CN203355310U - Efficient energy-saving honey concentration equipment and production system - Google Patents
Efficient energy-saving honey concentration equipment and production system Download PDFInfo
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- CN203355310U CN203355310U CN2013200630670U CN201320063067U CN203355310U CN 203355310 U CN203355310 U CN 203355310U CN 2013200630670 U CN2013200630670 U CN 2013200630670U CN 201320063067 U CN201320063067 U CN 201320063067U CN 203355310 U CN203355310 U CN 203355310U
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Abstract
The utility model relates to honey processing and aims to provide efficient energy-saving honey concentration equipment and a production system. The equipment comprises an evaporator, wherein the evaporator is connected with a feeding pipe, a discharging pipe and an exhaust pipe which is used for exhausting evaporated water vapor; and the evaporator is provided with a vapor heating chamber in a matching manner for heating. The efficient energy-saving honey concentration equipment is characterized in that the exhaust pipe of the evaporator is connected with a vapor compression type heat pump; a gas outlet pipe of the vapor compression type heat pump is communicated with the heating chamber of the evaporator; and a vapor-water separator used for discharging condensate water is arranged on the heating chamber. According to the efficient energy-saving honey concentration equipment, the heat of vapor from the evaporator is recovered, and honey is evaporated continuously and gradually concentrated from a low concentration to a high concentration. A little electricity consumption of the vapor compression type heat pump can be increased, but the vapor heat of the evaporator is recovered, so that the overall energy consumption is remarkably reduced.
Description
Technical field
The utility model relates to honey processing, is specifically related to a kind of honey processing and equipment and whole production system.
Background technology
In prior art, China's apiculture circle generally adopts the concentrated processing of the way honey of Vacuum Concentration.Yet should obtain high-quality honey product by the method, save again the energy, just must use advanced concentrated processing technology and advanced heat supply process.Apiculture circle generally adopts the open type Vacuum Concentration processing technology that water-jet condenser and evaporimeter form at present, and the shortcoming of this processing technology maximum is that the fragranced of honey in concentration process can be lost in atmosphere in large quantities with the cooling water of Water Jet Condenser.
If the employing oil-sealed rotary pump, the concentrated processing technology of the closed vacuum that condenser and evaporimeter form honey fragranced just can be retained well.But be no matter the evaporation of moisture during heat which kind of processing technology honey all needs to provide enough in the evaporimeter concentration process maintains honey.
The former honey that the 8 hours concentrated 25 tons of water content of take are 30% is processed into water content as the 18%(42 Baume degrees) finished product honey as the heat that example needs boiler to provide as follows:
8 hours concentrated 25 tons of former honey, require per hour the moisture of 375Kg in former honey to be evaporated, if entering the former honey temperature of evaporimeter is 45 ℃, evaporimeter vacuum meter reading is-0.096Mpa that heating boiler per hour must provide the heat of about 220,000 kilocalories.China apiculture circle honey process unit nearly all adopts the way of boiler steam supply that thermal source is provided at present, be generally the saturated vapor of 0.3～0.5Mpa to the parameter of evaporimeter steam supply, 8 hours concentrated 25 tons of former honey just must steam production be 0.5 ton/time the continuous heat supply of boiler, no matter be with conventional coal combustion process, or the method with fuel oil or burning natural gas provides thermal source, all needs the energy of consumes considerable.Moreover, boiler efficiency is lower, easily pollutes, and has both wasted resource, can damage environment again.
In current energy prices, rise steadily and growing to demand for energy, saving the energy becomes social consensus, and day by day being rooted in the hearts of the people of sustainable development idea, under the more and more higher historical background of the requirement of preserving the ecological environment.How improving the concentrated efficiency of honey, save the concentrated energy consumption of honey, is one of emphasis of industry technology development.
