CN203344316U - Welding device for welding environment-friendly nonpolar material - Google Patents
Welding device for welding environment-friendly nonpolar material Download PDFInfo
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- CN203344316U CN203344316U CN 201320272139 CN201320272139U CN203344316U CN 203344316 U CN203344316 U CN 203344316U CN 201320272139 CN201320272139 CN 201320272139 CN 201320272139 U CN201320272139 U CN 201320272139U CN 203344316 U CN203344316 U CN 203344316U
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- battery lead
- lead plate
- welding
- welder
- environmental protection
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Abstract
The utility model discloses a welding device for welding an environment-friendly nonpolar material. The welding device comprises a base plate and a top plate which is movable and abutted against the base plate, wherein a first heat radiation device is arranged on the base plate; an electric conduction electrode is arranged on the first heat radiation device; the other end of the electric conduction electrode is connected to a first electrode plate; a first medium layer which has a heating function and transfers heat to the electrode plate at the bottom of the first electrode plate when a high-frequency device works; and an output end of the high-frequency device is electrically connected to the first electrode plate and the base plate correspondingly. According to the welding device for welding the environment-friendly nonpolar material, disadvantages in the prior art are overcome, the processing is convenient, the efficiency is high, and the effect is good.
Description
[technical field]
The utility model relates to a kind of material welder, specifically relates to a kind of welder that welds the nonpolarity material of environmental protection.
[background technology]
Enhancing along with global environmental consciousness, there is difficult degradation in traditional PVC material, can discharges the drawback of a large amount of harmful materials simultaneously, the utilization of novel environment friendly substitution material has just become the consumption inevitable choice, but there is again more bottleneck in the production and processing technology of new material at present.Wherein, novel environment friendly material TPO (thermoplastic polyolefin-like) etc. just is subject to the consumer parent with excellent environmental-protecting performance and looks at.But because the molecular structure of material belongs to nonpolarity material classification, can not polar material be arranged as PVC etc., can be processed with high frequency equipment, make the product of various three-dimensional shapes and limited the popularization degree of aerated product in market.
Having now to utilize following mode to process nonpolarity material:
Method one: by adding in advance hot merit dress mould, again the high temperature mould is welded on processed material, this method is because carrying out preheating to mould, can not carry out continually repetitive operation fast, in addition because of mould always in the condition of high temperature, can not carry out some and need to paste material (cover) get on operation of reprocessing being close to mould, such as aerated product is to meet usually anti-logical process operations etc. of needs of three-dimensional shape.As shown in Figure 5,6.
Method two: be applied on processed material with a resistive conductor (or sheet), its heating is welded to resistive conductor or sheet energising, this method because of used resistive conductor (or sheet) because not carrying out rapidly cooling shaping, and the sheet on the plane that is linearly or fixes, can not carry out the operation welding of some semicircles or three-dimensional shape, therefore also can only produce the welding of some planes or straight line, and Yin Wendu and cooling being difficult to are controlled, and can't advance the process operation of complicated three-dimensional shape.
[utility model content]
In order to solve deficiency of the prior art, thereby provide a kind of easy to process, efficiency is high, the welder of the effective nonpolarity material of welding environmental protection.
The technical scheme that the utility model adopts is:
The welder of the nonpolarity material of welding environmental protection, it is characterized in that including base plate 1 and removable and compress the top board 2 of base plate, be provided with the first heat abstractor 3 on base plate 1, be provided with conductive electrode 4 on the first heat abstractor 3, the other end of conductive electrode 4 is connected on the first battery lead plate 5, be provided with in the bottom of the first battery lead plate 5 and play heat effect and conduct heat to the first medium layer 6 on battery lead plate when high frequency equipment is worked, described high frequency equipment output end respective electrical is connected on the first battery lead plate 5 and base plate 1.
The welder of the nonpolarity material of welding environmental protection as above, is characterized in that being provided with moulding in top board 2 bottoms adds pressing mold 8, and it is consistent that described conductive electrode 4 and moulding add the contacted shape of pressing mold 8.
The welder of the nonpolarity material of welding environmental protection as above, it is characterized in that being provided with the second heat abstractor 9 in top board 2 bottoms, be provided with the second conductive electrode 10 on the second heat abstractor 9, the other end of the second conductive electrode 10 is connected on the second battery lead plate 11, be provided with in the bottom of the second battery lead plate 11 and play heat effect and conduct heat to the second medium layer 12 on battery lead plate when high frequency equipment is worked, described high frequency equipment output end respective electrical is connected on the second battery lead plate 11 and top board 2.
