig. 9, the first wall section 31 has a plurality of terminals accommodation section 316~319.A plurality of terminals accommodation section 316~319 holds respectively a plurality of splicing ears 26~29.Particularly, the first wall section 31 has the first terminal accommodation section 316, the second terminal accommodation section 317, the 3rd terminal accommodation section 318 and the 4th terminal accommodation section 319.The first~four terminal accommodation section 316-319 configures side by side along left and right directions, and mutually is spaced.The first terminal accommodation section 316 is configured to and the first cable holding section 311 quadratures.The first terminal accommodation section 316 holds the first splicing ear 26.The second terminal accommodation section 317 is configured to and the second cable holding section 312 quadratures.The second terminal accommodation section 317 holds the second splicing ear 27.The 3rd terminal accommodation section 318 is configured to and the 3rd cable holding section 313 quadratures.The 3rd terminal accommodation section 318 holds the 3rd splicing ear 28.The 4th terminal accommodation section 319 is configured to and the 4th cable holding section 314 quadratures.The 4th terminal accommodation section 319 holds the 4th splicing ear 29.
The first cable holding section 311 has the first electric wire maintaining part 311a and the first cord lead portion 311b.The first electric wire maintaining part 311a is positioned at than the first terminal accommodation section 316 more on the front.The first cord lead portion 311b is positioned at than 316Geng Kao rear, the first terminal accommodation section.
The enlarged drawing that Figure 11 is the first electric wire maintaining part 311a.In addition, in Figure 11, show the cross section of electric wire 61 together with the first electric wire maintaining part 311a.As shown in figure 11, the diameter d 2 of the diameter d 1 of the first electric wire maintaining part 311a and electric wire 61 is identical or be less than the diameter d 2 of electric wire 61.According to this formation, electric wire 61 is retained in the first electric wire maintaining part 311a and can't moves.
And as shown in figure 11, the first cable holding section 311 has the first insert port 311c.The first insert port 311c is the insert port of the electric wire 61 in the first electric wire maintaining part 311a.The width w1 of the first insert port 311c is less than the diameter d of electric wire 61 2.And the width w1 of the first insert port 311c is less than the diameter d 1 of the first electric wire maintaining part 311a.
The first cable holding section 311 has the insert port of expansion 311d.Enlarge the top that insert port 311d is positioned at the first insert port 311c.The width that enlarges insert port 311d broadens towards top.The width w2 of the upper end of expansion insert port 311d is larger than the diameter d of electric wire 61 2.According to this formation, can easily to the first insert port 311c, insert electric wire 61.Because the structure of the second~four cable holding section 312~314 is identical with the structure of the first cable holding section 311, therefore, description is omitted.
The end view that Figure 12 is support 3.Figure 13 is the XIII-XIII sectional view in Figure 12.As shown in Figure 7 and 13, the first terminal accommodation section 316 is opened wide towards top.As shown in figure 13, the first terminal accommodation section 316 has a pair of the first 316a of wall section, 316b.A pair of the first 316a of wall section, 316b configure side by side along left and right directions.The first splicing ear 26 is configured between a pair of the first 316a of wall section, 316b.The second terminal accommodation section 317 has a pair of the second 317a of wall section, 317b.A pair of the second 317a of wall section, 317b configure side by side along left and right directions.The second splicing ear 27 is configured between a pair of the second 317a of wall section, 317b.The 3rd terminal accommodation section 318 has a pair of the 3rd 318a of wall section, 318b.A pair of the 3rd 318a of wall section, 318b configure side by side along left and right directions.The 3rd splicing ear 28 is configured between a pair of the 3rd 318a of wall section, 318b.The 4th terminal accommodation section 319 has a pair of wall face 319a, 319b.A pair of wall face 319a, 319b configure side by side along left and right directions.The 4th splicing ear 29 is configured between a pair of wall face 319a, 319b.
As shown in figure 13, the first wall section 31 has a plurality of projection 316c, 317c, 318c, 319c.Projection 316c, 317c, 318c, 319c are separately positioned on the bottom of a plurality of terminals accommodation section 316~319.Terminal accommodation section 316~319 o'clock, the face relative with the front end of splicing ear 26~29 are accommodated at splicing ear 26~29 in the bottom of each terminal accommodation section 316~319.Particularly, the first wall section 31 has the first projection 316c, the second projection 317c, the 3rd projection 318c, the 4th projection 319c.The first projection 316c from the bottom of the first terminal accommodation section 316 to the otch 267(of the first splicing ear 26 with reference to Fig. 4) outstanding.The second projection 317c from the bottom of the second terminal accommodation section 317 to the otch 277(of the second splicing ear 27 with reference to Fig. 4) outstanding.The 3rd projection 318c from the bottom of the 3rd terminal accommodation section 318 to the otch 287(of the 3rd splicing ear 28 with reference to Fig. 4) outstanding.The 4th projection 319c from the bottom of the 4th terminal accommodation section 319 to the otch 297(of the 4th splicing ear 29 with reference to Fig. 4) outstanding.
The enlarged drawing that Figure 14 is the first splicing ear 26 and the first terminal accommodation section 316.Figure 14 shows the first~four splicing ear 26~29 and is configured in respectively the first splicing ear 26 and the first terminal accommodation section 316 under the locational state with electric wire 61~64 crimping.As shown in Figure 6, the first splicing ear 26 by thrusting electric wire 61 downwards with electric wire 61 crimping.The first splicing ear 26 thrusts electric wire 61 with the endothelium 611 that runs through electric wire 61 with the contacted mode of heart yearn 612.According to this formation, as shown in figure 14, because heart yearn 612 is interior by the first splicing ear 26 clampings at otch 267, thereby the first splicing ear 26 is connected with electric wire 61.
