CN203362556U - Cooling fan for 220T electric-wheel mine dump truck - Google Patents

Cooling fan for 220T electric-wheel mine dump truck Download PDF

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Publication number
CN203362556U
CN203362556U CN 201320420199 CN201320420199U CN203362556U CN 203362556 U CN203362556 U CN 203362556U CN 201320420199 CN201320420199 CN 201320420199 CN 201320420199 U CN201320420199 U CN 201320420199U CN 203362556 U CN203362556 U CN 203362556U
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CN
China
Prior art keywords
impeller
spiral case
volute
slip ring
cooling fan
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Expired - Fee Related
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CN 201320420199
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Chinese (zh)
Inventor
刘梦安
曾慧
谢小澜
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Zhuzhou Lince Group Co Ltd
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Zhuzhou Lince Group Co Ltd
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Priority to CN 201320420199 priority Critical patent/CN203362556U/en
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Publication of CN203362556U publication Critical patent/CN203362556U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a cooling fan for a 220T electric-wheel mine dump truck. The cooling fan comprises a transition duct, an outlet flange, a sealing disk, an impeller and a volute, wherein the cooling fan is designed into a direct driven structure by a dump truck motor; the impeller is a forward multi-wing type centrifugal impeller, blades are forward type arc blades, and the impeller has features of high pressure and low noise. The cooperation clearance between a flow collector in the volute and the impeller is 2+-1mm; the transition duct with a bending angle of 90 degrees is arranged on an air outlet of the volute; the volute and the impeller are directly mounted on a main shaft driven by the dump truck motor, namely the main shaft of the dump truck motor extends into the impeller from one side of the volute collector, so that the collector is directly welded on the mounting surface on the right side of the volute, and because of the excellent pneumatic performance of the impeller, effective control of the assembly clearance between the collector and the impeller and the optimize design of the volute flow field, the air flow noise of the fan is reduced to the lowest level. The cooling fan has features of good performance, high efficiency, small vibration, low noise, compact structure, and convenient maintenance.

