CN203343654U - Assembly-type welding station device - Google Patents
Assembly-type welding station device Download PDFInfo
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- CN203343654U CN203343654U CN 201320389722 CN201320389722U CN203343654U CN 203343654 U CN203343654 U CN 203343654U CN 201320389722 CN201320389722 CN 201320389722 CN 201320389722 U CN201320389722 U CN 201320389722U CN 203343654 U CN203343654 U CN 203343654U
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- vertical rod
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Abstract
The utility model discloses an assembly-type welding station device which comprises a base, a vertical rod fixed to the base, an angle adjusting plate fixed to the end portion of the upper end of the vertical rod and a clamping device. The angle adjusting plate is a plate-shaped body, and a center hole and at least two angle holes located in the same radius relative to the center hole are formed in the angle adjusting plate. The clamping device comprises one or two connecting rods and a workpiece fastening device used for fixing workpieces, two through holes are formed in each connecting rod, the distance between every two through holes is equal to the distance between the center hole in the angle adjusting plate and the angle holes in the angle adjusting plate, and the connecting rods are connected together with the angle adjusting plate through connection of the corresponding through hole and the center hole. The assembly-type welding station device can effectively perform multi-position operation on butt welding of plates or pipes.
Description
Technical field
The utility model relates to a kind of assembled welding post device, and it is a kind of device that the manual welding welder carries out multiposition exercise, examination or the match of sheet material or tubing butt welding that is applicable to.
Background technology
According to the relevant regulations of " special equipment welding operation personnel checking-up detailed rules and regulations " (TSG Z6002-2010), known: position while welding is basically by the test specimen determining positions.Wherein, sheet material butt weld test specimen, according to the difference of test specimen position, can be divided into: downhand welding, horizontal position welding, vertical position welding, overhead welding test specimen; Tubing butt weld test specimen can be divided into: horizontally rotate, vertically fixing, level fix, 45 ° of fixing test specimens.At present, normally according to different welding positions, exercise, examination or the match that corresponding station apparatus carries out the welder is set.But there are the shortcomings such as the utilization rate of station is lower, the inconvenient transfer of station in this way.In view of the shortcoming that original way exists, this case inventor is through studying for a long period of time, and Continual Improvement, have this case to produce finally.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of assembled welding post device, is intended to effectively to carry out the multiposition operation of sheet material or tubing butt welding.
For solving the problems of the technologies described above, technical solution of the present utility model is:
A kind of assembled welding post device, comprise base, be fixed on vertical rod on this base, be fixed on angle adjustment plate and the clamping device of this end, vertical rod upper end; This angle adjustment plate is plate body, which is provided with a circle center hole and relatively this circle center hole be positioned at least two angle holes on same Radius; This clamping device comprises one or two connecting rod and in order to the workpiece fixation device of fixation workpiece, this connecting rod is provided with two through holes, distance between two through holes equates with the distance between the circle center hole on described angle adjustment plate and angle hole, and connects corresponding through hole and circle center hole or angle hole by connector this connecting rod and angle adjustment plate are linked together.
Described vertical rod top is reserved with a bar groove between two parties according to the thickness of angle adjustment plate, the lower end of this angle adjustment plate is tucked in this groove, then by machinery or welding connecting mode, both is fixed together.
Described vertical rod is adjustable vertical rod, and its interior vertical rod by mutual grafting and outer vertical rod form, and should in be provided with between vertical rod and outer vertical rod and can fix both fixtures highly of pegging graft.
Described fixture is that at least one group of hand twisted bolt and nut, be drilled with through hole on the correct position of described outer vertical rod, and described nut is welded on this outer vertical rod outer surface position corresponding with this through hole, afterwards hand being twisted to bolt is screwed on this nut, and support at described interior vertical rod outer surface through through hole, with the grafting height of this fixing inside and outside vertical rod.
Described vertical rod lower end and base junction are provided with one in order to clamp the iron plate of welding machine ground wire.
Be provided with three described angle holes on described angle adjustment plate, the line of centres of three angle holes and circle center hole has formed respectively 0 °, 45 °, 90 ° three kinds of angles.
Be provided with two described angle holes on described angle adjustment plate, the line of centres of two angle holes and circle center hole forms 0 ° and 45 ° or 0 ° and 90 ° of two kinds of angles.