As shown in Figure 6, the width w3 of the otch 267 of the first splicing ear 26 is larger than the diameter d of heart yearn 612 3.And the width w3 of the otch 267 of the first splicing ear 26 is less than the width w7 of the bundle of a plurality of heart yearns 612 that there is no crimping.Therefore, when crimping, as shown in figure 14, the bundle of heart yearn 612 is inserted in the otch 267 of the first splicing ear 26 by distortion.In addition, in Fig. 6 and Figure 14, only the part of a plurality of heart yearns 612 marked to symbol 612.
At the first~four splicing ear 26~29, be configured under the locational state with electric wire 61~64 crimping, the first projection 316c does not contact with the first splicing ear 26, between the first projection 316c and the first splicing ear 26, is provided with gap.According to this formation, when the first splicing ear 26 is crimped on electric wire 61, the endothelium 611 of electric wire 61 can arrive by gap the outside of (escaping the れ Ru) otch 267.Less than the diameter d of the heart yearn of electric wire 61 612 3 apart from w4 between the first projection 316c and the first splicing ear 26.And, at the first~four splicing ear 26~29, being configured under the locational state with electric wire 61~64 crimping, the first step section 263 of the first splicing ear 26 and second step section 264 are outstanding upward from the first terminal accommodation section 316.
As shown in Fig. 7 and Fig. 9, support 3 has the second wall section 32 and the 3rd wall section 33.The second wall section 32 and the 3rd wall section 33 configure along left and right directions with being separated from each other.The second wall section 32 is connected with the right part of the first wall section 31.The 3rd wall section 33 is connected with the left part of the first wall section 31.The upper surface of the upper surface of the upper surface of the first wall section 31, the second wall section 32 and the 3rd wall section 33 is positioned at equal height.The upper surface of the upper surface of the upper surface of the first wall section 31, the second wall section 32 and the 3rd wall section 33 contacts with the bottom surface of sensor circuit assembly 2, and supports sensor circuit assembly 2.
As shown in Figures 7 and 8, support 3 has the first engaging portion 37 and the second engaging portion 38 with 2 engagings of sensing body circuit unit.The first engaging portion 37 and the second engaging portion 38 configure along left and right directions with being separated from each other.The first engaging portion 37 and the second engaging portion 38 extend to than above-mentioned the first wall section 31, the second wall section 32 and the 3rd wall section 33 more the top position.The leading section of the leading section of the first engaging portion 37 and the second engaging portion 38 has the shape outstanding towards direction close to each other.Particularly, the leading section of the first engaging portion 37 has outstanding to the left shape.The leading section of the second engaging portion 38 has outstanding to the right shape.Because sensor circuit assembly 2 is configured between the first engaging portion 37 and the second engaging portion 38, thus leading section engaging on the upper surface of closure 25 of the leading section of the first engaging portion 37 and the second engaging portion 38.According to this formation, sensor circuit assembly 2 is fixed on support 3.
As shown in figure 10, the leading section of the first engaging portion 37 has the first inclined plane 371.The leading section of the second engaging portion 38 has the second inclined plane 381.The first inclined plane 371 and the second inclined plane 381 are in its mode of broadening of distance each other and tilting towards top.Therefore, by sensor circuit assembly 2 being pressed into to the first engaging portion 37 and the second engaging portion 38 downwards, interval between the first engaging portion 37 and the second engaging portion 38 broadens, and can easily sensor circuit assembly 2 be configured between the first engaging portion 37 and the second engaging portion 38.And, at above-mentioned the first~four splicing ear 26~29, being configured under the locational state with electric wire 61~64 crimping, the first engaging portion 37 and the second engaging portion 38 arrive the position with 2 engagings of sensor circuit assembly.And, at the first~four splicing ear 26~29, be configured under the locational state with electric wire 61~64 crimping, as shown in Figure 8, the bottom surface of sensor circuit assembly 2 is supported by the upper surface of the upper surface of the upper surface of the first wall section 31, the second wall section 32 and the 3rd wall section 33.
As shown in Fig. 7 and Fig. 9, support 3 has recess 34.Recess 34 on left and right directions between the second wall section 32 and the 3rd wall section 33.Recess 34 is positioned at the rear of the first wall section 31.
As shown in Fig. 9 and Figure 13, support 3 has hole 35.Support 3 is run through in hole 35 along the vertical direction.Hole 35 is arranged in recess 34.As shown in figure 13, hole 35 has the first hole section 351, the second hole section 352 and the 3rd hole section 353.35 axis direction configures side by side along hole for the first hole section 351, the second hole section 352 and the 3rd hole section 353., the first hole section 351, the second hole section 352 and the 3rd hole section 353 configuration side by side along the vertical direction.
The first hole section 351 has the shape of the linearity extended along the vertical direction.The internal diameter of the first hole section 351 is larger than the external diameter of cable 6.The second hole section 352 comprises 35 upper end, hole., the second hole section 352 is connected with the bottom of recess 34.The internal diameter of the second hole section 352 is larger than the internal diameter of the first hole section 351.Particularly, the internal diameter of the second hole section 352 becomes large towards top.The 3rd hole section 353 is between the first hole section 351 and the second hole section 352.It is large that the internal diameter of the 3rd hole section 353 becomes towards top.The internal diameter of the 3rd hole section 353 is larger than the internal diameter of the first hole section 351, and less than the internal diameter of the second hole section 352.
Figure 15 is the XV-XV sectional view in Fig. 9.The upward view that Figure 16 is support 3.In addition, schematically show the state of cable 6 patchholes 35 in Figure 15.As shown in Figure 15 and Figure 16, support 3 has location division 36.Location division 36 is configured to above hole 35 overlapping with the part in hole 35.The bottom surface that location division 36 is the first wall section 31.