Description

A kind of 220T mine electric wheel dump cooling blower
Technical field
The utility model relates to a kind of 220 tons of mine electric wheel dump cooling blowers, belongs to field of fluid machinery.
Background technique
This cooling blower is a vitals of 220 tons of mine electric wheel dumps (abbreviation dumping car) cooling system, during fan operation, cooling-air is transported to rapidly around the dumping car motor, the heat that motor is produced is taken away, thereby reaches the purpose of air cooling engine.According to the requirement of dumping car cooling system, cooling blower need be depressed and can meet flow at 20 ℃ of standard atmospheres: 4 m 3the declared working condition of/s, static pressure 6700Pa.And existing mine electric wheel dump is not high by cooling blower efficiency, vibration is large, noise is high and maintenance is inconvenient, do not reach technical requirements.
Summary of the invention
The purpose of this utility model is to overcome deficiency and the defect of prior art, provide have that reliability is high, efficiency is high, it is little to vibrate, noise is low, the 220T mine electric wheel dump cooling blower of compact structure and the characteristics such as easy to maintenance.
The technical solution of the utility model: a kind of 220 tons of mine electric wheel dump cooling blowers, comprise transition air channel, outlet(discharge) flange, seal disc, impeller and spiral case, it is characterized in that described this cooling blower is designed to the cooling blower of the direct driving structure of dumping car motor;
Described impeller is forward multiple wing formula centrifugal impeller structure, and this impeller is comprised of rear trochal disc, blade, front wheel disc and core wheel, this wherein, the blade in impeller is the forward-type curved blade, blade quantity is 32; Characteristics with high pressure, low noise.
Described spiral case is comprised of back side panel, top board, circular arc plate, front side plate and slip ring, and the matching gap of this slip ring and impeller is 2 ± 1mm; The transition air channel of a 90-degree bent of exhaust outlet place welding of spiral case;
Due to the excellent aeroperformance of impeller, effective control of slip ring and impeller fit up gap and the optimized design of Scroll's flow field have guaranteed that the fan airflow noise reaches floor level.
Described spiral case and impeller directly are assemblied in by the engine-driven main shaft of dumping car, be that the dumping car engine spindle stretches into impeller from spiral case slip ring one side, make slip ring directly be welded on the attachment face on spiral case right side, the spiral case right side is bolted on dumping car motor one side, impeller is fixed on the shaft extension end of dumping car motor by locking nut and lock washer, and seal disc is bolted on the left side of spiral case.
This cooling blower is designed to forward multiple wing formula centrifugal impeller structure, and blower fan self is not equipped with motor, and the component such as spiral case and impeller directly are assemblied on the main shaft of motor of dumping car, by motor, are directly driven.Engine spindle stretches into impeller from spiral case slip ring one side, makes slip ring directly to be welded on the attachment face on spiral case right side.The spiral case right side is bolted to motor one side by 8 M30's, and impeller is fixed on by locking nut and lock washer on the shaft extension end of motor, and seal disc is by the left side that is bolted to spiral case of 12 M8.
It is forward multiple wing formula centrifugal impeller that this cooling blower focuses on impeller, and wherein impeller blade adopts the forward direction arc form, and this kind of structure be in the situation that impeller size is limited, has pressure high, the characteristics that noise is low.Supporting the use of slip ring and spiral case makes air velocity distribution further optimize, and makes compressor flow and pressure be improved, thereby reaches the purpose that improves fan efficiency.Excellent aeroperformance due to impeller, the optimized design of intake duct, impeller, the configuration of volute space optimization and impeller inlet diameter and slip ring crest clearance has guaranteed that the fan airflow noise reaches floor level, makes the noise of blower fan lower than 110 Lw dB(A).The dynamic balance of impeller precision reaches the G2.5 level simultaneously, and the coaxality of impeller and slip ring reaches φ 1, makes fan vibration speed be less than 2.8mm/s.
Spiral case adopts the Archimedes spiral abundant optimization airflow of type structure flow field, makes the high velocity air from impeller effectively be converted into fan static pressure, improves blower pressure.For meeting the requirement of the special ventilation duct of dumping car, the transition air channel of a 90-degree bent of spiral case exhaust outlet place welding, realized the function of blower fan from radially giving vent to anger and axially giving vent to anger.Transition air channel and spiral case exhaust outlet place utilize the circular arc plate smooth transition, reduce the exhaust outlet resistance as far as possible, promote fan efficiency.Because the spiral case right side is mounting plane, slip ring must be integrally welded with spiral case, slip ring circularity and with the coaxality of impeller by guaranteeing than the high technology level.
This blower fan is except the core wheel of impeller, and all parts all adopt aluminum alloy material, makes blower fan have lightweight characteristics, and the blower fan gross weight is less than 150kg.
In sum, the utility model reliability is high, efficiency is high, it is little to vibrate, noise is low, compact structure and the characteristics such as easy to maintenance.It is a kind of Centrifugal cooling fan machine of high pressure low noise.
The accompanying drawing explanation
Fig. 1 is that master of the present utility model looks perspective view;
Fig. 2 is rear perspective structural representation of the present utility model;
Fig. 3 is decomposition texture schematic diagram of the present utility model;
The decomposition texture schematic diagram that Fig. 4 is spiral case;
The structural representation that Fig. 5 is impeller.
Embodiment
With reference to accompanying drawing, a kind of 220T mine electric wheel dump cooling blower, comprise transition air channel 1, outlet(discharge) flange 2, seal disc 3, impeller 4 and spiral case 5, it is characterized in that described this cooling blower is designed to the cooling blower of the direct driving structure of dumping car motor;
Described impeller 4 is forward multiple wing formula centrifugal impeller structure, and this impeller 4 is comprised of rear trochal disc 11, blade 12, front wheel disc 13 and core wheel 14, this wherein, the blade 12 in impeller 4 is the forward-type curved blade, blade quantity is 32; Characteristics with high pressure, low noise.
Described spiral case 5 is comprised of back side panel 6, top board 7, circular arc plate 8, front side plate 9 and slip ring 10, and this slip ring 10 is 2 ± 1mm with the matching gap of impeller 4; The transition air channel 1 of a 90-degree bent of exhaust outlet place welding of spiral case 5;
Due to the excellent aeroperformance of impeller 4, slip ring 10 has guaranteed that with effective control of impeller 4 fit up gaps and the optimized design in spiral case 5 flow fields the fan airflow noise reaches floor level.
Described spiral case 5 and impeller 4 directly are assemblied in by the engine-driven main shaft of dumping car, be that the dumping car engine spindle stretches into impeller 4 from spiral case slip ring 10 1 sides, make slip ring 10 directly be welded on the attachment face on spiral case right side, spiral case 5 right sides are bolted on dumping car motor one side, impeller 4 is fixed on the shaft extension end of dumping car motor by locking nut and lock washer, and seal disc 3 is bolted on the left side of spiral case.
Due to the excellent aeroperformance of impeller 4, slip ring 10 has guaranteed that with effective control of impeller (4) fit up gap and the optimized design in spiral case 5 flow fields the fan airflow noise reaches floor level.