But industry also is difficult to make progress and break through for a long time.Reason is: all need certain heating in any case honey concentrates, heating-up temperature again can not be too high simultaneously, avoids the nutrient substance inactivation.Simultaneously the vacuum of concentration technology can not be improved for transpiring moisture efficiently concentrates, because also can cause the volatilization of a lot of active materials or fragrance component like that.Therefore will improve the concentrated efficiency of honey, reduce concentrated energy consumption, be those skilled in the art's technical barriers for a long time.
Summary of the invention
Main purpose of the present utility model is to provide a kind of energy-efficient honey concentrator and production system.
For achieving the above object, the technical scheme that the utility model adopts is: a kind of energy-efficient honey concentrator, comprise evaporimeter, the blast pipe that evaporimeter connects feed pipe, discharge nozzle and discharges for the steam by being evaporated, evaporimeter is equipped with steam heating chamber's heating, the blast pipe of described evaporimeter is connected with steam compression heat pump, and the escape pipe of steam compression heat pump is communicated with the heating clamber of evaporimeter; Be provided for discharging the steam-water separator of condensed water on heating clamber.
Preferably, described steam compression heat pump, heating clamber and adaptive pipeline are made by acid-resistant stainless steel.
A kind of energy-efficient honey production system, comprise the honey concentrator, the honey concentrator comprises evaporimeter, the blast pipe that evaporimeter connects feed pipe, discharge nozzle and discharges for the steam by being evaporated, evaporimeter is equipped with steam heating chamber's heating, the blast pipe of described evaporimeter is connected with steam compression heat pump, and the escape pipe of steam compression heat pump is communicated with the heating clamber of evaporimeter; Be provided for discharging the steam-water separator of condensed water on heating clamber.
Preferably, on the feed pipe of described evaporimeter, preheater is set.
Preferably, on described preheater, water-bath heater is set, the discharge outlet pipeline communication of the water inlet of water-bath heater and steam-water separator.
Preferably, described honey production system comprises finished product honey heat-preserving equipment, and finished product honey heat-preserving equipment comprises the storage honey jar, on the storage honey jar, the water-bath interlayer is set, the water inlet of described water-bath interlayer and the discharge outlet pipeline communication of the water-bath heater on preheater.
Preferably, described honey production system comprises that green molasses dissolves equipment, and green molasses dissolves equipment and comprises that between heat pump and molten honey, the hot-blast outlet of heat pump is communicated between molten honey.
Preferably, described green molasses dissolves equipment and comprises for controlling the controller of heat pump heat outputting air temperature, air quantity.
Preferably, the parts that directly contact with honey or steam, hot water in described system adopt stainless steel material.
During the concentrated honey of system of the present utility model, green molasses enters evaporimeter and is heated evaporation and concentration after the preheater preheating, the steam produced has improved pressure, temperature and enthalpy through the steam compression heat pump compression, then send back in the heating clamber of evaporimeter, as heating steam, be used for continuing to evaporate rare honey; Heated honey absorbs after its general heat and produces again steam and enter steam compression heat pump compression, so constantly circulation again; The rarer honey of concentration just is condensed to desired dense honey gradually.The moisture be evaporated in evaporimeter is discharged by steam-water separator or similar drainage equipment.The heating clamber of evaporimeter only depends on the steam that steam compression heat pump provides to be not enough to meet while heating needs, also can supplement the Boiler Steam of coming from being responsible for.The hot water temperature that steam-water separator is separated is higher can, for waste heat honey or as finished product honey insulation use, further save energy and reduce the cost.
The utility model has reclaimed the heat of evaporimeter steam out, and the steam after supplement boiler steam and steam compression heat pump compression, for honey is become to high concentration by dilute concentration gradually through continuous evaporation.Although can increase the power consumption of some steam compression heat pumps, because reclaimed the steam heat of evaporimeter, so overall energy consumption or significantly reduction.And the efficiency of heating surface is high, can there be high temperature, condition of high vacuum degree in heater yet, avoid the loss of honey nutritional labeling.