As shown in Fig. 9 and Figure 13, the inner face in hole 35 has a plurality of projections 354~357.A plurality of projections 354~357 from hole 35 interior towards hole 35 central axis outstanding.A plurality of projections 354~357 configure with same intervals on the interior Zhou Fangxiang in hole 35.The diameter of a circle of the front end by a plurality of projections 354~357 is less than the external diameter of cable 6.And towards hole, 35 central axis has the shape of taper to projection 354~357.Therefore, as shown in figure 15, once cable 6 be inserted in hole 35, the front end of projection 354~357 outer surface of cable 6 of nipping.According to this formation, can prevent that cable 6 from coming off.Particularly, the inner face in hole 35 has the first projection 354, the second projection 355, the 3rd projection 356, the 4th projection 357.As shown in figure 15, the first projection 354 has inclined plane 354a and engaging face 354b.Inclined plane 354a is with respect to the axis direction in hole 35 and tilt.Inclined plane 354a tilts for 35 the central axis the closer to hole more upwards.Engaging face 354b from hole 35 interior towards hole 35 central axis outstanding, and engaging is on the outer surface of cable 6.Because the structure of the second~four projection 355~357 is identical with the first projection 354, therefore, the description thereof will be omitted.Due to the shape of a plurality of projections 354~357 as above, cable 6 can easily make progress in patchhole 35, but cable 6 movements downwards in hole 35 are restricted.
As mentioned above, the internal diameter in hole 35 is larger than the external diameter of cable 6.And, because cable 6 is supported by a plurality of projections 354~357, between cable 6 and hole 35, be provided with gap.Binding agent flows in this gap, and cable 6 bonds with the inner face in hole 35 by binding agent.
The stereogram that Figure 17 is main body cover 5.Main body cover 5 has the inner space that holds sensor circuit assembly 2 and support 3.Be provided with opening 51 on the bottom surface of main body cover 5.Therefore, the inner space of main body cover 5 is opened wide downwards.Sensor circuit assembly 2 and support 3, be disposed at the inner space of main body cover 5 by opening 51.
As shown in figure 17, main body cover 5 has main body cover 5 is installed on to the first required installing hole 521 of various machines and the second installing hole 522.The first installing hole 521 and the second installing hole 522 run through main body cover 5 on fore-and-aft direction.The front surface 52 of main body cover 5 has the first fixing hole 523 and the second fixing hole 524.As shown in Figure 7, the front surface of support 3 has the first fixed projection 391 and the second fixed projection 392.The first fixed projection 391 engagings are in the first fixing hole 523.The second fixed projection 392 engagings are in the second fixing hole 524.According to this formation, main body cover 5 is fixed on support 3.In addition, as shown in Figure 9, the rear surface of support 3 has the 3rd fixed projection 393 and the 4th fixed projection 394.And, although omitted diagram, the rear surface of main body cover 5 has the 3rd fixing hole and the 4th fixing hole.The 3rd fixed projection 393 engagings of support 3 are in the 3rd fixing hole.The 4th fixed projection 394 engagings of support 3 are in the 4th fixing hole.
As shown in Fig. 7 and Fig. 9, support 3 has the first end face 321 and the second end face 322.The first end face 321 and the second end face 322 are parts of the front surface of support 3.Above-mentioned the first fixed projection 391 is forwards outstanding from the first end face 321.The second fixed projection 392 is forwards outstanding from the second end face 322.The front end face 315 of the first wall section 31 on left and right directions between first end face 321 and the second end face 322.The front end face 315 of the first wall section 31 has the shape more rearward caved in than the first end face 321 and the second end face 322.
As shown in figure 17, main body cover 5 has diffuser section 53, is subject to light shield section 54, detects groove 55.Diffuser section 53 holds light-emitting component 211.Be subject to light shield section 54 to hold photo detector 221.Diffuser section 53 with configured along left and right directions by light shield section 54 with being separated from each other.Detect groove 55 in diffuser section 53 and be subject between light shield section 54.
Diffuser section 53 has luminous slit 531.Luminous slit 531 extends along the vertical direction.Luminous slit 531 at least extends to from the position relative with light-emitting component 211 and arrives the position of detecting groove 55 bottoms.Particularly, luminous slit 531 extends to from the position relative with light emission lens section 212 and arrives the position of detecting groove 55 bottoms.Be subject to light shield section 54 to there is the optical slits of being subject to 541.Be subject to optical slits 541 configuration relative to luminous slit 531.Extended along the vertical direction by optical slits 541.At least extended to from the position relative with photo detector 221 by optical slits 541 and arrive the position of detecting groove 55 bottoms.Extended to from the position relative with sensitive lens section 222 by optical slits 541 and arrive the position of detecting groove 55 bottoms.
Main body cover 5 has position of components mark 532,542 and detects sounding mark 533,543.Position of components mark 532,542 is configured in the position that is equivalent to photo detector 221 and light-emitting component 211 positions.Particularly, position of components mark 532,542 is configured in the position of the center of the center that is equivalent to light emission lens section 212 and sensitive lens section 222.Detection sounding mark 533,543 is illustrated in to detect in groove 55 detected object is detected to the required detection degree of depth.When object arrives the position of detecting below the degree of depth in detecting groove 55, can pass through stably detected object thing of light-emitting component 211 and photo detector 221.
Position of components mark 532,542 and detection sounding mark the 533, the 543rd, be marked on the mark on main body cover 5.Position of components mark 532,542 is marked on respectively the front surface of diffuser section 53 and is subject on the front surface of light shield section 54.Detecting sounding mark 533,543 is marked on respectively the front surface of diffuser section 53 and is subject on the front surface of light shield section 54.In the present embodiment, position of components mark the 532, the 542nd, triangle mark.Detect sounding mark the 533, the 543rd, bar-shaped mark.Position of components mark 532,542 and detection sounding mark the 533, the 543rd, by being formed at the lip-deep concavo-convex formed of main body cover 5.Particularly, position of components mark 532,542 has from the shape of the surface depression of main body cover 5.Detecting sounding mark 533,543 has from the shape of the surface depression of main body cover 5.In addition, although not shown, position of components mark 532,542 also can be marked on respectively the rear surface of diffuser section 53 and be subject on the rear surface of light shield section 54.And, detect sounding mark 533,543 and also can be marked on respectively the rear surface of diffuser section 53 and be subject on the rear surface of light shield section 54.
