CN203355828U - Optimizing machine for novel ceramic dry method powder preparation technology - Google Patents
Optimizing machine for novel ceramic dry method powder preparation technology Download PDFInfo
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- CN203355828U CN203355828U CN 201320424066 CN201320424066U CN203355828U CN 203355828 U CN203355828 U CN 203355828U CN 201320424066 CN201320424066 CN 201320424066 CN 201320424066 U CN201320424066 U CN 201320424066U CN 203355828 U CN203355828 U CN 203355828U
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Abstract
The utility model discloses an optimizing machine for novel ceramic dry method powder preparation technology, which is characterized by comprising a base, a center shaft equipped with a knife tackle, and an inner cylinder body with sieve pores, wherein the inner cylinder body is provided with two open ends and rotationally mounted on the base; a guide plate is arranged inside the inner cylinder body; the knife tackle is positioned in the inner cylinder body; the whole center shaft or a section of the center shaft is positioned in the inner cylinder body and can freely rotate; one end of the center shaft is connected with a first motor; one end of the inner cylinder body is connected with a second motor through a transmission mechanism. The optimizing machine has the benefits that the material getting into the optimizing machine is prepared into small particles satisfying the production demand through the high speed cutting of the knife tackle, and the sizes of the particles are uniform and neat, so that the qualified rate of the material is greatly improved, the produced products have excellent physical properties, and the quality of the products is improved.
Description
Technical field
The utility model belongs to architectural pottery production equipment field, is specifically related to a kind of ceramics by dry powder process new technology optimization machine.
Background technology
The raw material preparation field of architectural pottery, especially ceramic wall and floor bricks, all adopt wet ball grinding technique at present, adopts a kind of spray-dired method.This method is mainly that the raw material that will enter factory adds a certain proportion of water, and grind in ball mill and prepare the mud that reaches certain fineness, and then by spray drying tower, the moisture in mud is evaporated, thereby be met the even size particles shape material of production requirement.Traditional wet processing dewaters after first adding water due to needs, makes raw material first by dry, become wet, then is become dry by wet.The a large amount of heat energy of this process need consumption has increased the discharge capacity of carbon dioxide simultaneously, has run counter to the production requirement of energy-saving and emission-reduction.
Novel ceramics by dry granulating technique is the trend of architectural ceramic industry future development at present.This dry method granulation processes is, by vertical grinder, material is ground to form to superfine dry mash, then powder is passed in comminutor, and spray water smoke in comminutor, makes powder mix with water and has viscosity, thereby form spherical particle.The oven dry that need not be dewatered of this technique, therefore saved a large amount of energy, also avoided the discharge of carbon, met the green requirement of producing of modernization.But at present from abroad to domestic, this technique never is widely applied, one of them important aspect is exactly the granularity of granulation, intensity and the pelletizing finished product rate of particle, especially the height of pelletizing finished product rate, directly restricted the development that dry powder is made powder craft, so invent a kind of more efficiently, production capacity also larger optimization machine just becomes very necessary.
The utility model content
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, a kind of ceramics by dry powder process new technology optimization machine is provided, by cutting, screen and obtain dry powder particle of uniform size.
The utility model solves the technical scheme that its technical problem adopts: a kind of ceramics by dry powder process new technology optimization machine is characterized in that: comprise base, the central shaft of cutter group is installed and is provided with the inner barrel of sieve aperture; The open at both ends of inner barrel and being rotatably installed on base, the inside of inner barrel arranges deflector, the cutter group is arranged in inner barrel, central shaft whole or one section are arranged in inner barrel and can freely rotate, one end of central shaft connects the first motor, and an end of inner barrel connects the second motor by transmission mechanism.
Preferably, the cutter group comprises long blade and shortened cutting blade, and long blade and shortened cutting blade are spaced and are cross-shaped.
Preferably, base one end is equipped with the support roller group, the other end is provided with bearing block; The support roller group is rolled and is contacted with the inner core body wall, and bearing block coordinates installation with inner barrel one end.
Preferably, inner barrel comprises screen cloth and support cages body; The support cages body comprises spoke, bracing ring, sieve plate and dowel; A spoke contacts with the support roller group with bearing block connection, another spoke; Bracing ring is positioned at the centre of two spokes, and with two spokes, is connected and fixed respectively by dowel, and screen cloth is wrapped up in and is attached on dowel; Sieve plate is arranged between dowel, and fits tightly with screen cloth.