Described workpiece fixation device comprises that described connecting rod and sheet material fastener and tubing fastener are connected in turn in order to the sheet material fastener of fixed plate and in order to the fixing tubing fastener of tubing.
Described sheet material fastener comprises the fixed head that two parallel interval arrange, the two ends of two fixed heads are fixed with respectively a connecting plate, wherein a connecting plate is in order to be connected with described connecting rod, and another piece connecting plate is in order to be connected with described tubing fastener; Two fixed heads wherein at least be provided with a securing member on one.
Described two fixed heads are vertically to arrange, and between the bottom of two fixed heads, are provided with for supporting the baffle plate of sheet material.
Described tubing fastener comprises the fixed head that two parallel interval arrange, and these two fixed heads are fixed on a side connecting plate of described sheet material fastener; And these two fixed heads wherein at least be provided with a securing member on one.
Described tubing fastener comprises the fixed head that two parallel interval arrange, these two fixed heads wherein at least be provided with a securing member on one; The described sheet material fastener end that be connected corresponding to the tubing fastener arranges respectively the tube connector that can mutually peg graft, and on two tube connectors the corresponding through hole of setting position, then adopt latch or bolt two tube connectors to be connected through corresponding through hole, realize detachable connection the between this sheet material fastener and tubing fastener.
After adopting such scheme, the utlity model has following advantage:
1) use station apparatus described in the utility model, can easily realize sheet material butt weld test specimen horizontal position welding, vertical position welding and tubing butt weld test specimen vertical fixing, level is fixed and 45 ° of fixing welderings.
2) rationally utilize hand to twist screw rod, make the conversion of adjustment, welding position of vertical rod height more convenient, efficient.
3) this to install selected material all reusable and not fragile, improved the turnover access times of material, responded country and called about the material-saving of green construction.
In a word, assembled welding post device described in the utility model will become manual welding welder raising or the indispensable device of strengthen operation technical ability.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the cutaway view of base described in the utility model;
Fig. 3 is the top view of base described in the utility model;
Fig. 4 is the cutaway view of adjustable vertical rod described in the utility model;
Fig. 5 is the A-A cutaway view of Fig. 4;
Fig. 6 is the front view that hand described in the utility model is twisted bolt;
Fig. 7 is the top view that hand described in the utility model is twisted bolt;
The structural representation of Fig. 8 angle adjustment plate described in the utility model;
Fig. 9 is the combination schematic diagram of angle adjustment plate described in the utility model and adjustable vertical rod;
Figure 10 is the front view of clamping device the first embodiment described in the utility model;
Figure 11 is the top view of clamping device the first embodiment described in the utility model;
Figure 12 is the structural representation of clamping device the second embodiment sheet material fastener described in the utility model;
Figure 13 is the front view of clamping device the second embodiment tubing fastener described in the utility model;
Figure 14 is the top view of clamping device the second embodiment tubing fastener described in the utility model;
Figure 15 is the structural representation after clamping device the second embodiment combination described in the utility model;
Figure 16 is use view of the present utility model (0 ° time);
Figure 17 is use view of the present utility model (45 ° time);
Figure 18 is use view of the present utility model (90 ° time).
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
What the utility model disclosed is a kind of assembled welding post device, as shown in figure 1 to figure 13, is preferred embodiment of the present utility model.This station apparatus comprises base 1, vertical rod 2, angle adjustment plate 3 and clamping device 4.Wherein:
As shown in Figures 2 and 3, it can be made by thicker steel plate described base 1, and its weight is answered the stability of the whole station apparatus of sufficient to guarantee.The shape of this base can be made as required, and the described base 1 of the present embodiment is circular.In addition, the central authorities of this base 1 can arrange a through hole 11.