Main body cover 5 has more than one indicator light window 525,551.Particularly, main body cover 5 has the first indicator light window 525, the second indicator light window 551, the 3rd indicator light window (not shown).The first indicator light window 525 is arranged on the front surface 52 of main body cover 5.The second indicator light window 551 is arranged on the bottom of detecting groove 55.The 3rd indicator light window is arranged on the rear surface of main body cover 5.The first indicator light window 525, the second indicator light window 551 are configured to relative with the protuberance 251 of sensor circuit assembly 2 with the 3rd indicator light window.
Figure 18 is the stereogram of auxiliary shell 4.Auxiliary shell 4 is configured between main body cover 5 and sensor circuit assembly 2.Auxiliary shell 4 suppresses seeing through of stray light, and infrared ray is seen through efficiently.For example, auxiliary shell 4 is that resin is made.
Auxiliary shell 4 has luminous cap 41, is subject to light cap 42, connects shell section 43.Connecting shell section 43 connects luminous cap 41 and is subject to light cap 42.Luminous cap 41 comprises for configuring the first spatial accommodation 411 of light-emitting component 211.Luminous cap 41 is from the light emission direction covering luminous element 211 of light-emitting component 211.At the opposition side of light emission direction, the first spatial accommodation 411 integral body across Luminous cover section 41 on above-below direction is opened wide., the right side of the first spatial accommodation 411 is opened wide across the integral body of above-below direction.The first spatial accommodation 411 runs through luminous cap 41 along the vertical direction.
Comprised for configuring the second spatial accommodation 421 of photo detector 221 by light cap 42.Be subject to light cap 42 to cover photo detector 221 from the light direction that is subject to of photo detector 221.Be subject to the opposition side of light direction, the second spatial accommodation 421 opens wide across the integral body that is subject to light cap 42 on above-below direction., the left side of the second spatial accommodation 421 is opened wide across the integral body of above-below direction.The second spatial accommodation 421 runs through along the vertical direction and is subject to light cap 42.
The inner surface 412 of the first spatial accommodation 411 sides of luminous cap 41 has towards the shape of light emission direction taper., the inner surface of luminous cap 41 has towards the shape of photo detector 221 side tapers.Therefore, in the time assisting shell 4 to be arranged on sensor cluster 2, contact with the inner surface 412 of luminous cap 41 by light emission lens section 212, thereby carry out positioning luminous cap 41.Had towards the shape that is subject to the light direction taper by the inner surface 422 of the second spatial accommodation 421 sides of light cap 42., had towards the shape of light-emitting component 211 side tapers by the inner surface 422 of light cap 42.Therefore, in the time assisting shell 4 to be arranged on sensor circuit assembly 2, by sensitive lens section 222, with the inner surface 422 that is subject to light cap 42, contact, thereby locate, be subject to light cap 42.
Be provided with projection 413 on the inner surface 412 of luminous cap 41.Under state in light emission lens section 212 is configured in the first spatial accommodation 411, the upper end of projection 413 contacts with the bottom surface of light emission lens section 212.And, be provided with projection 423 on the inner surface 422 that is subject to light cap 42.Under state in sensitive lens section 222 is configured in the first spatial accommodation 411, the upper end of projection 423 contacts with the bottom surface of sensitive lens section 222.According to this formation, can prevent that the relatively auxiliary shell 4 of sensor circuit assembly 2 from coming off downwards.
Auxiliary shell 4 has light-emission window section 44 and is subject to optical window section 45.Light-emission window section 44 has the convex shape outstanding towards light emission direction from luminous cap 41.Light-emission window section 44 extends along the vertical direction.Light-emission window section 44 has the shape that the luminous slit 531 with aforementioned body shell 5 matches.Light-emission window section 44 is inserted in luminous slit 531.Had from being subject to light cap 42 towards being subject to the outstanding convex shape of light direction by optical window section 45.Extended along the vertical direction by optical window section 45.Be subject to optical window section 45 to there is the shape that matched by optical slits 541 with aforementioned body shell 5.Be inserted into by optical window section 45 is subject in optical slits 541.
Auxiliary shell 4 has the first indicator light opening 431 and the second indicator light opening 432.The first indicator light opening 431 is arranged on and is connected in shell section 43 with the second indicator light opening 432.It is relative with the protuberance 251 of sensor circuit assembly 2 that the first indicator light opening 431 is configured to.At auxiliary shell 4, be installed under the state on sensor circuit assembly 2, protuberance 251 is configured in the first indicator light opening 431.The second indicator light opening 432, with respect to the symmetry axis extended along the vertical direction, has the shape symmetrical with the first indicator light opening 431.And auxiliary shell 4 has symmetrical shape with respect to the symmetry axis extended along the vertical direction.Therefore, can with in contrast with the previous embodiment towards the shell 4 of assisting be arranged on sensor circuit assembly 2., can, when being arranged in sensitive lens section 222 by luminous cap 41, be arranged in light emission lens section 212 by light cap 42.Now, the protuberance 251 of sensor circuit assembly 2 is configured in the second indicator light opening 432.
Next, the manufacturing process of photoelectric sensor 1 described.Figure 19 means the manufacturing process of sensor circuit assembly 2.At Figure 19 (A) in represented technique, thereby tabular framework is got through the lead frame 240 that forms the regulation shape by punch process.And, the IC chip 230 of mounting circuit section 23, action indicator 231, light-emitting component 211, photo detector 221 on lead frame 240.
