CN203342704U - Constant-temperature explosion-proof soldering flux agitator capable of automatically regulating viscosity - Google Patents

Constant-temperature explosion-proof soldering flux agitator capable of automatically regulating viscosity Download PDF

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Publication number
CN203342704U
CN203342704U CN201320383356.9U CN201320383356U CN203342704U CN 203342704 U CN203342704 U CN 203342704U CN 201320383356 U CN201320383356 U CN 201320383356U CN 203342704 U CN203342704 U CN 203342704U
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China
Prior art keywords
viscosity
agitator
soldering flux
proof
bucket
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Expired - Fee Related
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CN201320383356.9U
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Chinese (zh)
Inventor
李俊
彭俊芳
曹显华
王新万
周福海
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JIANGSU YATAL ALUMINUM CO Ltd
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JIANGSU YATAL ALUMINUM CO Ltd
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Abstract

The utility model relates to a constant-temperature explosion-proof soldering flux agitator capable of automatically regulating the viscosity. The constant-temperature explosion-proof soldering flux agitator comprises an agitating bucket and an agitating shaft, wherein a closed bucket cover is arranged on an upper bucket opening of the agitating bucket, the agitating shaft extends in the agitating bucket after penetrating through the closed bucket cover, and an agitating plate is arranged at the lower end of the agitating shaft; a feeding inlet is formed in the closed bucket cover, and a discharging outlet is formed in the bottom of the agitating bucket; the constant-temperature explosion-proof soldering flux agitator is characterized in that a bucket wall interlayer is arranged on the bucket wall of the agitating bucket, a cold water inlet is formed in the upper part of the outer side of the bucket wall interlayer, and a return water outlet is formed in the lower part of the outer side of the bucket wall interlayer; a solvent adding tank is arranged above the agitating bucket and is connected with a liquid adding opening of the closed bucket cover through a liquid adding pipe, and an electromagnetic valve is arranged on the liquid adding pipe; a pluggable temperature measurement thermocouple and a viscosity measurement instrument are arranged on the closed bucket cover and extend in the agitating bucket after penetrating through the closed bucket cover. The constant-temperature explosion-proof soldering flux agitator is simple in structure, convenient to operate, not only can be fireproof and explosion-proof, but also can conduct constant-temperature control, and is capable of automatically regulating the viscosity.

Description

Constant temperature is explosion-proof and can automatically regulate the soldering flux mixer of viscosity
Technical field
The utility model relates to a kind of for take solution that flammable organic compound is solvent or the mixing plant of suspension, and especially a kind of constant temperature is explosion-proof and can automatically regulate the soldering flux mixer of viscosity.
Background technology
For the concurrent flow pipe of full aluminum brazing-type parallel flow heat exchanger and the soldering flux of fin welding, the raw material of its active principle are solid state.During coating, it need to be configured to liquid or fluid state, can be coated with.Be generally by adding a certain proportion of organic solvent to stir into suspension, as pure ether solvent, this kind solvent belongs to combustible material, and tool also has very strong volatility simultaneously, and its volatilization gas belongs to explosive material.So must accomplish fire-proof and explosion-proof when the stirring brazing agent.When soldering flux stirs, can heat up because stirring acting, when the soldering flux temperature drift, the solvent evaporates in soldering flux is too fast, and solvent is decrease thereupon, causes the viscosity of soldering flux significantly to change.When the soldering flux excess Temperature, metamorphic reaction also may occur in soldering flux.So need to carry out thermostatic control during the stirring brazing agent, and can automatically supplement the solvent vapored away, to keep the soldering flux viscosity consistent.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of constant temperature explosion-proof and can automatically regulate the soldering flux mixer of viscosity, simple in structure, easy to operate, can be fire-proof and explosion-proof, again can thermostatic control, can also automatically regulate viscosity.
The technical scheme provided according to the utility model, described constant temperature is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, comprises agitator and shaft, and the top bung of agitator arranges the sealing bung, shaft stretches in agitator through the sealing bung, in the lower end of shaft, agitator disk is set; Be provided with charge door on described sealing bung, in the bottom of agitator, be provided with discharge gate; It is characterized in that: the bucket wall of described agitator arranges a barrel wall interlayer, and bucket wall interlayer outer upper arranges cold water inlet, and bucket wall interlayer outer lower portion arranges the backwater outlet; The solvent make-up tank is set above described agitator, and the solvent make-up tank is connected with the fluid infusion mouth on the sealing bung by liquid supplementation pipe, and magnetic valve is set on liquid supplementation pipe; Pluggable temperature thermocouple and viscosity measuring instrument are set on described sealing bung, and temperature thermocouple and viscosity measuring instrument stretch in agitator through the sealing bung.
As further improvement of the utility model, the output of described temperature thermocouple and viscosity measuring instrument is connected with control panel, and control panel comprises temperature digital display meter and viscosity control module, and the viscosity control module is connected with magnetic valve.
As further improvement of the utility model, described control panel also comprises rotating speed digital display meter and timer, and audible-visual annunciator is installed on control panel; Described timer is connected with the audible-visual annunciator signal.
As further improvement of the utility model, at the outside cooling-water machine of installing of described agitator, the cooling water outlet of cooling-water machine is connected with the cold water inlet of bucket wall interlayer outer upper by water inlet pipe, and the cold backwater outlet of bucket wall interlayer outer lower portion is connected with the backwater entrance of cooling-water machine by return pipe.
As further improvement of the utility model, the Speed sensing device is installed on described sealing bung, the Speed sensing device is positioned at a side of shaft, and the Speed sensing device transfers to control panel by the tach signal of shaft.
As further improvement of the utility model, on described sealing bung, air motor is installed, air motor is connected with gear reduction unit, and the clutch end of gear reduction unit connects shaft.
As further improvement of the utility model, described discharge gate is connected with air driven pump by drainage conduit, and ball valve is set on drainage conduit.
As further improvement of the utility model, the air inlet of described air motor connects pneumatic triple piece by pipeline, and muffler is installed in the gas outlet of air motor.
As further improvement of the utility model, described sealing bung is fastening by many group tightening devices and agitator, and at the bung of agitator, rubber seal is set.
As further improvement of the utility model, described agitator disk adopts the two-sided tooth-like dispersion impeller of periphery of stainless steel system.