Described vertical rod 2 bottoms are fixed on described base 1, between this vertical rod 2 and base 1, can adopt be threaded, the mechanical connection such as pin grafting, also can adopt and be welded to connect.The present embodiment, the bottom of this vertical rod 2 inserts in the through hole 11 of described base 1, connects with welding afterwards.Described vertical rod 2 can be adjustable vertical rod, as shown in Figure 4,5, this adjustable vertical rod 2 can be comprised of interior vertical rod 21 and the outer vertical rod 22 of mutual grafting, should in vertical rod 21 and outer vertical rod 22 can adopt the hollow type Steel materials such as steel pipe or square tube to be made, and should in be provided with between vertical rod 21 and outer vertical rod 22 and can fix both fixtures highly of pegging graft.This fixture can have multiple, as fixing as pin etc.In the present embodiment, this fixture is that at least one group of hand twisted bolt 51 and nut 52, drill through hole on the correct position of described outer vertical rod 22, and described nut 52 is welded on these outer vertical rod 22 outer surfaces position corresponding with through hole, afterwards hand is twisted to bolt 51 and be screwed on this nut 52, and support at described interior vertical rod 21 outer surfaces through through hole.Twist bolt 51 when screwing hand, while making it withstand interior vertical rod 21, can fix the inserting state of inside and outside vertical rod 21,22; Twist bolt 51 when unscrewing hand, make it unclamp supporting of internal vertical rod 21, can make inside and outside vertical rod 21,22 relatively move up and down, thereby regulate the height of vertical rod 2.In addition, the unsuitable deviation of the inside dimension of the outside dimension of interior vertical rod 21 and outer vertical rod 22 is excessive, to differ 1 ~ 3mm, is advisable.Moreover described vertical rod 2 lower ends and base 1 junction can arrange an iron plate 23 in order to clamp the welding machine ground wire, this iron plate 23 can be welded in this vertical rod 2.
Described hand is twisted bolt 51 as shown in Figure 6,7, and it can adopt steel plate to make arc handgrip 511, a screw rod 512 is carried out to socket weld with handgrip 511 and fix.The length of screw rod can be prepared as required, and handgrip is advisable with soft handle.
As shown in Figure 8, it is plate body to described angle adjustment plate 3, can adopt steel plate to make.This angle adjustment plate 3 is provided with a circle center hole 31 and relative circle center hole 31 is positioned at three angle holes 32 on same Radius, and three angle holes 32 have formed respectively 0 °, 45 °, 90 ° three kinds of angles with the line of centres of circle center hole 31.As required, described angle hole also can only arrange two, and two angle holes are connected with the center of circle center hole can form 0 ° and 45 ° or 0 ° and 90 ° of two kinds of angles.This angle adjustment plate 3 is fixed on the end, upper end of described vertical rod 2, and its fixed form can have a variety of.In the present embodiment, described vertical rod 2 tops are reserved with a bar groove 24 between two parties according to the thickness of angle adjustment plate 3, the lower end of this angle adjustment plate 3 is tucked in this groove 24, by machinery or welding connecting mode, reliably connect afterwards, the present embodiment is with welding method signal (as shown in Figure 9).And mechanical connection can be also that pin is pegged graft etc. for can being threaded as described hand is twisted bolt 51 and nut 52.
As shown in Figures 10 and 11, it comprises connecting rod 41 and workpiece fixation device two parts to described clamping device 4.This connecting rod 41 can adopt steel plate to make, and which is provided with two through holes 411, and the distance between these two through holes 411 equates with the distance between the circle center hole 31 on described angle adjustment plate 3 and angle hole 32.During assembling, twist bolt by pin or above-mentioned hand and coordinate the connectors such as nut, be inserted in corresponding hole, this connecting rod 41 is fixing with described angle adjustment plate 3.This connecting rod 41 also can be arranged to parallel two, and described angle adjustment plate 3 is inserted between two connecting rods 41 and is fixed.Described workpiece fixation device, in order to the workpiece that fixedly wish is welded, can be that sheet material workpiece can be also the tubing workpiece.For convenient fixing different workpiece, this workpiece fixation device can comprise in order to the sheet material fastener 42 of fixed plate and in order to the fixing tubing fastener 43 of tubing, near connecting rod 41 1 sides be sheet material fastener 42, end is tubing fastener 43.All can be for being welded to connect between described connecting rod 41, sheet material fastener 42 and tubing fastener 43.
Continue to coordinate shown in Figure 10 and Figure 11, described sheet material fastener 42 comprises the fixed head 421 that two parallel interval arrange, the two ends of two fixed heads 421 are fixed with respectively a connecting plate 422, wherein a connecting plate is in order to be connected with described connecting rod 41, and another piece connecting plate is in order to be connected with described tubing fastener 43.Two fixed heads 421 wherein at least be provided with a securing member on one, this securing member can be common bolt, can be also that above-mentioned hand is twisted bolt 51 and nut 52 structures.When fixed plate, this sheet material is placed between two fixed heads 421, tighten described hand and twist bolt 51, get final product this board clamp between screw rod and another piece fixed head 421, thereby this sheet material is fixed.Described two fixed heads 421 can be vertical setting, thereby the sheet material that makes clamping becomes vertical state, and when two fixed heads 421 when vertically arranging, in order to prevent the sheet material landing, can be provided for supporting the baffle plate 423 of sheet material between the bottom of two fixed heads 421.