Next, in the represented technique of (B) of Figure 19, closure 25, light emission lens section 212 and sensitive lens section 222 moulding on lead frame 240.Closure 25, light emission lens section 212 are formed by identical moulding material with sensitive lens section 222, and closure 25, light emission lens section 212 are with general mould one-shot forming with sensitive lens section 222.
Next, at Figure 19 (C), in represented technique, remove unnecessary part in lead frame 240, form the lead frame 24 of above-mentioned sensor circuit assembly 2.Afterwards, bending is subject to light leading part 243 and luminous leading part 242 upward.And, crooked the first~four splicing ear 26~29 downwards.
Figure 20~Figure 22 means the packaging technology of photoelectric sensor 1.At first, in the technique meaned at Figure 20, cable 6 is arranged on support 3.Here, the crust 60 of the leading section by prior cut-out cable 6, thus expose many electric wires 61~64.And, be moved upward the electric wire 61~64 exposed and there is the part of the crust 60 of cable 6, and inserting in the hole 35 of support 3.Afterwards, forwards pull electric wire 61~64, and insert in the first~four cable holding section 311~314.
Next, at Figure 21, in represented technique, sensor circuit assembly 2 is installed on support 3.Here, sensor circuit assembly 2 moves down towards support 3.Like this, the first~four splicing ear 26~29 is inserted into respectively in the first~four terminal accommodation section 316~319.Now, the first~four splicing ear 26~29 thrusts the electric wire 61~64 in the first~four cable holding section 311~314, is crimped on electric wire 61~64.If sensor circuit assembly 2 is pressed downwards towards support 3 until with the first engaging portion 37 and second engaging portion 38 engagings of support 3, the first~four splicing ear 26~29 arrives crimping position, completes the crimping of the first~four splicing ear 26~29 and electric wire 61~64.And, from the front end face 315 outstanding unnecessary electric wires of the first wall section 31, be cut off.
Next, at Figure 22, in represented technique, will assist shell 4 to be arranged on sensor circuit assembly 2.Here, move down towards sensor circuit assembly 2 by making auxiliary shell 4, thereby will assist shell 4 to be enclosed within on sensor circuit assembly 2.Like this, light emission lens section 212 is configured in the first spatial accommodation 411.And sensitive lens section 222 is configured in the second spatial accommodation 421.
Then, main body cover 5 is arranged on support 3.Here, move down towards transducer major circuit components 2 and support 3 by making main body cover 5, thereby main body cover 5 is enclosed within on sensor circuit assembly 2, support 3 and auxiliary shell 4.Like this, sensor circuit assembly 2, support 3 are configured in the inner space of main body cover 5 with auxiliary shell 4.And, in the light-emission window section 44 of auxiliary shell 4 is inserted into luminous slit 531 in, be inserted into by optical window section 45 and be subject in optical slits 541.
The effect of the photoelectric sensor 1 that present embodiment is related is as follows.In this photoelectric sensor 1, light-emitting component 211, photo detector 221 are integrated with closure 25.Therefore, can integratedly the sensor circuit assembly 2 that comprises light-emitting component 211, photo detector 221 and closure 25 be arranged on support 3.And, because the first~four splicing ear 26~29 is crimped on respectively on electric wire 61~64, so do not need welding.Therefore, in the time of can reducing worker.
And, owing to not needing welding, therefore, even the distance between closure 25 and first~the 4th splicing ear 26~29 is little, also can prevent the thermal impact to circuit part 23 and closure 25.According to this formation, can improve reliability.Also have, because the front end of the first~four splicing ear 26~29 configures down, therefore, move towards below by making sensing body circuit unit 2, can easily the first~four splicing ear 26~29 be crimped on electric wire 61~64.As mentioned above, in the photoelectric sensor 1 that relates to the present embodiment, reliability is high and easily realize miniaturization, and can reduce worker the time.
Particularly, when configuring a plurality of splicing ear side by side as in the present embodiment, in small-sized photoelectric sensor, the distance between splicing ear becomes very little.Now, be difficult for welding electric wire on each splicing ear, the adjacent problems such as splicing ear short circuit likely occur.But, in present embodiment, in related photoelectric sensor 1, because a plurality of splicing ears 26~29 are connected with electric wire 61~64 by crimping, therefore, can solve problem as above.
Also have, because the first splicing ear 26 has the first press section 260, but by pressing first press section 260 crimping the first splicing ears 26.Therefore, with the situation of pressing closure for crimping, compare, can suppress the burden to closure 25.According to this formation, can further improve reliability.
Each splicing ear 26~29, outstanding to front-rear direction from closure 25, and have towards the shape of below bending.Therefore, the press section 260,270,280,290 of each splicing ear 26~29 has been configured in from the crimping direction projection outside the zone of closure 25.Therefore, press the press section 260,270,280,290 o'clock of each splicing ear 26~29 from top, closure 25 is difficult to become obstruction.According to this formation, can easily carry out crimping.And, the part of the thickness direction end face of the thickness of slab that pressure contact portion 260,270,280,290 is splicing ear 26~29.Therefore, can easily form press section 260,270,280,290.Also have, be provided with press section 260,270,280,290 on each splicing ear 26~29.Therefore, compare when only on part splicing ear 26~29, press section being set, can press equably each splicing ear 26~29.According to this formation, each splicing ear 26~29 of crimping accurately.
Crimping is by the first~four splicing ear 26~29 is pressed to electric wire 61~64, and the endothelium that makes the first~four splicing ear 26~29 wear out electric wire 61~64 contacts with heart yearn.Therefore, do not need to cut off in advance the endothelium of electric wire 61~64, i.e. easily crimping.According to this formation, in the time of can reducing worker.