The accompanying drawing explanation
Fig. 1 is process chart of the present utility model;
Reference numeral: 1, former honey jar, 2, evaporimeter, 3, steam compression heat pump, 4, preheater, 5, delivery pump, 6, the honey delivery pump, 7, the storage honey jar, 8, the green molasses delivery pump, 9, heat pump, 10, between molten honey, 11, molten sweet delivery pump.
The specific embodiment
In conjunction with a kind of energy-efficient honey concentration technology shown in Fig. 1, core is honey is heated in steam-heated evaporimeter 2 concentrated, by the concentrated steam produced after steam compression heat pump 3 compressions for giving evaporimeter 2 heating, reuse so the concentrated honey of Steam Heating; Simultaneously by the condensed moisture in steam from discharge.
The preferred embodiment that realizes accordingly the concrete equipment of this technique is: a kind of energy-efficient honey concentrator, comprise evaporimeter 2, the blast pipe that evaporimeter 2 connects feed pipe, discharge nozzle and discharges for the steam by being evaporated, evaporimeter 2 is equipped with steam heating chamber's heating, the blast pipe of described evaporimeter 2 is connected with steam compression heat pump 3, and the escape pipe of steam compression heat pump 3 is communicated with the heating clamber of evaporimeter 2; Be provided for discharging the steam-water separator of condensed water on heating clamber.The steam condensed water of discharging like this can smooth and easy discharge, can be for the honey preheating after discharge, or discharge.The recycling after steam compression heat pump 3 compressions out of honey concentration and evaporation, can be significantly energy-conservation.Obviously, steam-water separator also can be arranged on the discharge nozzle of evaporimeter 2 or other position, realizes that carbonated drink is separated and the function of draining.
Because the steam of honey evaporation has certain acidity, therefore described steam compression heat pump 3, heating clamber and adaptive pipeline are made by acid-resistant stainless steel.Raising equipment corrosion resistance.
Utilize the energy-efficient honey production system of the whole series of this concentrator, also can be called complete set of equipments, comprise the honey concentrator, the honey concentrator comprises evaporimeter 2, the blast pipe that evaporimeter 2 connects feed pipe, discharge nozzle and discharges for the steam by being evaporated, evaporimeter 2 is equipped with steam heating chamber's heating, and the blast pipe of described evaporimeter 2 is connected with steam compression heat pump 3, and the escape pipe of steam compression heat pump 3 is communicated with the heating clamber of evaporimeter 2; Be provided for discharging the steam-water separator of condensed water on heating clamber.
Preferably, on the feed pipe of described evaporimeter 2, preheater 4 is set.Preheater 4 can be heated by electrical heating or Steam Heating or the mode be equal to it.Be more preferably on described preheater 4 water-bath heater is set, the discharge outlet pipeline communication of the water inlet of water-bath heater and steam-water separator.Utilize like this hot water circuit that delivery pump 5 separates heating clamber for preheating honey, can improve the initial temperature of honey, accelerate concentrated; Can utilize the preheating of hot water again, save the energy.
Preferably, described honey production system comprises finished product honey heat-preserving equipment, and finished product honey heat-preserving equipment comprises storage honey jar 7, on storage honey jar 7, the water-bath interlayer is set, the discharge outlet pipeline communication of the water-bath heater on the water inlet of described water-bath interlayer and preheater 4.Honey is concentrated is transported to 7 insulations of storage honey jar by honey delivery pump 6.The thermal water utilization efficiency that heating clamber is separated like this is higher.The hot water of 70～80 ℃ that heater 2 is separated, at first for the preheating of green molasses.Then, for the insulation of finished product honey.A tractor serves several purposes, not only the utilization ratio of equipment is high, and energy-efficient.