The welder of the nonpolarity material of welding environmental protection as above, is characterized in that bottom outside that described moulding adds pressing mold 8 is higher and make its outside form trimming 81 than inboard.
The welder of the nonpolarity material of welding environmental protection as above, is characterized in that being provided with at the top of described the first battery lead plate 5 adherent layer 7 that prevents from clinging the nonpolarity material of processing.
The welder of the nonpolarity material of welding environmental protection as above, is characterized in that being provided with at the top of described the second battery lead plate 11 the second adherent layer 13 that prevents from clinging the nonpolarity material of processing.
The welder of the nonpolarity material of welding environmental protection as above, is characterized in that described first medium layer 6 and second medium layer 12 are and have or not polar material, is also insulating medium layer simultaneously.
The welder of the nonpolarity material of welding environmental protection as above, it is characterized in that described the first heat abstractor 3 and the second heat abstractor 9 are a heat-dissipating metal sheet, the two ends that are provided with ， cooling duct, cooling duct at the heat radiating metal intralamellar part are connected with respectively water inlet pipe and outlet pipe.
The welder of the nonpolarity material of welding environmental protection as above, is characterized in that the thickness of described the first battery lead plate 5 and the second battery lead plate 11 is at 25-35mm; Described conductive electrode 4, the second conductive electrode 10 are corrosion resistant plate or nickel plate, and its thickness is at 0.08-0.15mm.
The welder of the nonpolarity material of welding environmental protection as above, is characterized in that described insulating medium layer is ox-hide insulating paper or highland barley paper, and its thickness is at 0.1-0.25mm.
The beneficial effects of the utility model are:
On the basis of the utility model high frequency equipment commonly used at traditional mode of production PVC aerated product, improved.Be provided with in the bottom of battery lead plate when high frequency equipment is worked and play heat effect and conduct heat to the dielectric layer on battery lead plate, utilize the high frequency equipment can be to the medium of its heating, after first heat medium, again heat is passed to heating part, can be processed nonpolarity material with high frequency equipment like this.Under the condition that increases not significantly equipment investment, can be used for welding PVC etc. has polarity class material simultaneously, can weld nonpolarity materials such as being similar to TPO again.
And because of its special moment dielectric heating principle of high frequency, can handle well the comprehensive process operation needs of cooling needs and three-dimensional shape well, can greatly save social resources and repeated construction input by tool again, can also promote energetically and widen the universal space, market of environment-friendly materials.
Also can create the nonpolarity environment-friendly materials consumer goods of how three-dimensional 3D shape, destruction and reduction to the user healthy harm of the consumer goods that minimizing is produced traditional material to environment.
[accompanying drawing explanation]
Fig. 1 is structural representation of the present utility model.
The structural representation that Fig. 2 is the utility model another one embodiment.
Fig. 3 is partial structurtes schematic diagram of the present utility model.
The structural representation that Fig. 4 is heat abstractor of the present utility model.
The structural representation that Fig. 5 is prior art mode one.
The structural representation that Fig. 6 is prior art mode two.
[specific embodiment]
As shown in Figure 1, the welder of the nonpolarity material of welding environmental protection, comprise base plate 1 and removable and compress the top board 2 of base plate, be provided with the first heat abstractor 3 on base plate 1, be provided with conductive electrode 4 on the first heat abstractor 3, the other end of conductive electrode 4 is connected on the first battery lead plate 5, be provided with in the bottom of the first battery lead plate 5 and play heat effect and conduct heat to the first medium layer 6 on battery lead plate when high frequency equipment is worked, described high frequency equipment output end respective electrical is connected on the first battery lead plate 5 and base plate 1.
When needs processing welding, relatively during the material of book, utilize the single face addition just can realize, can be provided with moulding in top board 2 bottoms and add pressing mold 8, it is consistent that described conductive electrode 4 and moulding add the contacted shape of pressing mold 8.High frequency equipment is exported high frequency electric like this, by the first battery lead plate 5, through first medium layer 6, flow back to again high frequency equipment by conductive electrode 4 and the first heat abstractor 3 and equipment bay 1 again, when electric current passes first medium layer 6, generate fast thermal source between the first battery lead plate 5 and conductive electrode 4, will be close to the purpose that non-polar material 14 on the first battery lead plate 5 softens and reach welding.For ensureing that thermal source can be applied to rapidly the point of material require welding, the conductive electrode 4 that is used for welding should keep the same with shape, size that moulding adds pressing mold 8, the effect that moulding adds pressing mold 8 is to compress material, guarantees that material is close to battery lead plate, absorbs well the heat from the first battery lead plate 5.In this embodiment, welding material is two parallel limits.