A plurality of cable holding section 311~314 is spaced mutually.Therefore, can prevent the contact of electric wire 61~64.
A plurality of cable holding section 311~314 extends along fore-and-aft direction.Therefore, when manufacturing photoelectric sensor 1, electric wire 61~64 configures along fore-and-aft direction in cable holding section 311~314.And, move and press to electric wire 61~64 towards below by making splicing ear 26~29, can easily carry out the crimping of splicing ear 26~29.
Cable 6 is configured to through hole 35.Support 3 is run through in hole 35 along the vertical direction.Therefore, the direction direction of cable 6 patchholes 35 and electric wire 61~64 are configured in cable holding section 311~314 is mutually vertical.Therefore, the situation identical with the configuration direction of electric wire 61~64 with the direction of cable 6 patchholes 35 compared, and when inserting cable 6, can prevent that electric wire 61~64 tops from wearing sensor circuit assembly 2.
The width of the first insert port 311c of the first cable holding section 311 is less than the diameter d of electric wire 61 2.Therefore, can improve the confining force to electric wire 61 of the first cable holding section 311., electric wire 61 is difficult to come off from the first cable holding section 311.And, while by the first insert port 311c, electric wire 61 being inserted to the first cable holding section 311, can obtain and insert sense.According to this formation, when manufacturing photoelectric sensor 1, the operator can easily hold whether completed the installing wire to cable holding section.About the second~four cable holding section 312~314, also there is the effect identical with the first cable holding section 311.
The first~four terminal accommodation section 316~319 is spaced mutually.Therefore, can prevent that adjacent splicing ear from contacting.
The first terminal accommodation section 316 is configured to and the first cable holding section 311 quadratures.Now, by the first splicing ear 26 is inserted to the first terminal accommodation section 316, can easily the first splicing ear 26 be thrust in the electric wire 61 be configured in the first cable holding section 311.About the second~four splicing ear 27~29, also there is the effect identical with the first splicing ear 26.
The first splicing ear 26 is configured between a pair of the first 316a of wall section, 316b.Therefore, the distortion of the first splicing ear 26 during crimping is limited by a pair of the first 316a of wall section, 316b.Form according to this, can guarantee significantly the crimp strength of the first splicing ear 26 and electric wire.About the second~four splicing ear 27~29, also there is the effect identical with the first splicing ear 26.
In the first terminal accommodation section 316, the first projection 316c is outstanding towards the otch 267 of the first splicing ear 26.Therefore, when crimping, the heart yearn 612 of electric wire 61 is pressed in the otch 267 of the first splicing ear 26 by the first projection 316c.Therefore, in the time of can preventing crimping, heart yearn 612 is thrown off from the otch 267 of the first splicing ear 26.Form according to this, can accurately guarantee being connected of the first splicing ear 26 and heart yearn 612.About the second~four splicing ear 27~29, also there is the effect identical with the first splicing ear 26.
At splicing ear 26~29, be configured under the state with the position of electric wire 61~64 crimping, the first engaging portion 37 and the second engaging portion 38 arrive the position with 2 engagings of sensor circuit assembly.Therefore, due to the first engaging portion 37 and the second engaging portion 38 engagings on sensor circuit assembly 2, thereby can firmly maintain the crimping of the first~four splicing ear 26~29 and electric wire 61~64.And, when crimping, when the first~four splicing ear 26~29 is configured in the position with electric wire 61~64 crimping, the first engaging portion 37 and the second engaging portion 38 arrive the position with 2 engagings of sensor circuit assembly.Therefore, the operator, by the first engaging portion 37 and the second engaging portion 38 situation of engaging on sensor circuit assembly 2, can easily hold the crimping that whether completes the first~four splicing ear 26~29.
Luminous leading part 242 be subject to light leading part 243 crooked upward.The first~four splicing ear 26~29 is crooked downwards.Therefore, when pressing the first~four splicing ear 26~29 downwards and being crimped on electric wire 61~64, luminous leading part 242 be subject to light leading part 243 can not hinder crimping.
In first sidepiece 252 and the second sidepiece 253 of closure 25, the first~four splicing ear 26~29 only is arranged on the first sidepiece 252.In the situation that on both of the first sidepiece 252 and the second sidepiece 253, splicing ear is set, the mode that need to balancedly apply with the splicing ear of the splicing ear to the first sidepiece 252 and the second sidepiece 253 power is carried out crimping, but and is not easy.And, for the splicing ear of the splicing ear to the first sidepiece 252 and the second sidepiece 253 balancedly applies power, the closure 25 of pressing between the first sidepiece 252 and the second sidepiece 253 is comparatively effective, but likely damages closure 25.On the contrary, as shown in the embodiment, by the first~four splicing ear 26~29 only is set on the first sidepiece 252, can be easily even a plurality of splicing ears 26~29 of crimping.
The width of the first joint portion 262 of the first splicing ear 26 is less than the width of the first pressure contact portion 261.Therefore, when identical with the width of the width of the first joint portion 262 and the first pressure contact portion 261, compare, can crooked the first splicing ear 26 of enough less power.Similarly, to the second~four splicing ear 27~29, also can enough less power bendings.Therefore, when carrying out the bending machining of the first~four splicing ear 26~29, can reduce the related power of closure 25 of sensor circuit assembly 2.Form the breakage of the closure 5 in the time that bending machining can being prevented according to this.And, can enough less power bendings first~the 4th splicing ear 26~29, can improve the accuracy of the angle of bend of the first~four splicing ear 26~29.
The first press section 260 is outstanding from the surface of the first terminal accommodation section 316.Therefore, when crimping the first splicing ear 26, can easily press the first press section 260.Thus, can easily the first splicing ear 26 be crimped on electric wire 61.About the second~four splicing ear 27~29, also have and the identical effect of the first splicing ear 26.