Preferably, described honey production system comprises that green molasses dissolves equipment, and green molasses dissolves equipment and comprises between heat pump 9 and molten honey 10, and the hot-blast outlet of heat pump 9 is communicated between molten honey 10.Described green molasses dissolves equipment and comprises for controlling the controller of heat pump 9 heat outputting air temperatures, air quantity.Improved the automatization level of equipment.Simultaneously heat pump 9 sends between molten honey 10 after air compressing is heated up, and improves the speed that honey dissolves.Honey dissolves that to deliver to former honey jar 1 by molten sweet delivery pump 11 temporary, when then concentrated, by green molasses delivery pump 8, is carried, and after being preheated when flowing through preheater 4, entering evaporimeter 2 and is evaporated.Outdoor air is converted into to the high-temperature hot-air more than 60 ℃ by heat pump 9, for 20～30m
3molten honey between 10 carry out green molasses and dissolve.Disposable solubilization 5～10t green molasses between this molten honey, molten approximately 18～24 hours time of honey.
Be more preferably, the parts that directly contact with honey or steam, hot water in described system adopt stainless steel material.The strong austenitic stainless steel of corrosion resistance for example.
Shown in Fig. 1, the flow process that the preferred system of the utility model is produced honey:
Honey first 10 is dissolved between molten honey, then be transported to former honey jar temporary, green molasses delivery pump 8 is carried the honey in former honey jar 1, seethed with excitement and produce indirect steam by the heating steam of shell side heating after preheater 4 preheatings enter evaporator with external heating unit 2 heating clamber tube sides, from evaporimeter 2, indirect steam out enters steam compression heat pump through adiabatic compression, temperature (temperature generally can raise 20 ℃ of left and right), pressure enters evaporimeter 2 heating clamber shell sides after raising, then with tube side in the honey that seethes with excitement form enough heat transfer temperature differences, and the concentrated process of the interior honey of evaporimeter 2 is maintained.This process need only be supplemented a large amount of latent heat that a certain amount of work done during compression just can be utilized indirect steam.Indirect steam after compression is the heat medium as preheater 4 through the condensed condensed water of evaporimeter 2 heating clamber, and the general heat of its indirect steam is after compression utilized completely.With a small amount of high mass-energy mechanical power, electric energy etc., be converted into useful high potential temperature heat energy to a large amount of low-temperature heat energies by steam compression heat pump and be used, thereby saved the initial steam that a large amount of boilers produces.
This shows, the remarkable advantage of the honey concentration technology flow process of utilizing steam compression heat pump 3 to form is, although steam compression heat pump 3 is to utilize electric energy to supplement certain work done during compression to have replaced consuming a large amount of heating steam.But because the former thermal efficiency is high, thus the energy saved, however the electric coal rate of exchange, the electric natural gas rate of exchange are to determine the key factor of compression heat pump evaporation technique for the concentrated processing of honey economic benefit height.Undoubtedly in the higher situation of at present China's electricity coal rate of exchange, suitable but also energy consumption small economy high efficiency not only the little material of elevation of boiling point when mechanical compression type heat pump 3 is concentrated for honey.For example, adopt the heat pump of MVR lobed rotor compressor system, evaporating one ton of water consumption is approximately 1/6 to 1/5 of traditional steam concentration technology flow process, and operating cost is 1/3 to 1/2 of traditional handicraft.
In sum, the super low energy consumption environment-friendly type bee product concentration systems based on heat pump application, namely complete set of equipments of the present utility model is a revolution of honey manufacture field, can improve the production environment in workshop, bee product safety and sanitation, superior in quality.Thereby, can effectively guarantee health grade and the credit rating of honeybee finished product, thereby bring better economic benefit for enterprise.And using heat pump, to the honey manufacture field, solves this area technical barrier for a long time, and itself also has high creativeness.It is a new technology that is worth national departments concerned to pay attention to and promote.