And when needing processing to weld thicker material, just need to use other one group of heater, be provided with the second heat abstractor 9 in top board 2 bottoms, be provided with the second conductive electrode 10 on the second heat abstractor 9, the other end of the second conductive electrode 10 is connected on the second battery lead plate 11, be provided with in the bottom of the second battery lead plate 11 and play heat effect and conduct heat to the second medium layer 12 on battery lead plate when high frequency equipment is worked, described high frequency equipment output end respective electrical is connected on the second battery lead plate 11 and top board 2.Upper and lower like this two cover heaters carry out welding material together.The same with the single-side heating principle, difference is, in order to improve speed of welding and to guarantee the firm degree that thick material welds, on the two sides of non-polar material 14, to apply a thermal source simultaneously, two-sided softening more fast, equably nonpolar thick material is carried out, reach the purpose of welding.
As embodiment preferably, the bottom outside that described moulding adds pressing mold 8 is higher and make its outside form trimming 81 than inboard.The purpose of doing like this is for reducing manually-operated, and in welding process, the mould the raised area is that trimming 81 can be cut away remaining limit automatically, saves remaining limit clearing process.
As the optimal way of the present embodiment, be provided with the adherent layer 7 that prevents from clinging the nonpolarity material of processing at the top of described the first battery lead plate 5.Equally, be provided with the second adherent layer 13 that prevents from clinging the nonpolarity material of processing at the top of described the second battery lead plate 11.Adding man-hour like this, non-polar material just can not adhere on battery lead plate.Adherent layer 7, the second adherent layer 13 adopt the Teflon of 0.05-0.08mm thickness or spray the antiseized demoulding Ji of one deck, prevent from being bonded on battery lead plate after welding.
As the optimal way of the present embodiment, described first medium layer 6 is for having or not polar material, and it is also insulating medium layer simultaneously.Described insulating medium layer is ox-hide insulating paper or highland barley paper, and its thickness is at 0.1-0.25mm, punctures withstand voltagely to be not less than 15000 volts, and size is the same with battery lead plate.
As the optimal way of the present embodiment, described the first heat abstractor 3 is a heat-dissipating metal sheet, and the two ends that are provided with ， cooling duct, cooling duct at the heat radiating metal intralamellar part are connected with respectively water inlet pipe and outlet pipe.This heat-dissipating metal sheet aluminium die cast plate, middle boring two exhausting holes, head and the tail phase limit, the water inlet pipe and water outlet pipe joint is joined in left and right, the general 10-15mm of thickness, water inlet pipe and water outlet pipe is generally the hollow galvanized pipe of diameter 6mm.Weld for ensureing fast next time, heat-dissipating metal sheet is set, after guaranteeing to have welded, the temperature of the timely cooling weld of energy and mould can lower rapidly and operate convenient next time.
As the optimal way of the present embodiment, the thickness of described the first battery lead plate 5 and the second battery lead plate 11 is at 25-35mm; Described conductive electrode 4, the second conductive electrode 10 are corrosion resistant plate or nickel plate, and its thickness is at 0.08-0.15mm.The hardness of this corrosion resistant plate or nickel plate is more high better, and surface must be smooth.
As the optimal way of the present embodiment, described base plate 1 and top board 2 are platens of former cycle machine equipment, are generally die casting aluminiums, and the thickness subset varies in size and has any different, generally at 10-35mm.
As the optimal way of the present embodiment, described moulding adds the relatively hard plastics of pressing mold 8 use as POM or bakelite, and shape is the same with the conductive electrode mould, during installation, will overlap fully up and down.
High frequency equipment belongs to high-frequency apparatus, by the electron tube self-excited oscillator, produces electromagnetic field of high frequency.Processed object is pressed between the upper and lower motor of electromagnetic field of high frequency, dielectric material issues muon polarization phenomenon estranged in the effect of high-frequency electric field, and press direction of an electric field and arrange, because of high-frequency electric field, change at a terrific speed direction, the intensified and high-speed motion phase mutual friction self of the interior molecules in dielectric material produces heat, is issued to the purpose of welding or embossing at the pressure of mould.