The width w3 of the otch 267 of the first splicing ear 26 is less than the width w7 of the bundle of the heart yearn 612 that there is no crimping.Now, due to heart yearn 612 to be bundled in otch 267 interior by the first splicing ear 26 clamping, thereby can firmly connect heart yearn 612 and the first splicing ear 26.About the second~four splicing ear 27~29, also there is the effect identical with the first splicing ear 26.
The inner surface in the hole 35 of support 3 has the first~four projection 354~357.Therefore, can guarantee that by the first~four projection 354~357 gap between the outer surface of the inner surface in hole 35 and cable 6 is even.Therefore, when being bonded on hole 35 by cable 6, can make equably between binding agent ostium 35 and cable 6.Form according to this, can improve the adhesion strength of cable 6.
In the hole 35 of support 3, the internal diameter of the second hole section 352 is larger than the internal diameter of the first hole section 351.And towards hole, 35 end direction becomes large to the internal diameter of the second hole section 352.Therefore, binding agent is easy between ostium 35 and cable 6.Form according to this, can reduce the generation of bonding defect.
The location division 36 of support 3 is configured to above hole 35 overlapping with the part in hole 35.Therefore, can easily carry out the location of upper end of the crust 60 of cable 6.And location division 36 is parts of the first wall section 31.Therefore, the first wall section 31 can be doubled as to location division 36 uses.
The area of light emission lens section 212 is different from the area of sensitive lens section 222.Therefore, the area of the area of light emission lens section 212 and sensitive lens section 222 can be set respectively for to the size that is applicable to light-emitting component 211 and photo detector 221.And, because light-emitting component 211 and photo detector 221 are arranged on the lead frame 24 of one, therefore, when manufacturing sensor circuit assembly 2, can carry out the moulding of light emission lens section 212 and sensitive lens section 222 simultaneously.Therefore, even the area of light emission lens section 212 is different from the area of sensitive lens section 222, also without using different moulds, can carry out the moulding of light emission lens section 212 and sensitive lens section 222 by enough common moulds.According to this formation, in the time of can reducing worker and cost.
Although cable 6 is by making it towards support 3, move up and be installed on support 3, sensor circuit assembly 2 is by making it towards support 3, move down and be installed on support 3.And auxiliary shell 4 and main body cover 5 are also by making it towards support 3, move down and be installed on support 3.Therefore, after being arranged on support 3 by cable 6, successively sensor circuit assembly 2, auxiliary shell 4 are assembled on support 3 with main body cover 5 in the same direction.Form according to this, can easily carry out the assembling of photoelectric sensor 1.
Main body cover 5 has the sounding mark 533,543 of detection.Light-emitting component 211 in detection sounding mark 533,543 expression detection grooves 55 and the detection degree of depth of photo detector 221.Therefore, the user can easily hold the detection degree of depth by detecting sounding mark 533,543.And, owing to detecting sounding mark the 533, the 543rd, by recess, formed, therefore, detect the anti-skid structure that sounding mark 533,543 can double as photoelectric sensor 1.
Above, an execution mode of the present utility model is illustrated, but the utility model is not limited to above-mentioned execution mode, can carry out various changes within not breaking away from the spiritual scope of utility model.
The utility model is not limited to transmission-type photoelectric sensor, also applicable to reflective photoelectric sensor.
The shape of splicing ear, be not limited to the shape of the splicing ear in above-mentioned execution mode.For example, splicing ear 71 as shown in figure 23 is such, also can have the shape of front end taper.Splicing ear 71 is connected with electric wire 61 by thrusting electric wire 61.Now, splicing ear 71 contacts with heart yearn 612 by thrusting electric wire 61, thus splicing ear 71 and electric wire 61 electrical connections.Perhaps splicing ear also can be configured to run through closure.Now, press the end of splicing ear by the top from closure, splicing ear can be crimped on electric wire.
The material of light emission lens section 212, sensitive lens section 222 and closure 25, be not limited to above-mentioned material.For example, light emission lens section 212, sensitive lens section 222 can be also to be formed by the material beyond resin with closure 25.And light emission lens section 212, sensitive lens section 222 and closure 25 can be different materials.But, for light emission lens section 212, sensitive lens section 222 and closure 25 is one-body molded, light emission lens section 212, sensitive lens section 222 are preferably formed by commaterial with closure 25.Closure 25 is not limited to the part of sealing lead frame 24, also can seal whole lead frame 24.
The shape of light emission lens section 212 and sensitive lens section 222 is not limited to circle.For example, as shown in Figure 24 (A), the shape of light emission lens section 212 and sensitive lens section 222 can be also oval.Perhaps, as shown in Figure 24 (B), light emission lens section 212 and sensitive lens section 222 can be also that a side is circle, and the opposing party is oval.And, in (B) of Figure 24, light emission lens section 212 is oval, sensitive lens section 222 is circular, still, can be also that light emission lens section 212 is circle, and sensitive lens section 222 is oval.
The shape of luminous leading part 242 can be mutually asymmetric with being subject to the shape of light leading part 243.It can be identical shaped or symmetrical shape that the shape of the first luminous leading part 244 and first is subject to the shape of light leading part 245.It can be identical or symmetrical shape that the shape of the second luminous leading part 246 and second is subject to the shape of light leading part 247.
The quantity of splicing ear is not limited to four.Sensor circuit assembly 2 can have and is less than four or than the splicing ear more than four.With the quantity of splicing ear accordingly, sensor circuit assembly 2 can have and is less than four or than the cable holding section more than four.And, with the quantity of splicing ear accordingly, sensor circuit assembly 2 can have and is less than four or than the terminal accommodation section more than four.The projection quantity of the inner surface in hole 35 is not limited to four, so long as get final product more than three.And, can omit action indicator 231 in sensor circuit assembly 2.