Continue to coordinate shown in Figure 10 and Figure 11, described tubing fastener 43 also can comprise the fixed head 431 that two parallel interval arrange again, and these two fixed heads 431 are fixed on a side connecting plate 422 of described sheet material fastener 42.Same, these two fixed heads 431 wherein at least be provided with a securing member on one, this securing member can be common bolt equally, can be also that above-mentioned hand is twisted screw rod 51 and nut 52.When fixing tubing, tubing is enclosed within on the fixed head 431 that there is no securing member, then tighten described securing member, tubing can be fixedly clamped.
Shown in Figure 12 to Figure 15, if needed, also described tubing fastener 43 can be made to dismountable structure for another example.This dismountable structure is, in described sheet material fastener 42 end that be connected corresponding to tubing fastener 43, the tube connector that can mutually peg graft 44 is set respectively, and on two tube connectors 44 the corresponding through hole 441 of setting position, then adopt latch or bolt through corresponding through hole, two tube connectors 44 to be connected, and then realize removable connection the between tubing fastener 43 and sheet material fastener 42.Further, offering a described through hole 441 on the tube connector 44 of described sheet material fastener 42 1 sides gets final product, can offer one or orthogonal two described through holes 441 and be positioned on the tube connector 44 of tubing fastener 43 1 sides, the purpose that two through holes 411 are set is to adjust as required the setting angle of tubing fastener 43.
Operation principle of the present utility model is:
1) clamping device 4 and the angle adjustment plate 3 be arranged in vertical rod 2 are assembled, can utilize the connectors such as latch, common screw nut to fix, also can adopt the stubborn bolt 51 of hand that the utility model is special to coordinate nuts 52 to be fixed, so just can assemble and form assembled welding post device.
2) in use, first clamping device 4 is fixed on the angle of required welding (0 °, 45 °, 90 ° three kinds of angle Selection are arranged), and adjusts the height of vertical rod 2; Then, the tubing 7 that is placed on the sheet material 6 fixed by technological requirement spot welding on sheet material fastener 42 or spot welding is fixed is placed on tubing fastener 43 (position that must welding should be placed in outside fastener), tightens hand and twists bolt and just can start welding after workpiece (sheet material or tubing) is fixed.For embodiment, when clamping device 4, during in 0 ° of position, sheet material is that horizontal position welding, tubing are the fixing weldering of level; In the time of 45 °, tubing is 45 ° of fixing welderings; In the time of 90 °, sheet material is that vertical position welding, tubing are vertical fixing weldering.
3) finish using, can be dismantled this welding post device, facilitated the handling of this device and turnover to use.
The above, be only preferred embodiment of the present utility model, not is used for limiting the scope that the utility model is implemented.Therefore variation or the modification in every case done according to claim of the present utility model and specification, within all should belonging to the scope that the utility model patent contains.
Claims (10)
1. an assembled welding post device is characterized in that: comprise base, be fixed on vertical rod on this base, be fixed on angle adjustment plate and the clamping device of this end, vertical rod upper end; This angle adjustment plate is plate body, which is provided with a circle center hole and relatively this circle center hole be positioned at least two angle holes on same Radius; This clamping device comprises one or two connecting rod and in order to the workpiece fixation device of fixation workpiece, this connecting rod is provided with two through holes, distance between two through holes equates with the distance between the circle center hole on described angle adjustment plate and angle hole, and connects corresponding through hole and circle center hole or angle hole by connector this connecting rod and angle adjustment plate are linked together.
2. assembled welding post device according to claim 1, it is characterized in that: described vertical rod top is reserved with a bar groove between two parties according to the thickness of angle adjustment plate, the lower end of this angle adjustment plate is tucked in this groove, then by machinery or welding connecting mode, both is fixed together.
3. assembled welding post device according to claim 1, it is characterized in that: described vertical rod is adjustable vertical rod, its interior vertical rod by mutual grafting and outer vertical rod form, and should in be provided with between vertical rod and outer vertical rod and can fix both fixtures highly of pegging graft.