Claims (8)
1. an energy-efficient honey concentrator, comprise evaporimeter (2), the blast pipe that evaporimeter (2) connects feed pipe, discharge nozzle and discharges for the steam by being evaporated, evaporimeter (2) is equipped with steam heating chamber's heating, it is characterized in that: the blast pipe of described evaporimeter (2) is connected with steam compression heat pump (3), and the escape pipe of steam compression heat pump (3) is communicated with the heating clamber of evaporimeter (2); Be provided for discharging the steam-water separator of condensed water on heating clamber.
2. energy-efficient honey concentrator according to claim 1, it is characterized in that: described steam compression heat pump (3), heating clamber and adaptive pipeline are made by acid-resistant stainless steel.
3. an energy-efficient honey production system, it is characterized in that: comprise the honey concentrator, the honey concentrator comprises evaporimeter (2), the blast pipe that evaporimeter (2) connects feed pipe, discharge nozzle and discharges for the steam by being evaporated, evaporimeter (2) is equipped with steam heating chamber's heating, the blast pipe of described evaporimeter (2) is connected with steam compression heat pump (3), and the escape pipe of steam compression heat pump (3) is communicated with the heating clamber of evaporimeter (2); Be provided for discharging the steam-water separator of condensed water on heating clamber.
4. energy-efficient honey production system according to claim 3, is characterized in that: preheater (4) is set on the feed pipe of described evaporimeter (2).
5. energy-efficient honey production system according to claim 4, it is characterized in that: described preheater arranges water-bath heater on (4), the discharge outlet pipeline communication of the water inlet of water-bath heater and steam-water separator.
6. energy-efficient honey production system according to claim 5, it is characterized in that: described honey production system comprises finished product honey heat-preserving equipment, finished product honey heat-preserving equipment comprises storage honey jar (7), the water-bath interlayer is set, the discharge outlet pipeline communication of the water-bath heater on the water inlet of described water-bath interlayer and preheater (4) on storage honey jar (7).
7. energy-efficient honey production system according to claim 6, it is characterized in that: described honey production system comprises that green molasses dissolves equipment, green molasses dissolves equipment and comprises that, between heat pump (9) and molten honey (10), the hot-blast outlet of heat pump (9) is communicated to (10) between molten honey.
8. energy-efficient honey production system according to claim 7, it is characterized in that: described green molasses dissolves equipment and comprises for controlling the controller of heat pump (9) heat outputting air temperature, air quantity.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013200630670U CN203355310U (en) | 2013-02-03 | 2013-02-03 | Efficient energy-saving honey concentration equipment and production system |
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| CN2013200630670U CN203355310U (en) | 2013-02-03 | 2013-02-03 | Efficient energy-saving honey concentration equipment and production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111082A (en) * | 2013-02-03 | 2013-05-22 | 云南丁氏蜂业工贸有限公司 | High-efficiency and energy-saving honey concentration technology and equipment and production system |
| CN107126717A (en) * | 2017-05-19 | 2017-09-05 | 航天晨光股份有限公司 | A kind of MVR vapo(u)rization systems and its startup pre-heating mean |
| CN108905244A (en) * | 2018-08-01 | 2018-11-30 | 相城区黄桥宜智机电技术服务部 | A kind of semiconductor heat pump type honey thickener |
-
2013
- 2013-02-03 CN CN2013200630670U patent/CN203355310U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111082A (en) * | 2013-02-03 | 2013-05-22 | 云南丁氏蜂业工贸有限公司 | High-efficiency and energy-saving honey concentration technology and equipment and production system |
| CN107126717A (en) * | 2017-05-19 | 2017-09-05 | 航天晨光股份有限公司 | A kind of MVR vapo(u)rization systems and its startup pre-heating mean |
| CN108905244A (en) * | 2018-08-01 | 2018-11-30 | 相城区黄桥宜智机电技术服务部 | A kind of semiconductor heat pump type honey thickener |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131225 Termination date: 20210203 |
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| CF01 | Termination of patent right due to non-payment of annual fee |