The configuration of a plurality of splicing ears also is not limited to the configuration in above-mentioned execution mode.For example, a plurality of splicing ears also can be arranged on the first sidepiece 252 of closure 25 and the second sidepiece 253 on both.But, be arranged on the first sidepiece 252 of closure 25 and the second sidepiece 253 on both the time at a plurality of splicing ears, when crimping, need to press the splicing ear of the first sidepiece 252 and the splicing ear of the second sidepiece 253 by identical power.Therefore, from easily manufacturing the viewpoint of photoelectric sensor, preferred a plurality of splicing ears only are arranged on in the first sidepiece 252 of closure 25 and the second sidepiece 253.
And, in the above-described embodiment, when overlooking observation (seeing from top to bottom), closure 25 be shaped as quadrangle, but closure can be also other shape.For example, when overlooking observation, closure can be also triangle.Now, by only on one side of opposite side respect to one another, splicing ear being set, can similarly utilize uniform power to press splicing ear with above-mentioned execution mode.
The width of splicing ear otch also can be less than the diameter of heart yearn.Now, be out of shape and be pressed into otch by heart yearn, thereby can firmly connect heart yearn and splicing ear.
In the above-described embodiment, after the crimping that has completed the first~four splicing ear 26~29 and electric wire 61~64, cut off redundant electric wires.Also can, before the crimping that completes the first~four splicing ear 26~29 and electric wire 61~64, cut off redundant electric wires.
The shape that detects sounding mark 533,543 is not limited to the shape fallen in from the surface of main body cover 5, can be also the convex outstanding from the surface of main body cover 5.Perhaps, detect sounding mark 533,543 and can there is the surface roughness more coarse than other positions of main body cover 5.
Luminous support portion is so long as can support the parts of light-emitting component and get final product, and the shape of luminous support portion and structure are not limited to the shape described in above-mentioned execution mode and structure.Luminous support portion can be leading part as embodiment described above, can be also other structures on resin component by certain pattern setting.The bearing of trend of luminous support portion also is not limited to the vertical described in above-mentioned execution mode, can be also other directions.For example, luminous support portion can be to extend along the direction that vertical tilts relatively.The shape of luminous support portion is not limited to linear, can be also other shapes.For example, the shape of luminous support portion can be curved shape.
Be subject to the light support portion so long as can support the parts of light-emitting component and get final product, be subject to the shape of light support portion and structure to be not limited to shape and the structure in above-mentioned execution mode.Being subject to the light support portion can, for as above stating the such leading part of embodiment, can be also to make certain pattern setting other structures on resin component.Being subject to the bearing of trend of light support portion also to be not limited to the vertical in above-described embodiment, can be also other directions.For example, being subject to the light support portion can be to extend along the direction that vertical tilts relatively.Being subject to the shape of light support portion to be not limited to linear, can be also other shapes.For example, being subject to the shape of light support portion can be curved shape
Utilizability on industry
According to the utility model, can provide that a kind of reliability is high, the photoelectric sensor when being easy to realize miniaturization and can reducing worker.
Description of reference numerals
Figure BDA00003097205700241

Claims (7)

1. a sensor circuit assembly, is characterized in that, comprising:
The light-emitting component (211) mutually arranged in opposite directions and photo detector (221);
Cover the light emission lens section (212) of described light-emitting component and the sensitive lens section (222) of the described photo detector of covering;
Luminous support portion (210), extend from described light-emitting component, and support described light-emitting component;
Be subject to light support portion (220), extend from described photo detector, and support described photo detector;
Connecting portion (20), connect an end and a described end that is subject to the light support portion of described luminous support portion; And
Lead frame (24), be electrically connected described light-emitting component (211) and described photo detector (221),
Wherein, described light emission lens section is mutually different from the shape of described sensitive lens section.
2. sensor circuit assembly according to claim 1, is characterized in that,
The diameter of described sensitive lens section (222) is greater than the diameter of described light emission lens section (212).
3. sensor circuit assembly according to claim 1, is characterized in that,
Described connecting portion (20) comprises circuit part (23), closure (25) and a plurality of splicing ears (26~29) of giving prominence to from described closure,
Described lead frame (24) comprises main body leading part (241), luminous leading part (242) and is subject to light leading part (243),
It is upper that described circuit part (23) is arranged on described main body leading part (241),
Described luminous leading part (242) connects described main body leading part (241) and described illuminating part (21),
The described light leading part (243) that is subject to connects described main body leading part (241) and described light accepting part (22).
4. sensor circuit assembly according to claim 3, is characterized in that,
The described light leading part (243) that is subject to comprises that first is subject to light leading part (246) and second to be subject to light leading part (247),
Described first is subject to light leading part (246) and described second be separately from each other on fore-and-aft direction by light leading part (247) and has different shape mutually.
5. according to the described sensor circuit assembly of any one in claim 1 to 4, it is characterized in that,
Described light-emitting component (211), described photo detector (221) are arranged on described lead frame (24) as one with described circuit part (23).
6. according to the described sensor circuit assembly of any one in claim 2 to 4, it is characterized in that,
Described luminous leading part (242) be subject to light leading part (243) crooked upward,
Described a plurality of splicing ear (26~29) is crooked downwards.
7. sensor circuit assembly according to claim 5, is characterized in that,
Described luminous leading part (242) be subject to light leading part (243) crooked upward,
Described a plurality of splicing ear (26~29) is crooked downwards.
CN 201320214026 2013-04-24 2013-04-24 Sensor circuit assembly Expired - Fee Related CN203367280U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111197730A (en) * 2018-11-19 2020-05-26 东京零件工业股份有限公司 Lighting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111197730A (en) * 2018-11-19 2020-05-26 东京零件工业股份有限公司 Lighting device

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