4. assembled welding post device according to claim 3, it is characterized in that: described fixture is that at least one group of hand twisted bolt and nut, be drilled with through hole on the correct position of described outer vertical rod, and described nut is welded on this outer vertical rod outer surface position corresponding with this through hole, afterwards hand being twisted to bolt is screwed on this nut, and support at described interior vertical rod outer surface through through hole, with the grafting height of this fixing inside and outside vertical rod.
5. according to the described assembled welding post of one of claim 1-4 device, it is characterized in that: be provided with three described angle holes on described angle adjustment plate, the line of centres of three angle holes and circle center hole has formed respectively 0 °, 45 °, 90 ° three kinds of angles.
6. according to the described assembled welding post of one of claim 1-4 device, it is characterized in that: described workpiece fixation device comprises that described connecting rod and sheet material fastener and tubing fastener are connected in turn in order to the sheet material fastener of fixed plate and in order to the fixing tubing fastener of tubing.
7. assembled welding post device according to claim 6, it is characterized in that: described sheet material fastener comprises the fixed head that two parallel interval arrange, the two ends of two fixed heads are fixed with respectively a connecting plate, wherein a connecting plate is in order to be connected with described connecting rod, and another piece connecting plate is in order to be connected with described tubing fastener; Two fixed heads wherein at least be provided with a securing member on one.
8. assembled welding post device according to claim 7 is characterized in that: described two fixed heads are for vertically arranging, and between the bottom of two fixed heads, are provided with for supporting the baffle plate of sheet material.
9. according to the described assembled welding post of claim 7 or 8 device, it is characterized in that: described tubing fastener comprises the fixed head that two parallel interval arrange, and these two fixed heads are fixed on a side connecting plate of described sheet material fastener; And these two fixed heads wherein at least be provided with a securing member on one.
10. according to the described assembled welding post of claim 7 or 8 device, it is characterized in that: described tubing fastener comprises the fixed head that two parallel interval arrange, these two fixed heads wherein at least be provided with a securing member on one; The described sheet material fastener end that be connected corresponding to the tubing fastener arranges respectively the tube connector that can mutually peg graft, and on two tube connectors the corresponding through hole of setting position, then adopt latch or bolt two tube connectors to be connected through corresponding through hole, realize detachable connection the between this sheet material fastener and tubing fastener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320389722 CN203343654U (en) | 2013-07-02 | 2013-07-02 | Assembly-type welding station device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320389722 CN203343654U (en) | 2013-07-02 | 2013-07-02 | Assembly-type welding station device |
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| CN203343654U true CN203343654U (en) | 2013-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320389722 Expired - Fee Related CN203343654U (en) | 2013-07-02 | 2013-07-02 | Assembly-type welding station device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598624A (en) * | 2016-03-11 | 2016-05-25 | 江苏元中直流微电网有限公司 | Multi-angle regulable high-adaptability clamp for laser splicing butt welding |
| CN105729020A (en) * | 2016-04-05 | 2016-07-06 | 广船国际有限公司 | Vacuum sucker type non-stacking-foot assembly tool |
| CN110000726A (en) * | 2019-04-16 | 2019-07-12 | 解玉梅 | A kind of material tests fixed clamping device that can carry out multi-faceted rotation |
| CN110587201A (en) * | 2019-09-10 | 2019-12-20 | 首钢集团有限公司 | Welding dress card device |
| CN113695821A (en) * | 2021-09-01 | 2021-11-26 | 沪东中华造船(集团)有限公司 | Ship multi-angle welding training device and using method thereof |
-
2013
- 2013-07-02 CN CN 201320389722 patent/CN203343654U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598624A (en) * | 2016-03-11 | 2016-05-25 | 江苏元中直流微电网有限公司 | Multi-angle regulable high-adaptability clamp for laser splicing butt welding |
| CN105729020A (en) * | 2016-04-05 | 2016-07-06 | 广船国际有限公司 | Vacuum sucker type non-stacking-foot assembly tool |
| CN110000726A (en) * | 2019-04-16 | 2019-07-12 | 解玉梅 | A kind of material tests fixed clamping device that can carry out multi-faceted rotation |
| CN110587201A (en) * | 2019-09-10 | 2019-12-20 | 首钢集团有限公司 | Welding dress card device |
| CN113695821A (en) * | 2021-09-01 | 2021-11-26 | 沪东中华造船(集团)有限公司 | Ship multi-angle welding training device and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20190702 |