Claims (1)

1. a 220T mine electric wheel dump cooling blower, comprise transition air channel (1), outlet(discharge) flange (2), seal disc (3), impeller (4) and spiral case (5), it is characterized in that:
Described this cooling blower is designed to the cooling blower of the direct driving structure of dumping car motor;
Described impeller (4) is forward multiple wing formula centrifugal impeller structure, this impeller (4) is comprised of rear trochal disc (11), blade (12), front wheel disc (13) and core wheel (14), this wherein, the blade (12) in impeller (4) is the forward-type curved blade, blade quantity is 32;
Described spiral case (5) is comprised of back side panel (6), top board (7), circular arc plate (8), front side plate (9) and slip ring (10), and this slip ring (10) is 2 ± 1mm with the matching gap of impeller (4); The transition air channel (1) of a 90-degree bent of exhaust outlet place welding of spiral case (5);
Described spiral case (5) and impeller (4) directly are assemblied in by the engine-driven main shaft of dumping car, be that the dumping car engine spindle stretches into impeller (4) from spiral case slip ring (10) one sides, make slip ring (10) directly be welded on the attachment face on spiral case right side, spiral case (5) right side is bolted on dumping car motor one side, impeller (4) is fixed on by locking nut and lock washer on the shaft extension end of dumping car motor, and seal disc (3) is bolted on the left side of spiral case.
CN 201320420199 2013-07-16 2013-07-16 Cooling fan for 220T electric-wheel mine dump truck Expired - Fee Related CN203362556U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320420199 CN203362556U (en) 2013-07-16 2013-07-16 Cooling fan for 220T electric-wheel mine dump truck

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320420199 CN203362556U (en) 2013-07-16 2013-07-16 Cooling fan for 220T electric-wheel mine dump truck

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CN203362556U true CN203362556U (en) 2013-12-25

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109763987A (en) * 2019-03-12 2019-05-17 彰武永红机械制造有限公司 A kind of centrifugal blower
CN110985412A (en) * 2019-11-14 2020-04-10 中国航天空气动力技术研究院 Low-noise multi-wing centrifugal fan based on asymmetric impeller
CN112377462A (en) * 2020-10-13 2021-02-19 宁波方太厨具有限公司 Flow guide device, centrifugal fan applying flow guide device and range hood
CN117914052A (en) * 2024-03-19 2024-04-19 淮北津奥铝业有限公司 New energy automobile motor aluminum alloy shell foundry goods

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109763987A (en) * 2019-03-12 2019-05-17 彰武永红机械制造有限公司 A kind of centrifugal blower
CN110985412A (en) * 2019-11-14 2020-04-10 中国航天空气动力技术研究院 Low-noise multi-wing centrifugal fan based on asymmetric impeller
CN112377462A (en) * 2020-10-13 2021-02-19 宁波方太厨具有限公司 Flow guide device, centrifugal fan applying flow guide device and range hood
CN112377462B (en) * 2020-10-13 2021-12-10 宁波方太厨具有限公司 Flow guide device, centrifugal fan applying flow guide device and range hood
WO2022077586A1 (en) * 2020-10-13 2022-04-21 宁波方太厨具有限公司 Flow guide device, centrifugal fan using flow guide device, and range hood
CN117914052A (en) * 2024-03-19 2024-04-19 淮北津奥铝业有限公司 New energy automobile motor aluminum alloy shell foundry goods
CN117914052B (en) * 2024-03-19 2024-05-24 淮北津奥铝业有限公司 New energy automobile motor aluminum alloy shell foundry goods

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131225

Termination date: 20210716

CF01 Termination of patent right due to non-payment of annual fee