Preferably, the periphery of inner barrel also is provided with outer cylinder body, and the front end of outer cylinder body is offered feeding mouth, and feeding mouth one side is offered access door, and discharging opening is offered in the bottom of outer cylinder body.
Preferably, transmission mechanism comprise drive sprocket, by movable sprocket and chain; Drive sprocket connects with the second motor, by movable sprocket, be arranged on the inner barrel outer wall, drive sprocket with meshed and connect by chain by movable sprocket.
Preferably, deflector is the screw type blade.
Preferably, the cutter group comprises 51 long blade and 50 shortened cutting blades, and the length of long blade is 550mm, and the length of shortened cutting blade is 320mm, and long blade and shortened cutting blade are spaced and are cross-shaped, and spacing distance is 10mm.
Preferably, also be connected with decelerator between central shaft and the first motor.
Compared with prior art, the beneficial effects of the utility model are:
1, enter the material in the optimization machine, become the granule that meets need of production under the high-speed cutting of cutter group, and even particle size is regular, has significantly improved the qualified degree of material, make the product of producing there is good physical characteristic, improved the quality of product.
2, wrap up in attached skeleton by the support cages body as screen cloth, played the effect of bracing reinforcement, screen cloth presents drum all the time, thereby material is at the uniform velocity overturn, and slackens the wearing and tearing to screen cloth, has extended the service life of screen cloth.
3, adopt the chain transmission not there will be nonelastic slip and skidding, average ratios is accurate, reliable operation, and efficiency is high; Transmitted power is large, and overload capacity is strong, and the transmission size under identical operating mode is little; Required tensile force is little, and the pressure acted on axle is little; Can be at high temperature, humidity, many dirt, work during the adverse circumstances such as pollution are arranged.
4, sieve plate is fixed between dowel, and fits with screen cloth, has avoided to screen cloth, causing the phenomenon of crimp to occur because of the material gravity effect, has extended the service life of screen cloth.
5, sealing function has been played in the setting of outer cylinder body, and the flying chip that not only makes material produce when being cut can not drop in working environment, has also avoided extraneous dust to enter into inner barrel with other impurity and has reduced feed purity with mixing of materials.
The accompanying drawing explanation
Fig. 1 is the utility model structural front view;
Fig. 2 is the utility model structure right view;
Fig. 3 is the structure chart of support cages body in the utility model;
Fig. 4 is the front view of the body of support cages shown in Fig. 3;
Fig. 5 be in Fig. 4 A-A to cutaway view;
Fig. 6 is the structure chart of screen cloth in the utility model.
In figure, be labeled as:
1, base; 1-1, upper positioning guide wheel group; 1-2, subiculum wheels; 1-3, bearing block; 2, inner barrel; 2-1, forward spokes; 2-2, rear spoke; 2-3, central branches support ring; 2-4, dowel; 2-5, sieve plate; 2-6, screen cloth; 3, transmission mechanism;
3-1, drive sprocket; 3-2, by movable sprocket; 3-3, chain; 4, outer cylinder body; 4-1, feeding mouth; 4-2, access door;
4-3, discharging opening; 5, the first motor; 6, the second motor; 7, decelerator; 8, cutter group; 8-1, front cutter group; 8-2, rear cutter group; 9, deflector; 10, central shaft; 11, support cages body.
The specific embodiment
Below in conjunction with accompanying drawing embodiment, the utility model is described further:
As shown in Figure 1, 2, a kind of ceramics by dry powder process new technology optimization machine, comprise central shaft 10, outer cylinder body 4, inner barrel 2 and base 1.The front end of base 1 is provided with positioning guide wheel group 1-1 and subiculum wheels 1-2, rear end are provided with bearing block 1-3.Subiculum wheels 1-2 plays support inner barrel 2, and upper positioning guide wheel group 1-1 plays fixedly inner barrel 2 front ends, prevents that inner barrel 2 rotating speeds are too fast and causes skew, improves safety coefficient.