Advantage of the present utility model: (1) agitator of the present utility model is made double-decker, logical cold water circulation in bucket wall interlayer, and control cold water constant temperature to keep soldering flux constant temperature by cooling-water machine, thus realize that the constant temperature of soldering flux stirs; (2) agitator of the present utility model, sealing bung and air motor etc., form integral structure, and junction is sealing ring in addition, good airproof performance, in the time of can preventing high-speed stirred, soldering flux spills, can prevent that in soldering flux, the volatilization gas of solvent comes out, soldering flux and outside naked light can be isolated fully, thoroughly guarantee the security of stirring; (3) the utility model adopts air motor and air driven pump, has avoided adopting electro-motor may produce the potential safety hazard of electric spark, adopts pneumatic actuation safer; (4) air motor of the present utility model is furnished with gear reduction unit, can increase stirring torsion, reduces because the soldering flux viscosity changes the fluctuation of speed caused, strengthens whipping process stability; (5) agitator disk of the present utility model adopts the two-sided tooth-like dispersion impeller of stainless steel periphery, and this structure more is conducive to decomposition and the diffusion of solid particle in suspension, can make soldering flux stir more evenly, more fully, granularity is thinner; (6) on sealing bung of the present utility model, charge door and observation window are arranged, can add materials at any time and observe barrel interior situation and without uncapping; (7) agitator of the present utility model is furnished with the functions such as rotating speed digital display, temperature digital-display, timing, viscosity control, automatically measures, and makes every mixing parametric visual, convenient operation, and mixing time also prompting capable of automatic alarm while meeting; (8) the utility model adds the viscosity control module, can survey the automatic supplementing solvent of viscosity according to soldering flux, to keep the consistent of soldering flux viscosity; (9) agitator of the present utility model inside is spill cambered surface bucket bottom structure, and this structure, can be thoroughly emptying by soldering flux during discharge without dead angle.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below in conjunction with concrete accompanying drawing, the utility model is described in further detail.
As shown in Figure 1: the explosion-proof and soldering flux mixer that can automatically regulate viscosity of described constant temperature comprises agitator 1, bucket wall interlayer 2, cooling-water machine 3, cooling water outlet 4, water inlet pipe 5, cold water inlet 6, backwater outlet 7, return pipe 8, backwater entrance 9, sealing bung 10, tightening device 11, air motor 12, gear reduction unit 13, pneumatic triple piece 14, muffler 15, agitator disk 16, shaft 17, charge door 18, observation window 19, control panel 20, rotating speed digital display meter 21, temperature digital display meter 22, timer 23, viscosity control system 24, audible-visual annunciator 25, Speed sensing device 26, temperature thermocouple 27, viscosity measuring instrument 28, solvent make-up tank 29, magnetic valve 30, liquid supplementation pipe 31, fluid infusion mouth 32, discharge gate 33, ball valve 34, air driven pump 35, drainage conduit 36 etc.
As shown in Figure 1, the utility model comprises agitator 1, the top bung of agitator 1 arranges sealing bung 10, sealing bung 10 is fastening with agitator 1 by many group tightening devices 11, and rubber seal is set to keep sealing at the bung of agitator 1, in the time of so can preventing high-speed stirred, soldering flux spills, and can prevent that in soldering flux, the volatilization gas of solvent comes out, soldering flux and outside naked light can be isolated fully, thoroughly guarantee the security of stirring; Air motor 12 is installed on described sealing bung 10, if adopt electro-motor, may be produced electric spark, have potential safety hazard, adopt pneumatic actuation safer; Described air motor 12 is connected with gear reduction unit 13, can increase stirring torsion, reduces because the soldering flux viscosity changes the fluctuation of speed caused, strengthens whipping process stability; The clutch end of described gear reduction unit 13 connects shaft 17, shaft 17 stretches in agitator 1 through sealing bung 10, in the lower end of shaft 17, agitator disk 16 is set, agitator disk 16 adopts the two-sided tooth-like dispersion impeller of periphery of stainless steel system, the agitator disk 16 of this structure more is conducive to decomposition and the diffusion of solid particle in suspension, can make soldering flux stir more evenly, more fully, granularity is thinner; Be provided with charge door 18 and observation window 19 on described sealing bung 10, charge door 18 is convenient to add materials at any time and without uncapping, charge door 18 is funneling, and join a seal cover, to keep sealing, observation window 19 is convenient to observe at any time barrel interior situation and, without uncapping, observation window 19 is the fixed glass window; The bottom of described agitator 1 is the matrix cambered surface, this structure is without dead angle, can soldering flux is thoroughly emptying during discharge, be provided with discharge gate 33 in the bottom of agitator 1, discharge gate 33 is connected with air driven pump 35 by drainage conduit 36, and ball valve 34 is set on drainage conduit 36, and when stirring, ball valve 34 is normally closed, ball valve 34 unlatchings during discharge, be aided with air driven pump 35 during discharge and drainage conduit 36 is carried out discharge;
Above described agitator 1, solvent make-up tank 29 is set, solvent make-up tank 29 is connected with the fluid infusion mouth 32 on sealing bung 10 by liquid supplementation pipe 31, for to the interior supplementing solvent of agitator 1, and, magnetic valve 30 is set on liquid supplementation pipe 31;
Pluggable temperature thermocouple 27 and viscosity measuring instrument 28 are set on described sealing bung 10, temperature thermocouple 27 and viscosity measuring instrument 28 stretch in agitator 1 through sealing bung 10, and temperature thermocouple 27 and viscosity measuring instrument 28 transfer to control panel 20 by temperature signal and viscosity signal in agitator 1 respectively;
Speed sensing device 26 is installed on described sealing bung 10, Speed sensing device 26 is positioned at a side of shaft 17, for detection of the rotating speed of shaft 17, Speed sensing device 26 transfers to control panel 20 by the tach signal of shaft 17, then is shown by rotating speed digital display meter 21;
Described control panel 20 comprises rotating speed digital display meter 21, temperature digital display meter 22, timer 23 and viscosity control module 24, and audible-visual annunciator 25 is installed on control panel 20;
In order to realize automatically regulating viscosity, viscosity control module 24 is connected with magnetic valve 30, viscosity control module 24 can be preset a viscosity setting value (scope), when the soldering flux viscosity sets value (scope) higher than viscosity, viscosity control module 24 is controlled magnetic valve 30 and is opened, when the soldering flux viscosity falls after tack degree setting value (scope), viscosity control module 24 is controlled magnetic valve 30 again and is closed, when magnetic valve 30 is opened, solvent by liquid level difference automatically from the interior outflow of solvent make-up tank 29, flow to fluid infusion mouth 32 through liquid supplementation pipe 31, and flow in agitator 1;
Described timer 23 is connected with audible-visual annunciator 25 signals, and timer 23 is for default mixing time, and when mixing time meets, audible-visual annunciator 25 automatic alarms are pointed out;
The bucket wall of described agitator 1 arranges a barrel wall interlayer 2, and bucket wall interlayer 2 is for logical cold water circulation; At the outside cooling-water machine 3 of installing of described agitator 1, the cooling water outlet 4 of cooling-water machine 3 is connected with the cold water inlet 6 of bucket wall interlayer 2 outer upper by water inlet pipe 5, and the cold backwater outlet 7 of bucket wall interlayer 2 outer lower portion is connected with the backwater entrance 9 of cooling-water machine 3 by return pipe 8; Thereby, cold water from top to bottom flows in bucket wall interlayer 2, and discharge backwater from backwater outlet 7, backwater is again cooling by cooling-water machine 3 again, again output again, so between cooling-water machine 3 and bucket wall interlayer, form cooling water circulation, and carry out heat exchange with the soldering flux in agitator 1, to realize the thermostatic control to agitator 1; The cooling power of cooling-water machine 3 is greater than the power that soldering flux heats up because stirring acting, and cold water flow is enough large, can pass through to control cold water constant temperature to keep soldering flux constant temperature, thereby realizes that the constant temperature of soldering flux stirs;
The air inlet of described air motor 12 connects pneumatic triple piece 14 by pipeline, can filter out steam and impurity particle in compressed air, and to the interior lasting dropping lubricating oil of air motor 12, can keep the clean, dry, lubricated of air motor 12 inside, make it keep good working order; Simultaneously, also can pass through pneumatic triple piece 14 adjusting compressed air pressures and flow to adjust speed of agitator; Muffler 15 is installed in the gas outlet of described air motor 12, the noise produced while reducing air motor 12 work;
Described shaft 17 is installed bearing through the central hole of sealing bung 10, and oil sealing is set, to keep sealing;
Described tightening device 11 is screw bolt and nut.
Described agitator 1 is tripodia ancient cooking vessel formula structure, and entire body adopts stainless steel to be welded, thereby pollutes soldering flux in case it gets rusty.

Claims (10)

1. a constant temperature is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, comprise agitator (1) and shaft (17), the top bung of agitator (1) arranges sealing bung (10), shaft (17) stretches in agitator (1) through sealing bung (10), in the lower end of shaft (17), agitator disk (16) is set; Be provided with charge door (18) on described sealing bung (10), in the bottom of agitator (1), be provided with discharge gate (33); It is characterized in that: the bucket wall of described agitator (1) arranges a barrel wall interlayer (2), and bucket wall interlayer (2) outer upper arranges cold water inlet (6), and bucket wall interlayer (2) outer lower portion arranges backwater outlet (7); In described agitator (1) top, solvent make-up tank (29) is set, solvent make-up tank (29) is connected with the fluid infusion mouth (32) on sealing bung (10) by liquid supplementation pipe (31), and magnetic valve (30) is set on liquid supplementation pipe (31); Pluggable temperature thermocouple (27) and viscosity measuring instrument (28) are set on described sealing bung (10), and temperature thermocouple (27) and viscosity measuring instrument (28) stretch in agitator (1) through sealing bung (10).
2. constant temperature as claimed in claim 1 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, it is characterized in that: the output of described temperature thermocouple (27) and viscosity measuring instrument (28) is connected with control panel (20), control panel (20) comprises temperature digital display meter (22) and viscosity control module (24), and viscosity control module (24) is connected with magnetic valve (30).
3. constant temperature as claimed in claim 2 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, it is characterized in that: described control panel (20) also comprises rotating speed digital display meter (21) and timer (23), at the upper audible-visual annunciator (25) of installing of control panel (20); Described timer (23) is connected with audible-visual annunciator (25) signal.
4. constant temperature as claimed in claim 1 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, it is characterized in that: at the outside cooling-water machine (3) of installing of described agitator (1), the cooling water outlet (4) of cooling-water machine (3) is connected with the cold water inlet (6) of bucket wall interlayer (2) outer upper by water inlet pipe (5), and the cold backwater outlet (7) of bucket wall interlayer (2) outer lower portion is connected with the backwater entrance (9) of cooling-water machine (3) by return pipe (8).
5. constant temperature as claimed in claim 3 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, it is characterized in that: at the upper Speed sensing device (26) of installing of described sealing bung (10), Speed sensing device (26) is positioned at a side of shaft (17), and Speed sensing device (26) transfers to control panel (20) by the tach signal of shaft (17).
6. constant temperature as claimed in claim 1 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, it is characterized in that: at the upper air motor (12) of installing of described sealing bung (10), air motor (12) is connected with gear reduction unit (13), and the clutch end of gear reduction unit (13) connects shaft (17).
7. constant temperature as claimed in claim 1 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, and it is characterized in that: described discharge gate (33) is connected with air driven pump (35) by drainage conduit (36), and ball valve (34) is set on drainage conduit (36).
8. constant temperature as claimed in claim 1 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, it is characterized in that: the air inlet of described air motor (12) connects pneumatic triple piece (14) by pipeline, and muffler (15) is installed in the gas outlet of air motor (12).
9. constant temperature as claimed in claim 1 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, it is characterized in that: described sealing bung (10) is fastening by many group tightening devices (11) and agitator (1), and at the bung of agitator (1), rubber seal is set.
10. constant temperature as claimed in claim 1 is explosion-proof and can automatically regulate the soldering flux mixer of viscosity, and it is characterized in that: described agitator disk (16) adopts the two-sided tooth-like dispersion impeller of periphery of stainless steel system.
CN201320383356.9U 2013-06-29 2013-06-29 Constant-temperature explosion-proof soldering flux agitator capable of automatically regulating viscosity Expired - Fee Related CN203342704U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103301775A (en) * 2013-06-29 2013-09-18 江苏亚太轻合金科技股份有限公司 Constant-temperature anti-explosion soldering flux mixer capable of automatically adjusting viscosity
CN106422929A (en) * 2016-08-04 2017-02-22 西北矿冶研究院 Pneumatic catalytic stirring device and stirring method thereof
CN117482812A (en) * 2023-12-27 2024-02-02 长治市昌路矿山机械设备制造有限公司 Mining automatic stirring trolley type explosive storage equipment and use method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103301775A (en) * 2013-06-29 2013-09-18 江苏亚太轻合金科技股份有限公司 Constant-temperature anti-explosion soldering flux mixer capable of automatically adjusting viscosity
CN103301775B (en) * 2013-06-29 2015-06-03 江苏亚太轻合金科技股份有限公司 Constant-temperature anti-explosion soldering flux mixer capable of automatically adjusting viscosity
CN106422929A (en) * 2016-08-04 2017-02-22 西北矿冶研究院 Pneumatic catalytic stirring device and stirring method thereof
CN106422929B (en) * 2016-08-04 2020-04-21 西北矿冶研究院 Pneumatic catalytic stirring device
CN117482812A (en) * 2023-12-27 2024-02-02 长治市昌路矿山机械设备制造有限公司 Mining automatic stirring trolley type explosive storage equipment and use method thereof
CN117482812B (en) * 2023-12-27 2024-03-19 长治市昌路矿山机械设备制造有限公司 Mining automatic stirring trolley type explosive storage equipment and use method thereof

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131218

Termination date: 20200629

CF01 Termination of patent right due to non-payment of annual fee