When operation, the good merit dress of adjustment, mould are installed, guarantee that moulding stamper and conductive electrode mould overlap consistent, pressure maintains adjusts to the 3-4 kilogram.Open high frequency machine power supply, connect energy cooling water (or cooling fluid), preheating 3-5 minute.Non-polar material material (as TPO etc.) is positioned over to moulding to be added between pressing mold and adherent layer (or two-layer adherent layer of two-layer heating), the decline moulding that starts the machine pressurization mould, the high frequency electric source starting, electric current passes through insulating medium layer, produce heat, remaining limit is cut away in the material softening welding simultaneously.Welding completes, and the high frequency electric source that breaks, rises back moulding and adds pressing mold at cooling 3-5 second, takes out molded product; A process-cycle completes.
Claims (10)
1. weld the welder of the nonpolarity material of environmental protection, it is characterized in that including base plate (1) and removable and compress the top board (2) of base plate, be provided with the first heat abstractor (3) on base plate (1), be provided with conductive electrode (4) on the first heat abstractor (3), the other end of conductive electrode (4) is connected on the first battery lead plate (5), be provided with and play heat effect and conduct heat to the first medium layer (6) on battery lead plate when high frequency equipment is worked in the bottom of the first battery lead plate (5), described high frequency equipment output end respective electrical is connected on the first battery lead plate (5) and base plate (1).
2. the welder of the nonpolarity material of welding environmental protection according to claim 1, is characterized in that being provided with moulding in top board (2) bottom adds pressing mold (8), and it is consistent that described conductive electrode (4) and moulding add the contacted shape of pressing mold (8).
3. the welder of the nonpolarity material of welding environmental protection according to claim 1, it is characterized in that being provided with the second heat abstractor (9) in top board (2) bottom, be provided with the second conductive electrode (10) on the second heat abstractor (9), the other end of the second conductive electrode (10) is connected on the second battery lead plate (11), be provided with and play heat effect and conduct heat to the second medium layer (12) on battery lead plate when high frequency equipment is worked in the bottom of the second battery lead plate (11), described high frequency equipment output end respective electrical is connected on the second battery lead plate (11) and top board (2).
4. the welder of the nonpolarity material of welding environmental protection according to claim 2, is characterized in that bottom outside that described moulding adds pressing mold (8) is higher and make its outside form trimming (81) than inboard.
5. the welder of the nonpolarity material of welding environmental protection according to claim 1 and 2, is characterized in that being provided with at the top of described the first battery lead plate (5) adherent layer (7) that prevents from clinging the nonpolarity material of processing.
6. the welder of the nonpolarity material of welding environmental protection according to claim 3, is characterized in that being provided with at the top of described the second battery lead plate (11) the second adherent layer (13) that prevents from clinging the nonpolarity material of processing.
7. the welder of the nonpolarity material of welding environmental protection according to claim 3, is characterized in that described first medium layer (6) and second medium layer (12) are and have or not polar material, is also insulating medium layer simultaneously.
8. the welder of the nonpolarity material of welding environmental protection according to claim 3, it is characterized in that described the first heat abstractor (3) and the second heat abstractor (9) are a heat-dissipating metal sheet, the two ends that are provided with ， cooling duct, cooling duct at the heat radiating metal intralamellar part are connected with respectively water inlet pipe and outlet pipe.
9. the welder of the nonpolarity material of welding environmental protection according to claim 3, is characterized in that the thickness of described the first battery lead plate (5) and the second battery lead plate (11) is at 25-35mm; Described conductive electrode (4), the second conductive electrode (10) are corrosion resistant plate or nickel plate, and its thickness is at 0.08-0.15mm.
10. the welder of the nonpolarity material of welding environmental protection according to claim 7, is characterized in that described insulating medium layer is ox-hide insulating paper or highland barley paper, and its thickness is at 0.1-0.25mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320272139 CN203344316U (en) | 2013-05-17 | 2013-05-17 | Welding device for welding environment-friendly nonpolar material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320272139 CN203344316U (en) | 2013-05-17 | 2013-05-17 | Welding device for welding environment-friendly nonpolar material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203344316U true CN203344316U (en) | 2013-12-18 |
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ID=49744248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320272139 Expired - Lifetime CN203344316U (en) | 2013-05-17 | 2013-05-17 | Welding device for welding environment-friendly nonpolar material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203344316U (en) |
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2013
- 2013-05-17 CN CN 201320272139 patent/CN203344316U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170417 Address after: 528400 Shaxi City, Zhongshan Province town water Creek Management Area Patentee after: ZHONGSHAN BAOSHAN PLASTIC INDUSTRIAL CO.,LTD. Address before: 528400 Guangdong city of Zhongshan Province East Kai Yin Verde V3-204 room Patentee before: Liu Weishun |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131218 |