As shown in Figure 4,5, 6, inner barrel 2 is by support cages body 11 and wrap up in the screen cloth 2-6 be attached on support cages body 11 and form.Support cages body 11 comprises forward spokes 2-1, rear spoke 2-2, central branches support ring 2-3 and dowel 2-4.The periphery of forward spokes 2-1 rolls and contacts with subiculum wheels 1-2 with upper positioning guide wheel group 1-1 respectively, and rear spoke 2-2 movable set is in bearing block 1-3.Central branches support ring 2-3 is welded and fixed with forward spokes 2-1 and rear spoke 2-2 respectively by dowel 2-4, and screen cloth 2-6 is wrapped up in and is attached on dowel 2-4.As shown in Figure 3, in order to prevent that screen cloth 2-6, by material extruding tenesmus, also is welded with sieve plate 2-5 on dowel 2-4, sieve plate 2-5 and screen cloth 2-6 fit tightly, and the eye diameter on sieve plate 2-5 is 3cm.For sieve plate 2-5 and screen cloth 2-6 are fitted tightly, it is columnar structured that screen cloth 2-6 keeps, so sieve plate 2-5 is the camber structure.
The rear end of central shaft 10 connects with the first motor 5 on being arranged on base 1 by decelerator 7, and front end extend in inner barrel 2 through bearing block 1-3, and movable set is in the central authorities of rear spoke 2-2 and central branches support ring 2-3.Cutter group 8 is installed on the axle body of the central shaft 10 in inner barrel 2.Cutter group 8 is divided into front cutter group 8-1 and rear cutter group 8-2, and 20 long blade and 20 shortened cutting blades that front cutter group 8-1 is 3mm by blade thickness form, and long blade and shortened cutting blade are spaced and are cross-shaped; Rear cutter group 8-2 is comprised of 31 long blade and 30 shortened cutting blades, and arrangement mode is identical with front cutter group 8-1.The length of long blade is 550mm, and the length of shortened cutting blade is 320mm, and the distance between long blade and shortened cutting blade is 10mm.
Transmission mechanism 3 comprises drive sprocket 3-1, by movable sprocket 3-2 and chain 3-3; Drive sprocket 3-1 connects with the second motor 6 that is arranged on base 1 front end, by movable sprocket 3-2, be arranged on the outside circumference of forward spokes 2-1, drive sprocket 3-1 with by the gear ratio of movable sprocket 3-2, be 1:5, drive sprocket 3-1 with meshed and to connect by chain 3-3 by movable sprocket 3-2.
In the utility model, central shaft 10 adopts rolling bearing with the fixed form of inner barrel 2, so the rotation of the rotation of central shaft 10 and inner barrel 2 is independent mutually, is independent of each other, thereby has realized inner barrel 2 slow rotation and the purpose of central shaft high speed rotating.In addition, movable set also refers to by rolling bearing but can independent rotation between two parts matching.This is the routine techniques means, does not therefore do and repeats.
The utility model operation principle and the course of work are as follows:
After starting this device, the material that granulation is finished joins inner barrel 2 from feeding mouth 4-1.The second motor 6 drives inner barrel 2 by transmission mechanism 3 and does and clockwise rotate with the rotating speed of 10 ~ 30r/min; The second motor 6 drives central shaft 10 by decelerator 7 and cutter group 8 is done and clockwise rotated with the rotating speed of 500 ~ 1800r/min.Rotation along with the deflector 9 in inner barrel 2, material constantly rises to peak under the guiding of deflector 9, then under Action of Gravity Field, start to fall, material on dropping to the cutter group 8 of High Rotation Speed the time by blade cut, part material can become granule after cutting, and drops to outside inner barrel 2 through the eyelet of screen cloth 2-6.And thereby large granular materials can constantly repeatedly be cut by landing experience after deflector 9 risings, thereby meet production requirement.
The above, it is only preferred embodiment of the present utility model, be not the utility model to be done to the restriction of other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solutions of the utility model content that do not break away from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present utility model, still belong to the protection domain of technical solutions of the utility model.
Claims (9)
1. a ceramics by dry powder process new technology optimization machine is characterized in that: comprise base, the central shaft of cutter group is installed and is provided with the inner barrel of sieve aperture; The open at both ends of inner barrel and being rotatably installed on base, the inside of inner barrel arranges deflector, the cutter group is arranged in inner barrel, central shaft whole or one section are arranged in inner barrel and can freely rotate, one end of central shaft connects the first motor, and an end of inner barrel connects the second motor by transmission mechanism.
