CN203351261U - High-heat resistance level hot-melt self-adhesive ultra-fine conductor coil - Google Patents

High-heat resistance level hot-melt self-adhesive ultra-fine conductor coil Download PDF

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Publication number
CN203351261U
CN203351261U CN 201320461992 CN201320461992U CN203351261U CN 203351261 U CN203351261 U CN 203351261U CN 201320461992 CN201320461992 CN 201320461992 CN 201320461992 U CN201320461992 U CN 201320461992U CN 203351261 U CN203351261 U CN 203351261U
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CN
China
Prior art keywords
coil
conductor
insulating layer
insulating barrier
melt self
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Expired - Fee Related
Application number
CN 201320461992
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Chinese (zh)
Inventor
沈晓宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUZHOU TONY ELECTRONIC CO., LTD.
Original Assignee
Huzhou Dong Ni Electronics Co Ltd
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Filing date
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Priority to CN 201320461992 priority Critical patent/CN203351261U/en
Application granted granted Critical
Publication of CN203351261U publication Critical patent/CN203351261U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a high-heat resistance level hot-melt self-adhesive ultra-fine conductor coil. The high-heat resistance level hot-melt self-adhesive ultra-fine conductor coil comprises a coil; the coil is a frameless coil with an external layer and an internal layer; a single conductor wire rod is wound spirally so as to form the frameless coil; the single conductor wire rod is composed of a center conductor, a first insulating layer and a second insulating layer, wherein the first insulating layer is wrapped on the outer surface of the center conductor, the second insulating layer is wrapped on the outer surface of the first insulating layer, the center conductor is a copper silver alloy round wire, the first insulating layer is a polyurethane paint layer, and the second insulating layer is a polyamide resin insulating paint layer; the diameter of the center conductor is 0.08mm; and the second insulating layer is melt on the outer surface of the first insulating layer through a hot melting method. The high-heat resistance level hot-melt self-adhesive ultra-fine conductor coil of the utility model is a frameless coil and is widely used in loudspeaker components of electronic products such as televisions, sound boxes and mobile phones. The high-heat resistance level hot-melt self-adhesive ultra-fine conductor coil is advantageous in high fineness, high power, high tensile strength, strong temperature resistance and strong bending resistance.

Description

The ultra-fine conductor coils of a kind of high thermal endurance class hot melt self-adhering
Technical field:
The utility model relates to the wire rod field, relates in particular the ultra-fine conductor coils of a kind of high thermal endurance class hot melt self-adhering.
Background technology:
In recent years, along with the raising of product design level, the electronic products such as mobile phone, computer are the little future development towards volume all, and the microminiaturization of loud speaker has also been proposed to harsh requirement.After the loud speaker volume reduces, the coil wire diameter is corresponding dwindling also, and conductor resistance increases, and in use can produce very large heat, so the thermal endurance class of conductor coils insulating material is required also improving constantly.Ultra-fine conductor coils not only will have good electrical property, mechanical performance, chemical property and adapt to outside the required anti-processing characteristics of High-Speed Automatic coiling, mechanical rule, also good thermal endurance must be arranged.In recent years, although domestic also at the positive ultra-fine conductor coils of hot melt self-adhering of the high thermal endurance class of development, current technical merit is compared with Foreign Advanced Lerel or there is a big difference.The ultra-fine conductor coils of hot melt self-adhering of domestic required high thermal endurance class is dependence on import basically.
The heat resisting temperature of home products hot melt self-adhering coil, generally at 130 ℃ ~ 150 ℃, is used coil because heat up and there will be the problem of distortion, fracture, makes the coil poor electric conductivity, thereby has reduced the quality of product.
The utility model content:
The purpose of this utility model is for the deficiencies in the prior art part, provides a kind of high thermal endurance class hot melt self-adhering ultra-fine conductor coils, as a kind of exoskeletal coil, is widely used on the loudspeaker assembly of the electronic products such as television set, sound equipment, mobile phone.
Technology solution of the present utility model is as follows:
The ultra-fine conductor coils of a kind of high thermal endurance class hot melt self-adhering, comprise coil, and described coil is entwined in a spiral manner by the single conductor wire rod has inside and outside two-layer exoskeletal coil; Described single conductor wire rod is comprised of center conductor, the first insulating barrier and the second insulating barrier, and the first insulating barrier is coated on the center conductor outer surface, and the second insulating barrier is coated on the first insulating barrier outer surface; Described center conductor is the Kufil round conductor, and the first insulating barrier is the polyurethane enamelled coating, and the second insulating barrier is polyamide insulation enamelled coating.
As preferably, the diameter of described center conductor is 0.08mm.
As preferably, described the second insulating barrier adopts the mode that hot melt melts to fuse the outer surface at the first insulating barrier.
The beneficial effects of the utility model are:
The utility model improves coil insulation coating formula and coating processes, use a kind of special finish coatings material, adopt the automatic intelligent mode of spraying paint, Based Intelligent Control is evenly painted, and evaporates film-forming after levelling, realizes resistance to elevated temperatures, the high temperature resistant degree of hot melt self-adhering coil is reached more than 200 ℃, the problem of having avoided coil to be out of shape, to rupture because of heating up, make the coil electric conductivity more stable, improves the quality of products.
The utility model has also improved the hot melting cohesion performance of coil, be conducive to product processing, filled up the resistant to elevated temperatures blank of domestic hot melt wire, and this japanning can realize that product hot melt dissolution mechanism is shaped, changed the restriction of the molten mode of traditional alcohol, can realize full-automatic production by hot melting way, improve the technical merit that product is used.
Round conductor of the present utility model is to adopt to stretch, japanning, the curing technology high tensile that the 4% silver medal composition made is composited that combines with application technology, high power, high-intensity yellow gold material, it can bear the pressure of 420MPa, and fine copper can only bear the pressure of 280MPa, the high-strength complex film wire rod of being made by the yellow gold material, its pulling force can reach 190CN, and the pull-off force of industry product is only 130CN at present, the pull-off force of this product is higher than industry product 38%, therefore outage is low, high-strength complex film wire rod can bear the power of 2W simultaneously, the high-power characteristics of fine degree have been realized, leading position in hollow voice coil loudspeaker voice coil.
The utility model anti-bending strength is high, can curvedly to 960 times, just can rupture, and its anti-bending strength is quite high.
The utility model the is high temperature resistant ultra-fine conductor coils of hot melt self-adhesion, as a kind of exoskeletal coil, is widely used on the loudspeaker assembly of the electronic products such as television set, sound equipment, mobile phone.
The accompanying drawing explanation:
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structural representation of the present utility model;
The structural representation that Fig. 2 is single conductor wire rod of the present utility model;
In Fig. 1 ~ 2: 1-internal layer; 2-skin; 3-center conductor; The 4-the first insulating barrier; The 5-the second insulating barrier.
Embodiment:
Embodiment, be shown in attached Fig. 1 and 2, and the ultra-fine conductor coils of a kind of high thermal endurance class hot melt self-adhering, comprise coil, and described coil is entwined in a spiral manner by the single conductor wire rod has inside and outside two- layer 1,2 exoskeletal coil; Described single conductor wire rod is comprised of center conductor 3, the first insulating barrier 4 and the second insulating barrier 5, and the first insulating barrier is coated on the center conductor outer surface, and the second insulating barrier is coated on the first insulating barrier outer surface, and the diameter of center conductor is 0.08mm; Described center conductor is the Kufil round conductor, and the first insulating barrier is the polyurethane enamelled coating, and the second insulating barrier is polyamide insulation enamelled coating, and the second insulating barrier adopts the mode that hot melt melts to fuse the outer surface at the first insulating barrier.
Above-described embodiment is the specific descriptions that the utility model is carried out; just the utility model is further described; can not be interpreted as the restriction to the utility model protection range, within those skilled in the art makes some nonessential improvement according to the content of above-mentioned utility model and adjusts and all to fall into protection range of the present utility model.

Claims (3)

1. the one kind high ultra-fine conductor coils of thermal endurance class hot melt self-adhering, comprise coil, it is characterized in that: described coil is entwined in a spiral manner by the single conductor wire rod has inside and outside two-layer exoskeletal coil; Described single conductor wire rod is comprised of center conductor, the first insulating barrier and the second insulating barrier, and the first insulating barrier is coated on the center conductor outer surface, and the second insulating barrier is coated on the first insulating barrier outer surface; Described center conductor is the Kufil round conductor, and the first insulating barrier is the polyurethane enamelled coating, and the second insulating barrier is polyamide insulation enamelled coating.
2. the ultra-fine conductor coils of a kind of high thermal endurance class hot melt self-adhering according to claim 1, it is characterized in that: the diameter of described center conductor is 0.08mm.
3. the ultra-fine conductor coils of a kind of high thermal endurance class hot melt self-adhering according to claim 1 is characterized in that: described the second insulating barrier adopts the mode that hot melt melts to fuse the outer surface at the first insulating barrier.
CN 201320461992 2013-07-30 2013-07-30 High-heat resistance level hot-melt self-adhesive ultra-fine conductor coil Expired - Fee Related CN203351261U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320461992 CN203351261U (en) 2013-07-30 2013-07-30 High-heat resistance level hot-melt self-adhesive ultra-fine conductor coil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320461992 CN203351261U (en) 2013-07-30 2013-07-30 High-heat resistance level hot-melt self-adhesive ultra-fine conductor coil

Publications (1)

Publication Number Publication Date
CN203351261U true CN203351261U (en) 2013-12-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104768120A (en) * 2015-04-21 2015-07-08 湖州东尼电子有限公司 Hot melting self-adhesive superfine conductor coil with high heat resistance class
CN108922738A (en) * 2018-07-02 2018-11-30 张家港鑫峰机电有限公司 A kind of inductance and its technique for coiling

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104768120A (en) * 2015-04-21 2015-07-08 湖州东尼电子有限公司 Hot melting self-adhesive superfine conductor coil with high heat resistance class
CN108922738A (en) * 2018-07-02 2018-11-30 张家港鑫峰机电有限公司 A kind of inductance and its technique for coiling
CN108922738B (en) * 2018-07-02 2020-01-17 张家港鑫峰机电有限公司 Inductor and winding process thereof

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 313000 Zhejiang city of Huzhou province of Zhili town Wuxing District No. 88 East Road

Patentee after: HUZHOU TONY ELECTRONIC CO., LTD.

Address before: 313000 Zhejiang city of Huzhou province of Zhili town Wuxing District No. 88 East Road

Patentee before: Huzhou Dong Ni Electronics Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131218

Termination date: 20170730