2. a kind of ceramics by dry powder process new technology optimization machine according to claim 1, it is characterized in that: the cutter group comprises long blade and shortened cutting blade, long blade and shortened cutting blade are spaced and are cross-shaped.
3. a kind of ceramics by dry powder process new technology optimization machine according to claim 2, it is characterized in that: base one end is equipped with the support roller group, the other end is provided with bearing block; The support roller group is rolled and is contacted with the inner core body wall, and bearing block coordinates installation with inner barrel one end.
4. a kind of ceramics by dry powder process new technology optimization machine according to claim 3, it is characterized in that: inner barrel comprises screen cloth and support cages body; The support cages body comprises spoke, bracing ring, sieve plate and dowel; A spoke contacts with the support roller group with bearing block connection, another spoke; Bracing ring is positioned at the centre of two spokes, and with two spokes, is connected and fixed respectively by dowel, and screen cloth is wrapped up in and is attached on dowel; Sieve plate is arranged between dowel, and fits tightly with screen cloth.
5. a kind of ceramics by dry powder process new technology optimization machine according to claim 4, it is characterized in that: the periphery of inner barrel also is provided with outer cylinder body, and the front end of outer cylinder body is offered feeding mouth, and feeding mouth one side is offered access door, and discharging opening is offered in the bottom of outer cylinder body.
6. a kind of ceramics by dry powder process new technology optimization machine according to claim 5 is characterized in that: transmission mechanism comprises drive sprocket, by movable sprocket and chain; Drive sprocket connects with the second motor, by movable sprocket, be arranged on the inner barrel outer wall, drive sprocket with meshed and connect by chain by movable sprocket.
7. a kind of ceramics by dry powder process new technology optimization machine according to claim 6, it is characterized in that: deflector is the screw type blade.
8. a kind of ceramics by dry powder process new technology optimization machine according to claim 7, it is characterized in that: the cutter group comprises 51 long blade and 50 shortened cutting blades, the length of long blade is 550mm, the length of shortened cutting blade is 320mm, long blade and shortened cutting blade are spaced and are cross-shaped, and spacing distance is 10mm.
9. a kind of ceramics by dry powder process new technology optimization machine according to claim 8, is characterized in that: between central shaft and the first motor, also be connected with decelerator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320424066 CN203355828U (en) | 2013-07-17 | 2013-07-17 | Optimizing machine for novel ceramic dry method powder preparation technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320424066 CN203355828U (en) | 2013-07-17 | 2013-07-17 | Optimizing machine for novel ceramic dry method powder preparation technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203355828U true CN203355828U (en) | 2013-12-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320424066 Expired - Fee Related CN203355828U (en) | 2013-07-17 | 2013-07-17 | Optimizing machine for novel ceramic dry method powder preparation technology |
Country Status (1)
| Country | Link |
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| CN (1) | CN203355828U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226444A (en) * | 2014-08-28 | 2014-12-24 | 南通奥新电子科技有限公司 | Novel roller type crushing and screening integrated machine |
| CN106391248A (en) * | 2016-11-30 | 2017-02-15 | 广东隽诺环保科技股份有限公司 | Double-shaft shredding machine provided with rotary screen |
| CN107020185A (en) * | 2017-05-23 | 2017-08-08 | 中国有色（沈阳）冶金机械有限公司 | A kind of electrolyte resets autogenous tumbling mill |
-
2013
- 2013-07-17 CN CN 201320424066 patent/CN203355828U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226444A (en) * | 2014-08-28 | 2014-12-24 | 南通奥新电子科技有限公司 | Novel roller type crushing and screening integrated machine |
| CN106391248A (en) * | 2016-11-30 | 2017-02-15 | 广东隽诺环保科技股份有限公司 | Double-shaft shredding machine provided with rotary screen |
| CN107020185A (en) * | 2017-05-23 | 2017-08-08 | 中国有色（沈阳）冶金机械有限公司 | A kind of electrolyte resets autogenous tumbling mill |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131225 Termination date: 20210717 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |